Argon 18 E-118 NEXT Assembly Manual
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Argon 18 E-118 NEXT Assembly Manual

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E-118 NEXT : ASSEMBLY GUIDE
Revision 5.0 - 06-01-2016

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Summary of Contents for Argon 18 E-118 NEXT

  • Page 1 E-118 NEXT : ASSEMBLY GUIDE Revision 5.0 - 06-01-2016...

  • Page 2: Table Of Contents

    E-118 NEXT : Table of contents Assembly overview........2-4...

  • Page 3: Assembly Overview

    E-118 NEXT : Assembly overview 1. Frame inspection 2. Fork installation 3. Handlebar installation 4. Handlebar assembly 5. Cable housing installation 6. Electronic drive-train specification IMPORTANT NOTICE: It is easier to install the cables and cable housings before the bearings.
  • Page 4 E-118 NEXT : Assembly overview 7. Front brake installation 8. Rear brake installation 9. Armrest assembly 10. Seatpost installation 11. Saddle adjustment 12. Derailleur hanger adjustment...

  • Page 5: Assembly Overview

    E-118 NEXT : Assembly overview 13. Parts listing...

  • Page 6: Frame Inspection

    E-118 NEXT : 1. Frame inspection When assembling a new frame, be sure to check if the following parts are assembled correctly. Parts installed on the frame Description Screw Torque Detail type Front derailleur hanger Screw (2) Loctite Rear derailleur hanger...

  • Page 7: Fork Installation

    E-118 NEXT : 2. Fork installation 2.1 Install bearings 27 MR136 (1 ¼’’) and 26 MR122 (1 1/8’’) inside the frame after greasing the surfaces. 2.2 Install the fork by placing the lower part first, and then balancing the upper part in its final position.

  • Page 8: Fork Installation

    E-118 NEXT : 2. Fork installation 2.3 Slightly unscrew the steering column set screw (4c) located on the fork. 2.4 Screw in the compression column (4b) (specific to the size of your frame) inside the head tube. The threads must be lightly greased until the compression column can be inserted smoothly and tightly.

  • Page 9: Handlebar Installation

    E-118 NEXT : 3. Handlebar installation 3.1 Choose the desired position of GREASE the handlebar: high (+ 2.5cm) or low (- 2.5cm). 3.2 Apply grease on the 4 screws (6) (M6x22mm) and tighten them at 6Nm in an alternate way.
  • Page 10 E-118 NEXT : 3. Handlebar installation (continued) 3.3 Install vertical spacers (17) and two GREASE sleeve nuts (15). See next page for stack configuration options. CARBON FIBER ASSEMBLY COMPOSITE...
  • Page 11 E-118 NEXT : 3. Handlebar installation (continued) Parts needed to adjust pads stack's height Total stack height (mm) WITH SWIVEL Required spacer None Sleeve nut 20mm 20mm 30mm Screw ( at head) 15mm 15mm 15mm WITHOUT SWIVEL Required spacer None...
  • Page 12 E-118 NEXT : 3. Handlebar installation (continued) 3.4 For an inclined position, use the GREASE swivel assembly (14). STEP 1 : Swivel assembly content: 1- Connector base (8) 2- Swivel spacer (14a + 14b) CARBON FIBER ASSEMBLY 3- Swivel screw (14c)

  • Page 13: Handlebar Installation

    E-118 NEXT : 3. Handlebar installation (continued) Note: Internal Di2 cabling Make sure the Di2 cables come out from the end of the extension bar, then insert them through the notches at the center of the spacers. Make sure the D12 cable goes through the bottom notch.

  • Page 14: Handlebar Assembly

    E-118 NEXT : 4. Handlebar assembly 4.1 Cut the extension bars (7) at the desired length to obtain a straight post*. The bars must no exceed 285mm in lenght. The cut must be made on the elbow side. The other end of the bar is used exclusively to install the shifter.

  • Page 15: Handlebar Assembly

    E-118 NEXT : 4. Handlebar assembly (continued) 4.2 Insert the ski bent extension bars or straight bars inside the connectors (8) and place the extension connector bridge (9) over the extension bars. Tighten the screws (13) at 5Nm. The connector bridge can be installed in two distinct positions: long or short cockpit (9).

  • Page 16: Cable Housing Installation

    E-118 NEXT : 5. Cable housing installation 5.1 Install the rear derailleur cable housing starting at the drive side’s drop-out. 5.2 Install the front derailleur cable housing starting under the bottom bracket shell. 5.3 Install the front brake cable housing starting at the center of the handlebar.

  • Page 17: Cable Housing Installation

    E-118 NEXT : 5. Cable housing installation (continued) Note: To make the brake cable housing go inside the handlebar more easily, use a brake cable as a guide and insert it head first (from the middle of the handlebar towards the brake lever) using one of the two side holes.

  • Page 18: Electronic Drive-Train Specification

    E-118 NEXT : 6. Electronic drive-train specification The Di2 cable routing can be achieve easily using this simple trick: use a brake cable and a metal cable end to fix the Di2 cable. For more information on Shimano Di2 electronic...
  • Page 19 E-118 NEXT : 6. Electronic drive-train specification Use the proper grommet on the top tube to fix the cable correctly (depending if you use electronic shifting or mechanical drive train).
  • Page 20 E-118 NEXT : 6. Electronic drive-train specification GREASE The Di2 battery can go either under the left chainstay (Shimano SM-BTR1) or inside the seatpost (Shimano SM-BTR2) by using the Di2 battery older (30). For this configuration, apply a slight amount of grease on both parts.

  • Page 21: Electronic Drive-Train Specification

    E-118 NEXT : 6. Electronic drive-train specification Use the proper grommet for the front derailleur cable depending if you use mechanical (19b) or electronic drive train (19a).

  • Page 22: Front Brake Installation

    E-118 NEXT : 7. Front brake installation *The short end of the spring should be positioned in the notch of the spring tensionner. GREASE GREASE GREASE GREASE Install the brakes as shown in the diagram. 7.1 Install the spring* (25d) in the middle hole of the fork If more tension is required, use the outer hole.

  • Page 23: Front Brake Installation

    E-118 NEXT : 7. Front brake installation (continued) 7.4 Adjust brake pads according to the width of your rims: To install the cable/cable housing inside the head tube, the cable and cable housing must go through the front part of the frame Pass the cable through the curved straw and then in the appropriate guide.
  • Page 24 E-118 NEXT : 7. Brake pad spacing Adjust brake pads according to the width of your rims: - You can configure the brake pad spacing with 1mm (25f), 2mm (25g) or no spacers behind the brake pads depending of the rim width you are using.

  • Page 25: Rear Brake Installation

    E-118 NEXT : 8. Rear brake installation outer side GREASE 8.1 Remove the brake arm stopper (2i). 8.2 Install the brakes* as shown in the diagram. - Install the spring (24d) in the middle hole of the frame. To get more tension, use the outer hole.

  • Page 26: Rear Brake Installation

    E-118 NEXT : 8. Rear brake installation (continued) Finalize the installation of the brake by screwing in the cover of the plastic cable guide (2e) as shown in the diagram. Apply gentle pressure on the cover and tighten the three screws in to 2Nm, keeping the middle screw for last.

  • Page 27: Armrest Assembly

    E-118 NEXT : 9. Armrest assembly GREASE 9.1 Install the adhesive Velcro on the armrests (10&11). 9.2 Screw the armrests (10&11) into the extension bar connector bridge (13) at 5Nm in the position desired. Reverse the left and the right armrests to obtain a more forward or backward setup.

  • Page 28: Seatpost Installation

    E-118 NEXT : 10. Seatpost installation 10.1 Peel off the plastic of the double- sided tape located at the back of the seat clamp thread (3b). CARBON FIBER ASSEMBLY 10.2 Place the seat clamp thread (3b) COMPOSITE inside the frame.

  • Page 29: Saddle Adjustment

    E-118 NEXT : 11. Saddle adjustment GREASE 11.1 Install the saddle on the rocker (20f) and slightly tighten the rail clamp using a ball end hex key. 11.2 Tighten the upper screw of the rocker clamp (20a) by keeping a space...

  • Page 30: Saddle Adjustment

    E-118 NEXT : 11. Saddle adjustment The 2waypost ASP-7500 can be flipped to achieve a triathlon or a road position (75°/78°). The seat clamp offset can be set by flipping the rail clamp (20d) and the rocker (20f). Road : -10mm to -15mm...

  • Page 31: Derailleur Hanger Adjustment

    E-118 NEXT : 12. Derailleur hanger adjustment The front derailleur hanger can be adjusted according to the front derailleur angle to get an equal curve between the derailleur and the big chain ring. Once at the right angle, use blue 242 Loctite and screw in at 6Nm.

  • Page 32: Parts Listing

    E-118 NEXT : 13. Parts listing 17a 17b 17c front rear Derailleur cable / housing kit Brake cable / housing kit JD527AR02 JB527AR02 Images are for reference only. Proportions are not accurate.

  • Page 33: Parts Listing

    E-118 NEXT : 13. Parts listing Name A18 SKU# Frameset Parts E-118 frame Parts installed on the frame Rear derailleur hanger and drop out insert with screws M4x7mmF 38175 1 set Front derailleur hanger with screws M5x16mmB & M5x16mmF - Model D...
  • Page 34 E-118 NEXT : 13. Parts listing Name A18 SKU# Fork kit E-118 Fork FK.E118N.XS.216A FK.E118N.S.216A FK.E118N.M.216A FK.E118N.L.216A Steerer 80071 80070 80069 80068 Stem clamp socket head screw M5x15mm and washer 38987 Stem cap with screw M3x10mmF 80033...
  • Page 35 E-118 NEXT : 13. Parts listing Name A18 SKU# Handlebar kit TT05 Handle Bar 80011 HB Screws M6x22mmF 38908 TT05 extension bar 80061 TT05 extension conector base 38912 TT05 extension conector bridge 38914 E-118 armrest-Right 80013 E-118 armrest-Left 80012 Amrest screws M5x10mmF...
  • Page 36 E-118 NEXT : 13. Parts listing Name A18 SKU# Handlebar kit (continued) Extension connectors screws M5x15mmF 38989 M5x25mmF 38990 M5x35mmF 38991 M5x45mmF 38992 M5x55mmF 38993 Socket head screw M5x15mm 38994 Socket head screw M5x25mm 38995 Socket head screw M5x35mm 38996...
  • Page 37 E-118 NEXT : 13. Parts listing Name A18 SKU# Seat post with the following parts assembled E-118 seatpost (ASP-7500) SP.E118N.216A Upper HexSocket screw (M6*20mm S) for rocker clamp Lower HexSocket screw (M6*20mm S) for rocker clamp HexSocket screws (M5*20mm S)
  • Page 38 E-118 NEXT : 13. Parts listing Name A18 SKU# Also included with the frameset - shipped separately Armrest foam pads 36623 1 set (left+right) RL977 brake levers 37470 1 pair TKB77 rear brake - including the following parts 36602 Brake Arm right...
  • Page 39 E-118 NEXT : 13. Parts listing Name A18 SKU# Also included with the frameset - shipped separately TKB150 front brake - including the following parts 38968 Brake Arm right Brake Arm left Tektro front brake noodle assembly (97 degree) 39004...
  • Page 40 E-118 NEXT : 13. Parts listing Name A18 SKU# Also included with the frameset - shipped separately Brake cable / housing kit - including the following parts Housing 5mmKEB-SL Housing 5mmCGX-SL End caps End caps End caps Cable Barrel adjuster...

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