Table Of Contents - Malaguti F10 User Manual

Table of Contents

Symbols And Abbreviations2
Contents4
Technical Data6
Identification Data8
Identification Of Main Components9
Vehicle View9
Controls10
Dashboard11
Access To Fuel Tank And Oil Reservoir13
Refuel With Unleaded Petrol13
In Case Of Spilling During13
Capacity13
Accelerator - Idle Tuning15
Steering Adjustment16
Body - Fairing Components17
Fairing Removal19
Front Handlebar Cover And Dashboard19
Odometer Cable19
Dashboard - Removing Wiring21
Dashboard - Removing Instrument21
Removal Of Handlebar-Mounted Controls23
Disc Brake Pump Removal23
Front Shield Removal25
Inspection Cover Removal25
Rear Fairing Removal25
Helmet Compartment Removal29
Kickstand Removal31
Footboard Removal31
Leg-Guard Removal31
Front Wheel Removal33
Rear Wheel Removal33
Exhaust Pipe Removal35
Fork Leg Removal35
Fork Leg Stripping37
Fork Oil Level Check37
Before Re-Assembling37
Fork Oil Change39
Complete Fork Removal39
Front Brake Caliper Removal41
Front Brake Pad Wear Check43
Key Switch Assembly Removal45
Oil Reservoir Removal45
Fuel Tank Removal47
Float Removal47
Engine Removal49
Air Cleaner Maintenance51
Fuel Filter Maintenance53
Dimensional Frame Check55
Spark Plug Access57
Headlight Bulb Replacement57
Beam Adjustment57
Direction Indicators Bulb Replacement59
Dashboard Bulb Replacement59
Relays Replacement61
Battery Electrolyte Level Check61
Fuse Replacement61
Location Of Electrical Components62
Electrical Components Diagram And Parts Identification63
Wiring Diagram Version 92/9364
Wiring Diagram Version 9466
Manual Updates71
Page Layout72
Notes For Easy Consultation Of The Manuals73
Modified Pages/Additional Pages74
Safety Symbols75
Page And Figure Number77
Topics Common To All Vehicles79
General Work Procedures81
Warnings83
Periodical Maintenance Schedule88
Tyres Check89
Lubricants89
Spark Plugs90
Spark Plug Check - 500 - 1.000 Km91
Spark Plug Maintenance92
Spark Plug Replacement92
Battery - Periodical Operations93
Battery Checks95
Battery Recharging97
Battery Reassembling97
Clock Adjustment99
Keys And Ignition101
Engine Support Axle105
Wheels Check/Balancing107
Throttle Grip - Free Play Adjustment109
Brake Lever Adjustment109
Drum Brake - Pin/Cam Greasing111
Wear Check113
Disc Brakes115
Air Bleeding From The Braking System117
Troubleshooting119
Engine Does Not Start Or Is Difficult To Start121
Engine Electric System Check125
Engine Can Only Be Started By The Kick-Starter Lever127
Battery Charge Check127
Starter Check127
Starter Switch Check129
Relay Check129
Engine Does Not Turn Off131
Key Switch Check131
Electronic Unit Check131
Battery Is Not Recharged133
Headlight - Taillights - Dashboard Illumination135
Headlight Does Not Work137
Taillights Does Not Work139
Stoplight Does Not Come On141
Horn Does Not Work143
Direction Indicators Not Flashing147
If Four Direction Indicators Do Not Work149
New Flasher Unit151
Oil Indicator (Led) Does Not Come On153
Temperature Indicator (Led) Faulty155
Water Level Indicator (Led) Faulty157
Petrol Indicator Is Faulty Or Not Working159
If Petrol Indicator Itself Is Working Properly161
Editing Symbols168
General Procedures172
Spark Plugs Info179
Spark Plug Check180
Special Tools183
Air-Cooled Motor184
Cylinder Head, Cylinder And Piston Disassembly187
Cylinder Head Inspection And Repair194
Cylinder And Piston Inspection194
Fit Values197
Piston Rings Check198
Piston Pin And Bearing Check198
Kick Starter200
Kick Axle Check202
Clutch Check204
Oil Pump Removal206
Oil Pump And Cdi Magneto208
Autolube Pump208
Primary Sheave Inspection210
V-Belt212
Starter Clutch And Gears212
Starter Clutch214
Starter Motor214
Starter Clutch And Starter Motor216
Secondary Sheave Inspect220
V-Belt, Primary And Secondary Sheave222
Transmission224
Transmission Diagram227
Transmission Parts List228
Crankcase232
Crankcase And Crankshaft234
Engine Assembly And Adjustment236
Crankshaft And Crankcase236
Oil Pump Installation242
Cdi Magneto Installation242
Assembly Starter Clutch246
Assembly Starter Motor246
Assembly Transmission252
Assembly Kick Axle, Primary And Secondary Sheaves And V-Belt254
Cylinder Head, Cylinder And Piston - Assembly258
Reed Valve262
Water Pump Removal264
Remounting The Water Pump264
Replacing The Thermostat264
Heating System Diagram For Fluid-Cooled Engines266
Phva 12 Ps Dellotro Carburetor Exploded View268
Gurtner Py Carburetor Exploded View270
Tk 4Fk Carburetor Exploded View272