Installing The Lower Triple Clamp - KTM 125 Duke 2013 Repair Manual

6 FORK, TRIPLE CLAMP
6.8

Installing the lower triple clamp

Main work
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem.
–
Mount the upper steering head bearing
–
Mount washer
307334-11
Alternative 1
A new steering head bearing is used.
–
Mount and tighten nut
Guideline
Nut, steering head
307333-11
Castle nut wrench; ½" drive (90129050100) (
Alternative 2
The steering head bearing is used again.
–
Mount and tighten nut
Guideline
Nut, steering head
Castle nut wrench; ½" drive (90129050000) (
–
Secure the cable in the bracket.
307332-10
–
Position the upper triple clamp with the handlebar.
307331-10
p. 270)
1
with the cut-out facing downward.
2
.
3
.
3
.
M30x1 Step 1
50 Nm
(36.9 lbf ft)
2nd stage
(loosen, counter-
clockwise)
2 turns
Step 3
5 Nm (3.7 lbf ft)
p. 278)
M30x1 5 Nm (3.7 lbf ft)
p. 278)
27