Lifter Group - Remove And Install - Perkins 1103 Disassembly And Assembly

100
Disassembly and Assembly Section
15. Tighten the setscrews (6) for the cylinder head (2)
in numerical order. Refer to the illustration 218 for
the three cylinder and illustration 219 for the four
cylinder engine.
16. Turn the short setscrews (2, 5, 6, 7, and 8) or
turn the short setscrews (2, 5, 6, 7, 8, 9, and 10)
through an additional 225 degrees.
Illustration 222
Typical example
17. Apply 21820221 POWERPART Red Rubber
Grease to the new O-rings before the O-rings are
installed onto the bypass tube (12). Install the
new O-rings onto the bypass tube (12). Install the
bypass tube (12) into the cylinder head (2). Install
the setscrews (13).
18. Connect the harness assembly onto the coolant
temperature sensor (14).
End By:
a. Install the glow plugs. Refer to this Disassembly
and Assembly Manual, "Glow Plugs - Remove
and Install".
b. Install the rocker shaft and the pushrods. Refer to
this Disassembly and Assembly Manual, "Rocker
Shaft and Pushrod - Install".
c. Install the exhaust manifold. Refer to this
Disassembly and Assembly Manual, "Exhaust
Manifold - Remove and Install".
d. Install the fuel injectors. Refer to this Disassembly
and Assembly Manual, "Fuel Injector - Install".
e. Install the pipe for the boost control, if equipped.
f. Install the fuel priming pump. Refer to this
Disassembly and Assembly Manual, "Fuel Priming
Pump - Remove and Install".
g. Install the hose from the integral air inlet to the
air filter. Refer to the OEM information for further
details.
h. Refill the engine with coolant and engine oil. Refer
to the Operation and Maintenance Manual for
the correct procedure, the quantities, the coolant
specification, and the specification for the engine
oil.
Lifter Group - Remove and
Install
Removal Procedure
Start By:
a. Remove the cylinder head if the cylinder head
g01040100
has not previously been removed. Refer to this
Disassembly and Assembly Manual, "Cylinder
Head - Remove".
b. Remove the engine oil pan if the engine oil pan
has not previously been removed. Refer to this
Disassembly and Assembly Manual, "Engine Oil
Pan - Remove and Install".
c. Remove the camshaft. Refer to this Disassembly
and Assembly Manual, "Camshaft - Remove and
Install".
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
Illustration 223
1. Use a suitable magnet to remove each cam
follower (1).
SENR9779-02
i01977577
NOTICE
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