Installing The Lower Triple Clamp - KTM 125 SX Owner's Manual

11 SERVICE WORK ON THE CHASSIS
11.10

Installing the lower triple clamp

A 0 0 A A 0 0 0 A
Main work
–
Remove screw
–
Remove screw
–
Pull off the upper triple clamp with the handlebar and hang to the side.
Info
Protect the components against damage by covering them.
Do not kink the cables and lines.
M01136-10
–
Remove O-ring
–
Take off the lower triple clamp with the steering stem.
–
Remove the upper steering head bearing.
M01117-10
Main work
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the upper steering head seal
–
Slide on protective ring
102146-10
–
Position the upper triple clamp with the handlebar.
–
Mount screw
M01137-10
(125/150 SX EU)
–
Position the fork legs.
0 0 5 5 0 0 5 5
The air release screw
The left fork leg valve
S00867-11

.

.

. Remove protective ring
p. 136)

and O-ring

but do not tighten yet.

of the right fork leg is positioned to the front.
 is offset by approx. 20 to the front.
Info
The air suspension AER valve is located in the left fork leg.
Grooves are milled into the side of the upper end of the fork legs. The
second milled groove (from the top) must be flush with the top edge of
the upper triple clamp.

.
 is correctly positioned.

.
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