Installing The Lower Triple Clamp - KTM 450 EXC Owner's Manual

SERVICE WORK ON THE CHASSIS

Installing the lower triple clamp

10.12
3 0 0 3
2 0 0 2
1 0 0 1
–
Remove o-ring
–
Remove the lower triple clamp with the steering stem.
–
Remove the upper steering head bearing.
500100-10
x
–
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal
–
Push up protective ring
500098-10
–
Position the upper triple clamp with the steering.
–
Mount and tighten screw
Guideline
Screw, top steering head
–
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws .

Guideline
Remaining screws, chassis
500099-11
–
Install the front fender. (
–
Refit the headlight mask with the headlight. (
–
Install the fork legs.
–
Mount and tighten screw
Guideline
Screw, top steering stem
–
Check the cable harness, cable, brake and clutch line for free movement and free
laying.
–
Check the steering head bearing play. (
500103-10
. Remove protector ring .
 
p. 110)
and o-ring .
 
.

M20x1.5
M6
p. 49)
( p. 45)
x
.

M8
p. 48)
is correctly positioned.

10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
p. 77)
17 Nm Loctite ® 243™
(12.5 lbf ft)
47