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450 EXC RACING 2006
KTM 450 EXC RACING 2006 Manuals
Manuals and User Guides for KTM 450 EXC RACING 2006. We have
8
KTM 450 EXC RACING 2006 manuals available for free PDF download: Owner's Manual, Setup Instructions
KTM 450 EXC RACING 2006 Owner's Manual (136 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 7 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
3 Important Notes
11
Guarantee, Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number (All EXC Models)
14
Engine Number
14
Fork Part Number
14
Shock Absorber Part Number
15
6 Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch (All EXC Models)
16
Kill Switch (XC-W)
16
Horn Button (All EXC Models)
17
Light Switch (All EXC Models)
17
Light Switch (XC-W)
17
Turn Signal Switch (All EXC Models)
17
Emergency off Switch (EXC AU)
17
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W)
18
Electric Starter Button (EXC AU)
18
Overview of Indicator Lamps (All EXC Models)
18
Overview of Indicator Lamps (XC-W)
18
Opening Filler Cap
18
Closing Filler Cap
19
Idle Speed Adjusting Screw
19
Shift Lever
20
Kick Starter
20
Foot Brake Lever
20
Side Stand
20
Steering Lock (All EXC Models)
21
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
21
7 Speedometer
22
Speedometer Overview
22
Activation and Test
22
Setting Kilometers or Miles
22
Setting the Speedometer Functions
23
Setting the Clock
23
Viewing the Lap Time
23
Display Mode SPEED (Speed)
24
Display Mode SPEED/H (Service Hours)
24
Setup Menu
25
Setting the Unit of Measurement
25
Display Mode SPEED/CLK (Time)
26
Setting the Clock
26
Display Mode SPEED/LAP (Lap Time)
26
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
27
Display Mode SPEED/TR1 (Trip Master 1)
27
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
28
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
29
Display Mode SPEED/S2 (Stop Watch 2)
29
Table of Functions
30
Table of Conditions and Menu Activation
31
8 Preparing for Use
32
Advice on First Use
32
Running-In the Engine
33
Preparing the Vehicle for Difficult Riding Conditions
33
Preparing for Rides on Dry Sand
34
Preparing for Rides on Wet Sand
34
Preparing for Rides on Wet and Muddy Surfaces
35
Preparing for Rides at High Temperature and Slow Speed
35
Preparing for Rides at Low Temperature or in Snow
35
9 Riding Instructions
36
Checks and Maintenance Work When Preparing for Use
36
Starting
36
Starting off
37
Shifting, Riding
37
Braking
37
Stopping, Parking
38
Transport
38
Refueling
39
10 Service Schedule
40
Service Work (as Additional Order)
41
11 Tuning the Chassis
42
Checking the Basic Suspension Setting against the Rider's Weight
42
Compression Damping of Shock Absorber
42
Adjusting the Low-Speed Compression Damping of the Shock Absorber
42
Adjusting the High-Speed Compression Damping of the Shock Absorber
43
Adjusting the Rebound Damping of the Shock Absorber
43
Measuring Rear Wheel Sag Unloaded
44
Checking the Static Sag of the Shock Absorber
44
Checking the Riding Sag of the Shock Absorber
44
Adjusting the Spring Preload of the Shock Absorber
45
Adjusting the Riding Sag
45
Checking Basic Setting of Fork
46
Adjusting the Compression Damping of the Fork
46
Adjusting the Rebound Damping of the Fork
47
Adjusting the Spring Preload of the Fork (EXC EU/AU, XC-W)
48
Handlebar Position
49
Adjusting Handlebar Position
50
12 Service Work on the Chassis
52
Raising the Motorcycle with the Lift Stand
52
Removing the Motorcycle from the Lift Stand
52
Bleeding the Fork Legs
52
Cleaning the Dust Boots of the Fork Legs
53
Removing the Fork Legs
53
Installing the Fork Legs
54
Removing the Fork Protector
56
Installing the Fork Protector
56
Removing the Lower Triple Clamp (All EXC Models)
56
Removing the Lower Triple Clamp (XC-W)
57
Installing the Lower Triple Clamp (All EXC Models)
58
Installing the Lower Triple Clamp (XC-W)
61
Checking the Steering Head Bearing Play
62
Adjusting the Play of the Steering Head Bearing (All EXC Models)
63
Adjusting the Play of the Steering Head Bearing (XC-W)
64
Greasing the Steering Head Bearing
64
Removing the Front Fender
64
Installing the Front Fender
65
Removing the Shock Absorber
65
Installing the Shock Absorber
65
Removing the Seat
66
Mounting the Seat
66
Removing the Air Filter Box Cover
66
Installing the Air Filter Box Cover
66
Removing the Air Filter
67
Installing the Air Filter
67
Cleaning the Air Filter and Air Filter Box
67
Sealing the Air Filter Box
68
Removing Main Silencer
68
Installing the Main Silencer
68
Cleaning Spark Arrestor (XC-W)
69
Changing Glass Fiber Yarn Filling in the Main Silencer
70
Removing the Fuel Tank
71
Installing the Fuel Tank
72
Checking for Chain Dirt Accumulation
74
Cleaning the Chain
74
Checking the Chain Tension
75
Adjusting the Chain Tension
75
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
76
Checking the Frame
78
Checking the Swingarm
78
Checking Throttle Cable Routing
78
Checking the Rubber Grip
79
Additionally Securing the Rubber Grip
79
Adjusting the Basic Position of the Clutch Lever
79
Checking/Correcting the Fluid Level of the Hydraulic Clutch
79
Changing the Hydraulic Clutch Fluid
80
Removing the Engine Guard (All EXC Models)
80
Installing the Engine Guard (All EXC Models)
80
Advertisement
KTM 450 EXC RACING 2006 Owner's Manual (118 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Information
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Location of Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (All EXC Models)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Controls
13
Clutch Lever
13
Hand Brake Lever
13
Short Circuit Button (All XC-W Models)
13
Short Circuit Button (All EXC Models)
13
Emergency off Switch (EXC AUS)
13
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W, XC-W SIX DAYS)
14
Electric Starter Button (EXC AUS)
14
Light Switch (All EXC Models)
14
Light Switch (All XC-W Models)
14
Horn Button (All EXC Models)
14
Flasher Switch (All EXC Models)
15
Overview of Indicator Lamps (All EXC Models)
15
Speedometer
15
Speedometer Activation and Test
15
Tripmaster Switch
16
Setting Kilometers or Miles
16
Setting the Clock
16
Adjusting the Speedometer Functions
17
Querying the Lap Time
17
SPEED Display Mode (Speed)
18
Display Mode SPEED/H (Service Hours)
18
Display Mode SPEED/CLK (Clock)
18
Display Mode SPEED/LAP (Lap Time)
18
Display Mode SPEED/ODO (Odometer)
19
Display Mode SPEED/TR1 (Trip Master 1)
19
Display Mode SPEED/TR2 (Trip Master 2)
19
Disply Mode SPEED/A1 (Average Speed 1)
20
Display Mode SPEED/A2 (Average Speed 2)
20
Display Mode SPEED/S1 (Stop Watch 1)
20
Display Mode SPEED/S2 (Stop Watch 2)
20
Fuel Tap
22
Opening Filler Cap
22
Closing Filler Cap
22
Choke (EXC AUS, XC-W, XC-W SIX DAYS)
22
Choke (EXC EU, EXC SIX DAYS)
23
Shift Lever
23
Foot Brake Pedal
23
Kick Starter
23
Side Stand
24
Steering Lock (All EXC Models)
24
Locking the Steering (All EXC Models)
24
Unlocking the Steering (All EXC Models)
25
General Tips and Hints on Putting into Operation
26
Advice on First Use
26
Running-In the Engine
27
Preparing Vehicle for Arduous Riding Conditions
27
Preparing for Riding on Dry Sand
27
Preparing for Riding on Wet Sand
28
Preparing for Riding on Wet and Muddy Surfaces
29
Preparing for Rides at High Temperature and Slow Speed
30
Preparing for Rides at Low Temperatures or in Snow
30
Riding Instructions
31
Checks before Putting into Operation
31
Starting
31
Starting up
32
Shifting, Riding
32
Braking
32
Stopping, Parking
33
Refueling
33
Service Schedule
35
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
35
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
36
Important Checks and Maintenance Work to be Carried out by the Rider
37
Maintenance Work on Chassis and Engine
38
Jacking up the Motorcycle
38
Removing the Motorcycle from the Work Stand
38
Checking the Basic Suspension Setting with the Rider's Weight
38
Compression Damping of Shock Absorber
38
Adjusting High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting Rebound Damping of the Shock Absorber
39
Measuring Rear Wheel Sag Unloaded
40
Checking Static Sag of Shock Absorber
40
Checking Riding Sag of Shock Absorber
41
Adjusting Spring Preload of the Shock Absorber
41
Adjusting Riding Sag
42
Removing the Shock Absorber
42
Installing the Shock Absorber
42
Checking Basic Setting of Fork
43
Adjusting the Compression Damping of the Fork
43
Adjusting Rebound Damping of Fork
43
Adjusting Spring Preload of the Fork
44
Bleeding Fork Legs
44
Cleaning the Dust Boots of the Fork Legs
44
Loosening the Fork Protector
45
Positioning the Fork Protector
45
Checking Steering Head Bearing Play
45
Adjusting Play of Steering Head Bearing (EXC EU, EXC AUS, XC-W ZA)
46
Adjusting Play of Steering Head Bearing (EXC SIX DAYS, XC-W SIX DAYS, XC-W USA)
46
Removing the Fork Legs
46
Installing Fork Legs
47
Removing the Fork Protector
48
Installing the Fork Protector
48
Removing the Front Fender
48
Installing the Front Fender
48
Removing Headlight Mask with Headlight (All EXC Models, All 450/530 XC-W Models)
48
Refitting the Headlight Mask with the Headlight (All EXC Models, All 450/530 XC-W Models)
49
Removing the Start Number Plate (400 XC-W USA)
49
Installing the Start Number Plate (400 XC-W USA)
49
Handlebar Position
50
Adjusting Handlebar Position
50
Checking Throttle Cable Route
50
Checking the Play in the Throttle Cable
51
Adjusting the Play in the Throttle Cable
51
Checking for Chain Dirt Accumulation
51
Cleaning the Chain
52
Checking the Chain Tension
52
Checking Chain Tension When Fitting Rear Wheel
53
Checking the Rear Sprocket/Engine Sprocket for Wear
53
Checking Chain Wear
53
Adjusting Chain Tension
54
Adjusting Chain Tension - after Checking
55
Adjusting Chain Tension - Fitting Rear Wheel
55
Adjusting Chain Guide
56
Checking Brake Discs
56
Checking Free Travel of Hand Brake Lever
56
Adjusting Basic Position of Hand Brake Lever (All XC-W Models)
57
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
57
Checking the Brake Fluid Level of the Front Brake
57
Topping up the Front Brake Fluid
58
Checking the Front Brake Linings
59
Changing the Front Brake Linings
59
Checking Free Play of Foot Brake Lever
61
Adjusting Basic Position of Foot Brake Lever
61
Checking Rear Brake Fluid Level
61
Adding Brake Fluid to the Rear Brake Circuit
62
KTM 450 EXC RACING 2006 Owner's Manual (118 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Information
7
Overview of Labels
8
View of Vehicle
12
View of the Vehicle from the Left Front (Example)
12
View of the Vehicle from the Right Rear (Example)
13
Serial Numbers
14
Chassis Number
14
Type Label
14
Engine Number
14
Key Number
14
Fork Part Number
15
Shock Absorber Part Number
15
Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Emergency off Switch
16
Electric Starter Button
16
Light Switch
17
Turn Signal Switch
17
Horn Button
17
Overview of Indicator Lamps
17
Ignition Switch
17
Speedometer
18
Speedometer Activation and Test
18
Tripmaster Switch
18
Setting Kilometers or Miles
18
Setting the Clock
19
Adjusting the Speedometer Functions
19
Querying the Lap Time
20
Display Mode SPEED (Speed)
20
Display Mode SPEED/H (Service Hours)
20
Display Mode SPEED/CLK (Clock)
21
Display Mode SPEED/LAP (Lap Time)
21
Display Mode SPEED/ODO (Odometer)
21
Display Mode SPEED/TR1 (Trip Master 1)
21
Display Mode SPEED/TR2 (Trip Master 2)
22
Display Mode SPEED/A1 (Average Speed 1)
22
Display Mode SPEED/A2 (Average Speed 2)
22
Display Mode SPEED/S1 (Stop Watch 1)
23
Display Mode SPEED/S2 (Stop Watch 2)
23
Opening Filler Cap
24
Closing Filler Cap
24
Fuel Tap
24
Choke
25
Shift Lever
25
Kick Starter
25
Foot Brake Lever
25
Side Stand
26
Steering Lock
26
Locking the Steering
26
Unlocking the Steering
27
Putting into Operation
28
Advice on First Use
28
Running-In the Engine
29
Preparing Vehicle for Arduous Riding Conditions
29
Preparing for Riding on Dry Sand
29
Preparing for Riding on Wet Sand
30
Preparing for Riding on Wet and Muddy Surfaces
31
Preparing for Rides at High Temperature and Slow Speed
32
Preparing for Rides at Low Temperatures or in Snow
32
Riding Instructions
33
Checks and Maintenance before Putting into Operation
33
Starting
33
Starting up
34
Shifting, Riding
34
Braking
34
Stopping, Parking
35
Refueling
35
Service Schedule
37
Service Work (as Additional Order)
38
Tuning the Chassis
39
Checking the Basic Suspension Setting with the Rider's Weight
39
Compression Damping of Shock Absorber
39
Adjusting the High-Speed Compression Damping of the Shock Absorber
39
Adjusting the Low-Speed Compression Damping of the Shock Absorber
40
Adjusting the Rebound Damping of the Shock Absorber
40
Measuring Rear Wheel Sag Unloaded
41
Checking Static Sag of Shock Absorber
41
Checking Riding Sag of Shock Absorber
41
Adjusting Spring Preload of the Shock Absorber
42
Adjusting Riding Sag
42
Checking Basic Setting of Fork
43
Adjusting the Compression Damping of the Fork
43
Adjusting the Rebound Damping of the Fork
43
Adjusting Spring Preload of the Fork
44
Handlebar Position
44
Adjusting the Handlebar Position
44
Service Work on the Chassis
46
Raising the Motorcycle with the Lift Stand
46
Removing the Motorcycle from the Lift Stand
46
Bleeding Fork Legs
46
Cleaning the Dust Boots of the Fork Legs
46
Loosening the Fork Protector
47
Positioning the Fork Protector
47
Removing the Fork Legs
47
Installing Fork Legs
47
Removing the Fork Protector
48
Installing the Fork Protector
48
Removing the Lower Triple Clamp
48
Installing the Lower Triple Clamp
49
Checking Steering Head Bearing Play
50
Adjusting Play of Steering Head Bearing
50
Greasing the Steering Head Bearing
50
Removing the Shock Absorber
51
Installing the Shock Absorber
51
Removing the Front Fender
51
Installing the Front Fender
51
Removing the Seat
52
Mounting the Seat
52
Removing the Air Filter Box Lid
52
Installing the Air Filter Box Lid
52
Removing the Air Filter
52
Installing the Air Filter
53
Cleaning Air Filter
53
Removing Main Silencer
54
Installing the Main Silencer
54
Changing the Glass Fiber Yarn Filling of the Main Silencer
54
Removing the Fuel Tank
55
Installing the Fuel Tank
55
Checking for Chain Dirt Accumulation
56
Cleaning the Chain
56
Checking the Chain Tension
57
Checking Chain Tension When Fitting Rear Wheel
57
Adjusting Chain Tension
58
Adjusting Chain Tension - after Checking
59
Adjusting Chain Tension - Fitting Rear Wheel
59
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
59
Adjusting Chain Guide
61
Checking Throttle Cable Route
61
Adjusting Basic Position of Clutch Lever
62
Checking the Fluid Level of Hydraulic Clutch
62
Changing the Hydraulic Clutch Fluid
62
Advertisement
KTM 450 EXC RACING 2006 Owner's Manual (111 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Notes
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Location of Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (EXC EU)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Controls
13
Clutch Lever
13
Hand Brake Lever
13
Short Circuit Button (XC-W USA)
13
Short Circuit Button (EXC EU)
13
Electric Starter Button
13
Light Switch (EXC EU)
14
Light Switch (XC-W USA)
14
Horn Button (EXC EU)
14
Flasher Switch (EXC EU)
14
Overview of Indicator Lamps (EXC EU)
14
Speedometer
15
Speedometer Activation and Test
15
Tripmaster Switch
15
Setting Kilometers or Miles
15
Setting the Clock
16
Adjusting the Speedometer Functions
16
Querying the Lap Time
17
SPEED Display Mode (Speed)
17
Display Mode SPEED/H (Service Hours)
17
Display Mode SPEED/CLK (Clock)
18
Display Mode SPEED/LAP (Lap Time)
18
Display Mode SPEED/ODO (Odometer)
18
Display Mode SPEED/TR1 (Trip Master 1)
18
Display Mode SPEED/TR2 (Trip Master 2)
19
Disply Mode SPEED/A1 (Average Speed 1)
19
Display Mode SPEED/A2 (Average Speed 2)
19
Display Mode SPEED/S1 (Stop Watch 1)
20
Display Mode SPEED/S2 (Stop Watch 2)
20
Fuel Tap
21
Opening Filler Cap
21
Closing Filler Cap
21
Choke (XC-W USA)
22
Choke (EXC EU)
22
Shift Lever
22
Foot Brake Pedal
22
Kickstarter
23
Side Stand
23
Steering Lock (EXC EU)
23
Locking the Steering (EXC EU)
23
Unlocking the Steering (EXC EU)
24
General Tips and Hints on Putting into Operation
25
Advice on First Use
25
Running in the Engine
26
Riding Instructions
27
Checks before Putting into Operation
27
Starting
27
Starting up
28
Shifting, Riding
28
Braking
28
Stopping, Parking
29
Refueling
29
Service Schedule
31
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
31
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
32
Important Checks and Maintenance Work to be Carried out by the Rider
32
Maintenance Work on Chassis and Engine
34
Jacking up the Motorcycle
34
Removing the Motorcycle from the Work Stand
34
Checking the Basic Chassis Setting with the Rider's Weight
34
Compression Damping of Shock Absorber
34
Adjusting High-Speed Compression Damping of the Shock Absorber
34
Adjusting the Low-Speed Compression Damping of the Shock Absorber
35
Adjusting Rebound Damping of Shock Absorber
35
Measuring Rear Wheel Sag Unloaded
36
Checking Static Sag of Shock Absorber
36
Checking Riding Sag of Shock Absorber
37
Adjusting Spring Preload of the Shock Absorber
37
Adjusting Riding Sag
38
Removing the Shock Absorber
38
Installing the Shock Absorber
38
Checking Basic Setting of Fork
39
Adjusting Compression Damping of Fork
39
Adjusting Rebound Damping of Fork
39
Adjusting Spring Preload of the Fork
40
Bleeding Fork Legs
40
Cleaning Dust Boots of Fork Legs
40
Loosening the Fork Protection
41
Positioning the Fork Protection
41
Checking Steering Head Bearing Play
41
Adjusting Play of Steering Head Bearing (EXC EU)
42
Adjusting Play of Steering Head Bearing (XC-W USA)
42
Removing the Fork Legs
43
Installing the Fork Legs
43
Removing the Fork Protector
44
Installing the Fork Protector
44
Removing the Lower Triple Clamp X (XC-W USA)
44
Removing the Lower Triple Clamp (EXC EU)
45
Installing the Lower Triple Clamp (XC-W USA)
45
Installing the Lower Triple Clamp (EXC EU)
46
Greasing the Steering Head Bearing
47
Dismounting the Front Fender
47
Installing the Front Fender
47
Removing Headlight Mask with Headlight (EXC EU)
47
Refitting the Headlight Mask with the Headlight (EXC EU)
48
Dismount the Start Number Plate (XC-W USA)
48
Installing the Start Number Plate (XC-W USA)
48
Handlebar Position
49
Adjusting Handlebar Position
49
Checking Gas Bowden Cable Route
49
Checking Play in Gas Bowden Cable
50
Adjusting the Gas Bowden Cable Play
50
Checking for Chain Dirt Accumulation
50
Cleaning the Chain
51
Checking the Chain Tension
51
Checking Chain Tension When Fitting Rear Wheel
51
Checking the Rear Sprocket / Engine Sprocket for Wear
52
Checking Chain Wear
52
Adjusting the Chain Tension
52
Adjusting Chain Tension - after Checking
53
Adjusting Chain Tension - Fitting Rear Wheel
54
Adjusting Chain Guide
54
Check Brake Discs
54
Checking Free Play of the Hand Brake Lever
55
Adjusting Basic Position of Handbrake Lever (XC-W USA)
55
Adjusting Free Travel of Handbrake Lever (EXC EU)
56
Checking the Front Brake Fluid Level
56
Adding Front Brake Fluid
56
Checking the Front Brake Linings
57
Removing Front Brake Linings
57
Mounting Front Brake Linings
58
Changing the Front Brake Linings
58
KTM 450 EXC RACING 2006 Owner's Manual (108 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Notes
7
Overview of Labels
8
View of Vehicle
12
View of the Vehicle from the Left Front (Example)
12
View of the Vehicle from the Right Rear (Example)
13
Location of Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number
14
Engine Number
14
Fork Part Number
15
Shock Absorber Part Number
15
Controls
16
Clutch Lever
16
Hand Brake Lever
16
Emergency off Switch
16
Ignition Switch
16
Electric Starter Button
16
Light Switch
17
Highlight Flasher Button
17
Horn Button
17
Flasher Switch
17
Overview of Indicator Lamps
17
Speedometer
18
Speedometer Activation and Test
18
Tripmaster Switch
18
Setting Kilometers or Miles
18
Setting the Clock
19
Adjusting the Speedometer Functions
19
Querying the Lap Time
20
SPEED Display Mode (Speed)
20
Display Mode SPEED/H (Service Hours)
20
Display Mode SPEED/CLK (Clock)
21
Display Mode SPEED/LAP (Lap Time)
21
Display Mode SPEED/ODO (Odometer)
21
Display Mode SPEED/TR1 (Trip Master 1)
21
Display Mode SPEED/TR2 (Trip Master 2)
22
Disply Mode SPEED/A1 (Average Speed 1)
22
Display Mode SPEED/A2 (Average Speed 2)
22
Display Mode SPEED/S1 (Stop Watch 1)
23
Display Mode SPEED/S2 (Stop Watch 2)
23
Fuel Tap
24
Opening Filler Cap
24
Closing Filler Cap
24
Choke
25
Shift Lever
25
Foot Brake Pedal
25
Kickstarter
25
Side Stand
26
Steering Lock
26
Locking the Steering
26
Unlocking the Steering
27
General Tips and Hints on Putting into Operation
28
Advice on First Use
28
Running in the Engine
29
Riding Instructions
30
Checks before Putting into Operation
30
Starting
30
Starting up
31
Shifting, Riding
31
Braking
31
Stopping, Parking
32
Refueling
32
Service Schedule
33
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
33
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
34
Important Checks and Maintenance Work to be Carried out by the Rider
34
Maintenance Work on Chassis and Engine
36
Jacking up the Motorcycle
36
Removing the Motorcycle from the Work Stand
36
Checking the Basic Chassis Setting with the Rider's Weight
36
Compression Damping of Shock Absorber
36
Adjusting High-Speed Compression Damping of the Shock Absorber
36
Adjusting the Low-Speed Compression Damping of the Shock Absorber
37
Adjusting Rebound Damping of Shock Absorber
37
Measuring Rear Wheel Sag Unloaded
38
Checking Static Sag of Shock Absorber
38
Checking Riding Sag of Shock Absorber
39
Adjusting Spring Preload of the Shock Absorber
39
Adjusting Riding Sag
40
Removing the Shock Absorber
40
Installing the Shock Absorber
40
Checking Basic Setting of Fork
41
Adjusting Compression Damping of Fork
41
Adjusting Rebound Damping of Fork
41
Adjusting Spring Preload of the Fork
42
Bleeding Fork Legs
42
Cleaning Dust Boots of Fork Legs
42
Loosening the Fork Protection
43
Positioning the Fork Protection
43
Checking Steering Head Bearing Play
43
Adjusting Play of Steering Head Bearing
44
Removing the Fork Legs
44
Installing the Fork Legs
45
Removing the Fork Protector
45
Installing the Fork Protector
45
Removing the Lower Triple Clamp
46
Installing the Lower Triple Clamp
46
Greasing the Steering Head Bearing
47
Dismounting the Front Fender
47
Installing the Front Fender
47
Removing Headlight Mask with Headlight
47
Refitting the Headlight Mask with the Headlight
48
Handlebar Position
48
Adjusting the Handlebar Position
48
Checking Gas Bowden Cable Route
49
Checking Play in Gas Bowden Cable
49
Adjusting the Gas Bowden Cable Play
49
Checking for Chain Dirt Accumulation
50
Cleaning the Chain
50
Checking the Chain Tension
50
Checking Chain Tension When Fitting Rear Wheel
51
Checking the Rear Sprocket / Engine Sprocket for Wear
51
Checking Chain Wear
51
Adjusting the Chain Tension
52
Adjusting Chain Tension - after Checking
53
Adjusting Chain Tension - Fitting Rear Wheel
53
Adjusting Chain Guide
54
Check Brake Discs
54
Checking Free Play of the Hand Brake Lever
54
Adjusting Free Travel of Handbrake Lever
55
Checking the Front Brake Fluid Level
55
Adding Front Brake Fluid
55
Checking the Front Brake Linings
56
Removing Front Brake Linings
56
Mounting Front Brake Linings
57
Changing the Front Brake Linings
57
Checking Free Travel of Foot Brake Lever
58
Adjusting Basic Position of Footbrake Lever
58
Checking the Rear Brake Fluid Level
59
KTM 450 EXC RACING 2006 Owner's Manual (106 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Notes
7
Overview of Labels
8
View of Vehicle
12
View of the Vehicle from the Left Front (Example)
12
View of the Vehicle from the Right Rear (Example)
13
Location of Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number
14
Engine Number
14
Fork Part Number
15
Shock Absorber Part Number
15
Controls
16
Clutch Lever
16
Hand Brake Lever
16
Emergency off Switch
16
Ignition Switch
16
Electric Starter Button
16
Light Switch
17
Highlight Flasher Button
17
Horn Button
17
Flasher Switch
17
Overview of Indicator Lamps
17
Speedometer
18
Speedometer Activation and Test
18
Tripmaster Switch
18
Setting Kilometers or Miles
18
Setting the Clock
19
Adjusting the Speedometer Functions
19
Querying the Lap Time
20
SPEED Display Mode (Speed)
20
SPEED/H Display Mode (Service Hours)
20
SPEED/CLK Display Mode (Time)
21
SPEED/LAP Display Mode (Lap Time)
21
SPEED/ODO Display Mode (Odometer)
21
SPEED/TR1 Display Mode (Trip Master 1)
21
SPEED/TR2 Display Mode (Trip Master 2)
22
SPEED/A1 Display Mode (Average Speed 1)
22
SPEED/A2 Display Mode (Average Speed 2)
22
SPEED/S1 Display Mode (Stop Watch 1)
23
SPEED/S2 Display Mode (Stop Watch 2)
23
Fuel Tap
24
Opening Filler Cap
24
Closing Filler Cap
24
Choke
25
Shift Lever
25
Foot Brake Pedal
25
Kickstarter
25
Side Stand
26
Steering Lock
26
Locking the Steering
26
Unlocking the Steering
27
General Tips and Hints on Putting into Operation
28
Advice on First Use
28
Running in the Engine
29
Riding Instructions
30
Checks before Putting into Operation
30
Starting
30
Starting up
31
Shifting, Riding
31
Braking
31
Stopping, Parking
32
Refueling
32
Service Schedule
33
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
33
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
34
Important Checks and Maintenance Work to be Carried out by the Rider
34
Maintenance Work on Chassis and Engine
36
Jacking up the Motorcycle
36
Removing the Motorcycle from the Work Stand
36
Checking the Basic Chassis Setting with the Rider's Weight
36
Compression Damping of Shock Absorber
36
Adjusting High-Speed Compression Damping of the Shock Absorber
36
Adjusting the Low-Speed Compression Damping of the Shock Absorber
37
Adjusting Rebound Damping of the Shock Absorber
37
Measuring Rear Wheel Sag Unloaded
38
Checking Static Sag of the Shock Absorber
38
Checking the Riding Sag of the Shock Absorber
39
Adjusting Spring Preload of the Shock Absorber
39
Adjusting Riding Sag
40
Removing the Shock Absorber
40
Installing the Shock Absorber
40
Checking Basic Setting of Fork
41
Adjusting Compression Damping of Fork
41
Adjusting Rebound Damping of Fork
41
Adjusting Spring Preload of the Fork
42
Bleeding Fork Legs
42
Cleaning Dust Boots of Fork Legs
42
Loosening the Fork Protection
43
Positioning the Fork Protection
43
Checking Play of Steering Head Bearing
43
Adjusting Play of Steering Head Bearing
44
Removing the Fork Legs
44
Installing the Fork Legs
45
Removing the Fork Protector
45
Installing the Fork Protector
45
Removing the Lower Triple Clamp
46
Installing the Lower Triple Clamp
46
Greasing the Steering Head Bearing
47
Dismounting the Front Fender
47
Installing the Front Fender
47
Removing Headlight Mask with Headlight
47
Refitting the Headlight Mask with the Headlight
48
Handlebar Position
48
Adjusting the Handlebar Position
48
Checking Gas Bowden Cable Route
49
Checking Play in the Gas Bowden Cable
49
Adjusting the Gas Bowden Cable Play
49
Checking for Chain Dirt Accumulation
50
Cleaning the Chain
50
Checking the Chain Tension
50
Checking the Chain Tension When Fitting Rear Wheel
51
Checking the Rear Sprocket / Engine Sprocket for Wear
51
Checking Chain Wear
51
Adjusting the Chain Tension
52
Adjusting Chain Tension - after Checking
53
Adjusting Chain Tension - Fitting Rear Wheel
53
Adjusting Chain Guide
54
Checking the Brake Discs
54
Checking Free Travel of Hand Brake Lever
54
Adjusting Free Travel of Handbrake Lever
55
Checking the Front Brake Fluid Level
55
Adding Front Brake Fluid
55
Checking the Front Brake Linings
56
Removing Front Brake Linings
56
Mounting Front Brake Linings
57
Changing the Front Brake Linings
57
Checking Free Travel of Foot Brake Lever
58
KTM 450 EXC RACING 2006 Owner's Manual (70 pages)
KTM Owner's Manual Motorcycle 250 SX-F, 250 EXC, 400 EXC, 450 SX, XC, EXC, 525 SX, XC
Brand:
KTM
| Category:
Motorcycle
| Size: 5 MB
Table of Contents
Important Limited Warranty and Limited Guarantee Information
4
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hot Start Lever (250 SX-F)
7
Hand Decompression Lever (450/525 SX)
7
Hand Brake Lever
7
Short Circuit Button (SX/XC)
7
Combination Switch (EXC)
7
Flasher Switch
8
Starter Button (EXC)
8
Emergency off Switch (EXC Australia)
8
Indicator Lamps
8
Electronic Speedometer
9
Activating and Deactivating Display Modes
10
Kilometers or Miles
12
Overview of Electronic Speedometer Functions
13
Setting the Clock
13
Filler Cap
13
Filler Cap (Screw Cap)
14
Fuel Tap
14
Choke
14
Hot Start Device (450/525 SX)
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Standard Adjustment
16
Rebound Damping of Fork
16
Damping Action During Compression of Shock Absorber (SX)
16
Compression Damping of Shock Absorber (XC, EXC)
17
Rebound Damping of Shock Absorber (SX, XC, EXC)
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the Racing Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
20
What to Do When the Engine Is „Flooded
20
Starting off
20
Shifting/Riding
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
KTM 450 EXC RACING 2006 Setup Instructions (31 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 2 MB
Table of Contents
Means of Representation
4
Checking the Headlight Setting
12
Checking Throttle Cable Routing
22
Setting the Clock
26
Technical Data
27
Auxiliary Substances
30
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