Argon 18 E-117 TRI+ Assembly Manual
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Argon 18 E-117 TRI+ Assembly Manual

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E-117 TRI+: ASSEMBLY GUIDE
Valid for MY2016 E-117 Tri+
Revision 5.0 - 03-08-2016

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Summary of Contents for Argon 18 E-117 TRI+

  • Page 1 E-117 TRI+: ASSEMBLY GUIDE Valid for MY2016 E-117 Tri+ Revision 5.0 - 03-08-2016...

  • Page 2: Table Of Contents

    17. Frameset Parts Checklist....... 34 For the warranty to be valid, the bicycle must be fully assembled by an authorized Argon 18 dealer. High end components, particularly carbon parts, need extra care when assembled.

  • Page 3: Tools Needed & First Ait Kit

    E-117 TRI+: 1. Tools Needed & First Aid Kit Tools needed for assembly 1: Bearing Cup Press (Park Tool HHP-2) 2: Allen Key Set 3: Grease 4: Utility Pick Set (Park Tool Item # UP-SET) 5: Clean Rags 6: Derailleur Hanger Alignment Gauge (Park Tool Item # DAG-2) 7: Cables and Housing Cutter 8: Carbon Paste 9: Loctite #242 or #243...

  • Page 4: Fitting / Stack & Reach

    E-117 TRI+: 2. Fitting / Stack & Reach Sizing Chart: E-117 TRI+ Saddle Suggested Seat Tube Top Tube 3D (0) 3D (15) 3D (25) 3D (0) 3D (15) 3D (25) Height Size Angle Stack Stack Stack Reach Reach Reach 48.9 48.9 48.9 48.9...

  • Page 5: Frameset Parts

    1.17 1.16 1.15 6.10 5.10 Brake & derailleur cable / housing kit JB527AR01, JD527AR01 Images are for reference only. Proportions are not accurate. Argon 18 reserves the right to modify/change parts of the frameset at any moment without prior notice.
  • Page 6 6.10 5.10 Brake & derailleur cable / housing kit 10.3 10.4 10.5 JB527AR01, JD527AR01 Images are for reference only. Proportions are not accurate. Argon 18 reserves the right to modify/change parts of the frameset at any moment without prior notice.

  • Page 7: Seat Post Clamp Installation

    E-117 TRI+: 4. Seat Post Clamp Installation 5.5 Nm GREASE THREADLOCKER BLUE (n. 242) 1. Place the seat clamp wedge inside the frame. GREASE 2. Insert the seatpost (3.1) on which some carbon fiber assembly paste has GREASE been applied. 3.

  • Page 8: Seat Post Installation

    E-117 TRI+: 5. Seat Post Installation 1. Unscrew main bolt (A) as far as possible without fully removing from the lock nut. 2. Install the saddle rails into the seatpost clamp (B). 3. Slide saddle clamp (B) onto rocker (C). 4.
  • Page 9 E-117 TRI+: 5. Seat Post Installation The Di2 battery is hidden in the seatpost; use the Di2 battery holder (3.2) to fix the battery correctly. Apply a slight amount of grease on both parts. GREASE GREASE...

  • Page 10: Frame Inspection

    E-117 TRI+: 6. Frame Inspection Before assemBling your new e-117 Tri+, make sure ThaT you have all The following: 1. Brakes and gears cables and housing set 2: Frameset parts checklist (see p.27) 3: Inspect the frame for cosmetic aspect (scratches, bumps, cracks, paint defect, etc.) 4: For reference, check serial number and write it on p.1 5: All the necessary bolts (refer to Frameset Parts, p.4) 6: For optimal shifting performance, use a dropout alignment gauge to make sure that the drive-side dropout is...

  • Page 11: Derailleur Hanger Adjustment

    E-117 TRI+: 7. Derailleur Hanger Adjustment 1. Ensure that the dropout is aligned. 2. Use Derailleur Hanger Alignment Gauge like Park Tool Item # DAG-2. For any assistance, visit Park Tool’s website: parktool.com/product/derailleur-hanger-align- ment-gauge-dag-2...
  • Page 12 E-117 TRI+: 7. Derailleur Hanger Adjustment The front derailleur hanger can be adjusted according to the front derailleur angle in order to get an equal curve between the derailleur and the big chain ring. Once at the right angle, use blue 242 Loctite and screw in at 4Nm.

  • Page 13: Headset Installation

    E-117 TRI+: 8. Headset Installation Install the 3D headset (4) according to the pressfit assembly guide. You can choose from 3 different heights: 25mm, 15mm, or 0mm. GREASE GREASE GREASE...
  • Page 14 E-117 TRI+: 8. Headset Installation setup setup 25mm Compressor 15mm Top cap STEP First, you must assess which setup suits your needs: Micro spacers 25mm, 15mm or 0mm. setup Compression ring Bearing STEP Inspect the bike’s head tube for any sharp edges and 3D bearing holder apply a small amount of grease.
  • Page 15 E-117 TRI+: 8. Headset Installation IMPORTANT : Use the Press Fit 3D system tool 1 1/2” with the Bearing Cup Press (ParkTool HHP-2) to avoid any damage on the bike frame. Compressor Top cap Micro spacers Compression ring Bearing 3D bearing holder Plastic sleeve (no need for 0mm setup) Top cap for 0mm setup Press Fit 3D system tool 1 1/2”...

  • Page 16: Cable Housing Installation

    E-117 TRI+: 9. Cable Housing Installation IMPORTANT: Install cable housing before installing the bottom bracket, crank, and fork. Handlebar Section Standard housing and metal cap according to lever manufacturer’s recommandations. For brakes and gears, housing lengths may vary depending on needs but ideally they should all connect without the barrels entering the frame (triangular holes).
  • Page 17 E-117 TRI+: 9. Cable Housing Installation Bottom Bracket Section 1. Measure approximately 660mm length (for a medium-sized frame) of one unit of KEB brake housing (non compression housing) and two units of LEX 4mm gear housing (mechanical). 2. Install plastic caps at each tip of the gears’ housings. 3.
  • Page 18 E-117 TRI+: 9. Cable Housing Installation 6. Pass the cable housings inside the downtube until they come out the top tube. 7. Be sure that the guide’s pin is inside the frame’s hole. 8. With a hook take the housings out of the frame by the top tube’s triangular hole.

  • Page 19: Electronic Drive-Train Specification

    E-117 TRI+: 10. Electronic Drive-train Specification 1.17 1.10 IMPORTANT: For the Di2 cable section that runs through the drive side chainstay, use the preinstalled tube guide that is supplied with the frame. Use the proper cable stopper or grommet to fix the rear derailler cable correctly depending if you use mechanical drive-train (1.10) or electronic shifting (1.17).
  • Page 20 E-117 TRI+: 10. Electronic Drive-train Specification The Di2 cable routing can be achieved easily using this simple trick: use a gear cable and a metal cable end to fix the Di2 cable. For more information on Shimano Di2 electronic system installation, go to: si.shimano.com.
  • Page 21 E-117 TRI+: 10. Electronic Drive-train Specification Front Rear derailleur derailleur Di2 cable Di2 cable Rear brake Rear brake Rear brake Use the proper grommet on the top tube to fix the cable correctly, depending if you use mechanical drive-train (1.5) or electronic shifting (1.6).

  • Page 22: Front Brake Installation

    E-117 TRI+: 11. Front Brake Installation 5.10 LOCTITE GREASE GREASE Install the brakes as shown in the diagram. LOCTITE...
  • Page 23 E-117 TRI+: 11. Front Brake Installation Curved straw Pass the cable through the curved straw and then in the appropriate guide. Fix the cable to the caliper with the 6mm screw and tighten it to 6Nm.
  • Page 24 E-117 TRI+: 11. Front Brake Installation IMPORTANT: Depending on brake pad spacing or rim width, the brake arm may rub on the frame down tube. Make sure the pad spacing is appropriately adjusted. Adjust brake pads according to the width of your rims: You can configure the brake pad spacers with 1mm (17h), or 2mm (17i) depending of the rim width you are...

  • Page 25: Rear Brake Installation

    E-117 TRI+: 12. Rear Brake Installation outer side GREASE 6.10 LOCTITE Install the brakes as shown in the diagram.
  • Page 26 E-117 TRI+: 12. Rear Brake Installation 1. Take the cable stopper out of the seat tube. outer 2. From the bottom bracket guide, route the cable up and out of the side outlet. 3. Put the cable stopper back on and insert housing (suggested length 130mm for medium-sized frame) with a metal cap.

  • Page 27: Saddle Adjustment

    E-117 TRI+: 13. Saddle Adjustment 12Nm For horiziontal adjustement: 1. Loosen 5mm bolts. 2. Unscrew main bolt. 3. Install saddle rails into the rocker in the middle position. 4. Find desired setback. 5. Tighten the 5mm bolt up at 6Nm. 6.

  • Page 28: Top Tube Box Installation

    E-117 TRI+: 14. Top Tube Box Installation Tools needed M3 Counter sunk screw Installed on frame - Allen Key Set ..................- Torque Wrench + Hex Bit ..............SKU#: 80432 (E-119 Tri+) - Top Tube Box - Tall Stem Cap* - Bolts *Only available with the E-119 Tri+ Note: If you wish to purchase one or many...
  • Page 29 E-117 TRI+: 14. Top Tube Box Installation 1. Attach Top Tube Box (TTB) to frame 2. Ensure Di2 cables are routed the same way 3. Ensure mechanical drivetrain cables using fastening screws (D). Do not tighten. as brake cables. (See Assembly Guide, p.20) are routed through the TTB’s top and into the frame.

  • Page 30: Tailwind Installation

    E-117 TRI+: 15. Tailwind Installation...

  • Page 31: Tools Needed

    E-117 TRI+: 15. Tailwind Parts SKU #: SP.E119T+.16 SKU #: 80428 SKU #: 80402 Complete Tailwind Assembly Tailwind Specific Seat Post Tailwind Box Tools needed - Allen Key Set ..............- Torque Wrench + Hex Bit ......... Note: If you wish to purchase one or many of these components, you can do so by ordering them as spare parts.
  • Page 32 E-117 TRI+: 15. Tailwind Installation (5Nm) 1. Saddle clamp 2. Tailwind (TW) slide post 2.1. TW slide post Slide carrier into seat post as desired saddle po- Ensure slide post’s top is facing up (see above). With TW box removed from hub, slightly sition.
  • Page 33 E-117 TRI+: 15. Tailwind Installation Clic! 3.1 TW Box 3.2. TW box 3.3. TW box Box to hub insertion. Closing box’s lid Box capacity: 1.5L (1500 cm To replace the closing strap, simply thread Content examples: new one as shown above. A.

  • Page 34: Troubleshooting/Tips

    41055467002 (aluminum + oval) / 41055467001 (carbon + round) / 55055467003 (carbon + oval). These parts are not sold by Argon 18 but available on Ritchey’s website (ritcheylogic.com). If lack of brake power on the E-119, E-117 Tri and Tri+, Nitrogen and Nitrogen Pro, this might be caused by the failure to have likely used KEB hous- ing.

  • Page 35: Frameset Parts Checklist

    Headset 3D Headtube No37 80096 Tektro Rear Brake Assembly TKB138-1 80016 Tektro Front Brake Assembly TKB1387 38719 Jagwire housing kit 39014 Tektro Brake Levers TL-720 36580 Note: Argon 18 triathlon accessories (nutrition, hydration, and survivability) are compatible with the E-117 Tri+.
  • Page 36 10.2 Tailwind Speci c Seat Post 80428 10.3 Tailwind Box 80402 10.4 Tailwind Hub & Slide Post 80401 10.5 Replacement Tailwind Box closing strap 80429 Note: Argon 18 triathlon accessories (nutrition, hydration, and survivability) are compatible with the E-117 Tri+.

This manual is also suitable for:

E-117 tri

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