Installing The Starter Clutch; Installing The Magneto - Yamaha YZF-R15 Service Manual

2
1
3
2
1
2. Check:
• Starter clutch idle gear
• Starter clutch gear
Burrs/chips/roughness/wear → Replace the
defective part(s).
3. Check:
• Starter clutch gear contacting surfaces
Damage/pitting/wear → Replace the starter
clutch gear.
4. Check:
• Starter clutch operation
s s s s s s s s s s s s s s s s s s s s s s s s s
a. Install the starter clutch gear "1" onto the
starter clutch and hold the magneto rotor.
b. When turning the starter clutch gear clock-
wise "A", the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch gear counter-
clockwise "B", it should turn freely, otherwise
the starter clutch is faulty and must be re-
placed.
B
sssssssssssssssssssssssss

INSTALLING THE STARTER CLUTCH

1. Install:
• Starter clutch assembly
• Starter clutch bolts "1"
Starter clutch bolt
14 Nm (1.4 m·kg, 10 ft·lb)
MAGNETO AND STARTER CLUTCH
3
1
2
3
A 1
New
5-30
NOTE:
• While holding the magneto rotor, tighten the
starter clutch bolts "1" .
• Stake the end "a" of each starter clutch bolt.
a
a

INSTALLING THE MAGNETO

1. Install:
• Woodruff key
• Magneto rotor
• Washer
• Magneto rotor nut
NOTE:
• Clean the tapered portion of the crankshaft and
the magneto rotor hub.
• When installing the magneto rotor, make sure
the woodruff key is properly sealed in the key-
way of the crankshaft.
2. Tighten:
• Magneto rotor nut "1"
Magneto rotor nut
70 Nm (7.0 m·kg, 50 ft·lb)
1
a