Perkins 1103 Disassembly And Assembly page 76

76
Disassembly and Assembly Section
2. Insert the 27610211 Crankshaft timing pin (3)
through the housing (front) and into the web of
the crankshaft. Insert the 27610212 Camshaft
timing pin (4) through the camshaft gear (5) and
into the housing (front).
3. Remove the rocker shaft. Refer to this
Disassembly and Assembly Manual, "Rocker
Shaft and Pushrod - Remove".
Note: The fuel injection pump must be locked before
proceeding further.
Note: The three cylinder engine can be equipped
with either the Delphi DP210 or the Delphi DPG fuel
injection pump.
Note: The four cylinder engine can be equipped
with the Delphi DP210, the Delphi DPA or the Bosch
EPVE fuel injection pump. The various types of fuel
injection pump have a different procedure for locking
the fuel injection pump shaft.
Illustration 157
Four cylinder engine only
4. In order to lock the Bosch EPVE fuel injection
pump, loosen the locking screw (6) and remove
the washer (7). Tighten the locking screw (6) to a
torque of 31 N·m (23 lb ft).
Illustration 158
Three cylinder and four cylinder engines
5. In order to lock the Delphi DP210 fuel injection
pump, loosen the locking screw (8) and move the
washer (9). Ensure that the washer (9) can now
turn about the locking screw (8) and tighten the
locking screw to a torque of 17 N·m (12 lb ft).
g01022971
Illustration 159
6. Release the nut (10). Install a suitable puller with
two legs (11) through two holes (12) in the fuel
injection pump gear (1). Tighten the puller (11) in
order to release the gear (1) from the fuel injection
pump. Remove the nut (10), the gear (1), and the
puller (11).
7. Remove the camshaft gear (5). Refer to this
Disassembly and Assembly Manual, "Camshaft
Gear - Remove and Install".
8. Remove the idler gear (13). Refer to this
Disassembly and Assembly Manual, "Idler Gear
- Remove and Install".
9. If necessary, remove the crankshaft gear. Refer
to this Disassembly and Assembly Manual,
"Crankshaft Gear - Remove and Install".
SENR9779-02
g01022972
g01022973