Yamaha YZF-R1C Owner's Manual
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Yamaha YZF-R1C Owner's Manual

Yamaha YZF-R1C Owner's Manual

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OWNER'S MANUAL
YZF-R1S(C)
LIT-11626-17-55
5VY-28199-10

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February 7, 2025

I would like to know the torque settings for the cover plates on top of the rocker cover for the emission control

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Summary of Contents for Yamaha YZF-R1C

  • Page 1 OWNER’S MANUAL YZF-R1S(C) LIT-11626-17-55 5VY-28199-10...
  • Page 2 EAU10041...
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
  • Page 6 IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE YZF-R1S(C) OWNER’S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, December 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ..... 4-1 Adjusting the clutch lever free Location of important labels ...1-5 Pre-operation check list ....4-2 play ........... 6-22 Adjusting the rear brake light DESCRIPTION ........2-1 OPERATION AND IMPORTANT switch ........6-22 Left view ..........2-1 RIDING POINTS ........
  • Page 8 STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation ....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ........9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...

  • Page 9: Safety Information

    SAFETY INFORMATION EAU10280 AND/OR WHEN MADE NECES- tersections are the most likely SARY BY MECHANICAL CONDI- places for motorcycle accidents MOTORCYCLES SINGLE TIONS. to occur. TRACK VEHICLES. THEIR SAFE • Ride where other motorists can USE AND OPERATION ARE DEPEN- Safe riding see you.
  • Page 10 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 11 Since Yamaha cannot should be kept to a minimum. 201 kg (443 lb) (CAL) / 202 kg (445 lb) test all other accessories that may be •...
  • Page 12 SAFETY INFORMATION Gasoline and exhaust gas • Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. • Always turn the engine off when • Do not park the motorcycle near refueling.

  • Page 13: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 4,5,6...
  • Page 14 SAFETY INFORMATION California only CAUTION Cleaning with alkaline or HOW TO LAYOUT FUEL HOSES acid cleaner, gasoline or solvent will damage FUEL DELIVERY FUEL TANK windshield. Use neutral detergent. 5JW-00 FUEL PUMP (FUEL FILTER) PRESS. REGULATOR 5VY-2178A-00 PREMIUM UNLEADED GASOLINE ONLY California only 91 Min.
  • Page 15 SAFETY INFORMATION 3JJ-28446-A1 290 kPa, {2.90 kgf/cm }, 42psi 5VY-21668-00...

  • Page 16: Description

    DESCRIPTION EAU10410 Left view 1. Fuse box (page 6-32) 9. Main fuse (page 6-32) 2. Front fork compression damping force adjusting screw (page 3-17) 10.Owner’s tool kit (page 6-1) 3. Front fork rebound damping force adjusting screw (page 3-17) 11.Engine oil drain bolt (page 6-11) 4.

  • Page 17: Right View

    DESCRIPTION EAU10420 Right view 1. Luggage strap holder (page 3-21) 9. Shock absorber assembly rebound damping force adjusting screw (page 3-18) 2. Helmet holder (page 3-16) 10.Coolant reservoir (page 6-14) 3. Passenger seat lock (page 3-15) 4. Rear brake fluid reservoir (page 6-23) 5.

  • Page 18: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-11) 2. Left handlebar switches (page 3-10) 3. Main switch/steering lock (page 3-1) 4. Multi-function meter unit (page 3-5) 5. Right handlebar switches (page 3-10) 6. Throttle grip (page 6-18) 7. Brake lever (page 3-12)

  • Page 19: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 To lock the steering Main switch/steering lock NOTE: The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”, even if the engine stalls. EAU10660 All electrical systems are off. The key can be removed.

  • Page 20: Indicator And Warning Lights

    “LOCK” while the vehicle is moving, 9. Engine trouble warning light “ ” Yamaha dealer check the electrical cir- otherwise the electrical systems will cuit. be switched off, which may result in EAU11030 loss of control or an accident.
  • Page 21 The fuel level warning light times, then go off for 2.5 seconds. will flash eight times, then go off for 2.5 If this occurs, have a Yamaha seconds. If this occurs, have a Yamaha dealer check the vehicle. dealer check the vehicle. EAU11360 Fuel level warning light “...
  • Page 22 INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “LO” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.

  • Page 23: Multi-Function Meter Unit

    This warning light comes on or flashes light and on how to set it.) when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self- diagnosis system. (See page 3-5 for an explanation of the self-diagnosis de- vice.)
  • Page 24 INSTRUMENT AND CONTROL FUNCTIONS a speedometer (which shows the To switch the speedometer and ECA10031 CAUTION: riding speed) odometer/tripmeter displays be- a tachometer (which shows engine tween kilometers and miles, press Do not operate the engine in the ta- speed) the “SELECT”...
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS TRIP A → TRIP B → ODO → Stop- 3. Push the “SELECT” button, and 2. Push the “SELECT” button to stop watch → TRIP A the minute digits will start flashing. the stopwatch. 4. Push the “RESET” button to set If the fuel level warning light comes on 3.
  • Page 26 Push the “RE- codes, note the code number, and then should flash or stay on when acti- SET” button to switch the coolant tem- have a Yamaha dealer check the vehi- vated. perature display to the air intake cle.
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS Shift timing indicator light bright- 4. Push the “RESET” button to select 2. Push the “SELECT” button to con- ness: the desired brightness level. firm the selected indicator light ac- This function allows you to adjust 5.

  • Page 28: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS To set the shift timing indicator light de- To adjust the shift timing indicator light EAU12343 Handlebar switches activation function brightness 1. Push the “RESET” button to select Left NOTE: the desired indicator light bright- The shift timing indicator light de- ness level.

  • Page 29: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12400 ECA10050 EAU12820 Dimmer switch “ ” Clutch lever CAUTION: Set this switch to “ ” for the high See page 5-1 for starting instruc- beam and to “ ” for the low beam. tions prior to starting the engine. EAU12460 Turn signal switch “...

  • Page 30: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU33850 it by aligning a groove on the adjusting Shift pedal Brake lever knob with the “ ” mark on the brake lever. 1. Shift pedal 1. Brake lever 2. Brake lever position adjusting knob The shift pedal is located on the left 3.

  • Page 31: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13070 Brake pedal Fuel tank cap NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...

  • Page 32: Fuel

    1. Fuel tank filler tube ONLY 2. Fuel level mended by Yamaha because it can Fuel tank capacity: cause damage to the fuel system or ve- 18.0 L (4.76 US gal) (3.96 Imp.gal) Make sure that there is sufficient fuel in hicle performance problems.

  • Page 33: Catalytic Converter

    INSTRUMENT AND CONTROL FUNCTIONS EAU13430 EAU33860 Catalytic converter Seats This model is equipped with a catalytic converter in the exhaust chamber. Rider seat EWA10860 WARNING To remove the rider seat Pull back the rear of the rider seat as The exhaust system is hot after op- eration.

  • Page 34: Helmet Holders

    INSTRUMENT AND CONTROL FUNCTIONS 2. While holding the key in that posi- EAU33870 To release a helmet from a helmet Helmet holders tion, lift the front of the passenger holder seat and pull it forward. Remove the passenger seat, remove the helmet from the helmet holder, and To install the passenger seat then install the seat.

  • Page 35: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS EAU14741 load thereby soften Rebound damping force Adjusting the front fork suspension, turn the adjusting bolt on This front fork is equipped with spring each fork leg in direction (b). preload adjusting bolts, rebound damp- NOTE: ing force adjusting screws and com- Align the appropriate groove on the ad- pression...

  • Page 36: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS Compression damping force ECA10100 EAU33970 Adjusting the shock absorber CAUTION: assembly Never attempt to turn an adjusting This shock absorber assembly is mechanism beyond the maximum or equipped with a spring preload adjust- minimum settings. ing ring and rebound and compression damping force adjusting screws.
  • Page 37 INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a). To de- crease the spring preload and thereby soften the suspension, turn the adjust- ing ring in direction (b). NOTE: Align the appropriate notch in the adjusting ring with the position in-...
  • Page 38 To obtain a precise adjust- formance. ment, it would be advisable to check Always have a Yamaha dealer the number of clicks of each damping service the shock absorber. 1. Compression damping force adjusting screw force adjusting mechanism and to mod- ify the specifications as necessary.

  • Page 39: Luggage Strap Holders

    EAU15280 EAU15300 Luggage strap holders EXUP system Sidestand This model is equipped with Yamaha’s The sidestand is located on the left side EXUP (EXhaust Ultimate Power valve) of the frame. Raise the sidestand or system. This system boosts engine lower it with your foot while holding the power by means of a valve that regu- vehicle upright.

  • Page 40: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15311 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
  • Page 41 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 42: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 43: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 44 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-18, 6-27 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-27 •...

  • Page 45: Operation And Important Riding Points

    Yamaha dealer check the electrical cir- sciousness and death within a described on page 3-22. cuit. short time. Always make sure Never ride with the sidestand 3.

  • Page 46: Shifting

    OPERATION AND IMPORTANT RIDING POINTS ECA11130 EAU16671 ECA10260 Shifting CAUTION: CAUTION: For maximum engine life, always Even with the transmission in warm the engine up before starting the neutral position, do not off. Never accelerate hard when the coast for long periods of time engine is cold! with the engine off, and do not tow the motorcycle for long dis-...

  • Page 47: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.

  • Page 48: Parking

    If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.

  • Page 49: Periodic Maintenance And Minor Repair

    TRAINED AND EQUIPPED TO PER- certain maintenance work correctly. FORM THESE PARTICULAR SER- VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes. EWA12370 WARNING Do not touch the muffler bracket un- til the exhaust system has cooled.

  • Page 51: Periodic Maintenance Chart For The Emission Control System

    • Check the air cut-off valve, reed Air induction sys- valve, and hose for damage. √ √ • Replace any damaged parts if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 52: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32182 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
  • Page 53 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 54 Change. freeze coolant every 24 months. • Check operation, cable free play √ 23 * EXUP system Every 12000 mi (19000 km) and pulley position. • Apply Yamaha chain and cable √ √ √ √ √ √ 24 * Control cables lube or engine oil SAE 10W-30 thoroughly.
  • Page 55 • Lubricate the throttle grip housing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.

  • Page 56: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18721 EAU33980 Removing and installing the Cowling A cowling and panels To remove the cowling The cowling and panels shown need to Remove the bolt, loosen and remove be removed to perform some of the the quick fastener screws, slide the maintenance jobs described in this cowling backward, and then remove it.
  • Page 57 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Place the cowling in its original po- sition, install and tighten the quick fastener screws, and then install the bolt. EAU19292 Panels A and C To remove one of the panels Remove the screw, and then pull the 1.

  • Page 58: Checking The Spark Plugs

    Instead, have a Yamaha deal- threads. er check the vehicle. If a spark plug shows signs of electrode...

  • Page 59: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19680 EAU34002 NOTE: Canister (for California only) Engine oil and oil filter If a torque wrench is not available when cartridge installing a spark plug, a good estimate The engine oil level should be checked of the correct torque is 1/4–1/2 turn before each ride.
  • Page 60 PERIODIC MAINTENANCE AND MINOR REPAIR b. Remove the engine oil filler cap 2. Start the engine, warm it up for NOTE: with the special wrench as several minutes, and then turn it The engine oil should be between the shown. off.
  • Page 61 Make sure that the O-ring is properly 17 Nm (1.7 m·kgf, 12 ft·lbf) An oil filter wrench is available at a seated. Yamaha dealer. 9. Install the engine oil drain bolt, and 8. Install the new oil filter cartridge then tighten it to the specified 7.

  • Page 62: Coolant

    NOTE: or remains on, immediately turn the CAUTION: The coolant level must be checked engine off and have a Yamaha dealer In order to prevent clutch slip- on a cold engine since the level check the vehicle. page (since the engine oil also varies with engine temperature.

  • Page 63: Changing Coolant

    PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. EWA10380 WARNING Never attempt to remove the radiator 1.

  • Page 64: Replacing The Air Filter Element

    The air filter element should be re- nance and lubrication chart. Have a placed at the intervals specified in the Yamaha dealer change the coolant. periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dusty areas.
  • Page 65 Before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine. Have a Yamaha dealer replace the hose, other- 1. Rubber cap wise fuel may leak.

  • Page 66: Adjusting The Throttle Cable Free Play

    The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle cable free play The throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the...

  • Page 67: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21750 est items close to the center of the Tire air pressure (measured on cold Tires vehicle, and distribute the weight tires): To maximize the performance, durabil- evenly from side to side. Properly 0–90 kg (0–198 lb): ity, and safe operation of your motor- Front: adjust the suspension for your load,...
  • Page 68 Yamaha dealer immediately and high-speed ride. have the tire replaced. Minimum tire tread depth (front and rear): 1.0 mm (0.04 in)

  • Page 69: Cast Wheels

    Always adjust the tire air pres- 190/50 ZR17M/C (73W) fore each ride. If any damage is Manufacturer/model: sure according to the operating found, have a Yamaha dealer re- MICHELIN/Pilot POWER G conditions. DUNLOP/D218L place the wheel. Do not attempt FRONT and REAR:...

  • Page 70: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU33890 EAU22270 Adjusting the clutch lever free NOTE: Adjusting the rear brake light If the specified clutch lever free play play switch cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the clutch cable.

  • Page 71: Checking The Front And Rear Brake Pads

    EAU22580 Checking the front and rear Checking the brake fluid level touches the brake disc, have a Yamaha brake pads dealer replace the brake pads as a set. Front brake The front and rear brake pads must be...

  • Page 72: Changing The Brake Fluid

    Changing the brake fluid is above the minimum level mark and ter the brake fluid reservoir when Have a Yamaha dealer change the replenish if necessary. A low brake fluid refilling. Water will significantly brake fluid at the intervals specified in...

  • Page 73: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 Drive chain slack NOTE: Using the alignment marks on each The drive chain slack should be side of the swingarm, make sure that checked before each ride and adjusted both chain pullers are in the same posi- if necessary.

  • Page 74: Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, then the axle EAU23021 ECA11110 Lubricating the drive chain CAUTION: nut to their specified torques. The drive chain must be cleaned and Do not use engine oil or any other lu- lubricated at the intervals specified in Tightening torques: bricants for the drive chain, as they...

  • Page 75: Checking And Lubricating The Cables

    If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)

  • Page 76: Checking And Lubricating The Sidestand

    EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-28...

  • Page 77: Checking The Front Fork

    Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.

  • Page 78: Checking The Wheel Bearings

    To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.
  • Page 79 IES OUT OF THE REACH OF If you do not have access to a Electrolyte is poisonous and CHILDREN. sealed-type (MF) battery charg- have a Yamaha dealer dangerous since it contains sul- charge your battery. furic acid, which causes severe To store the battery burns.

  • Page 80: Replacing The Fuses

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU34052 Replacing the fuses The main fuse and the electronic fuel injection fuse are located under the rid- er seat. (See page 3-15.) 1. Cowling 1. Quick fastener If a fuse is blown, replace it as follows. 3.
  • Page 81 6. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 7. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-33...

  • Page 82: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 8. Place the cowling in its original po- EAU33900 Replacing a headlight bulb sition, and then install and tighten the quick fastener screws. 1. Headlight bulb cover 2. Headlight coupler 1. High beam headlight bulb 2.
  • Page 83 4. Install the headlight bulb cover, from oil, otherwise the transpar- and then connect the coupler. ency of the glass, the luminosity 5. Have a Yamaha dealer adjust the of the bulb, and the bulb life will headlight beam if necessary. be adversely affected. Thor- 1.
  • Page 84 7. Have a Yamaha dealer adjust the ency of the glass, the luminosity headlight beam if necessary. of the bulb, and the bulb life will be adversely affected.

  • Page 85: Tail/Brake Light

    1. Remove the license plate light unit If the tail/brake light does not come on, by removing the screw. by removing the screws. have a Yamaha dealer check it. 1. Screw 1. Screw 2. License plate light unit 2. Remove the defective bulb by 2.

  • Page 86: Replacing An Auxiliary Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the defective bulb by pull- EAU33910 3. Remove the socket (together with Replacing an auxiliary light ing it out. the bulb) by pulling it out. bulb 4. Insert a new bulb into the socket. This model is equipped with two auxil- 5.

  • Page 87: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR 7. Install the auxiliary light bulb cover EAU24350 a jack either under each side of the Supporting the motorcycle by installing the quick fastener. frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm.

  • Page 88: Front Wheel

    4. Remove the brake caliper on each To remove the front wheel side by removing the bolts. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Wheel axle of it falling over.
  • Page 89 PERIODIC MAINTENANCE AND MINOR REPAIR 7. Tighten wheel axle pinch bolt B, NOTE: and then tighten pinch bolt A to the Make sure that there is enough space specified torque. between the brake pads before install- 8. Retighten pinch bolt B to the spec- ing the brake calipers onto the brake ified torque.

  • Page 90: Rear Wheel

    4. Loosen the locknut on each side of EWA10820 WARNING the swingarm. 5. Turn the drive chain slack adjust- It is advisable to have a Yamaha ing bolts fully in direction (a) and dealer service the wheel. push the wheel forward. Securely support the motor- 6.

  • Page 91: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha 1. Retainer dealer, whose skilled technicians have 2. Slot the necessary tools, experience, and 2.

  • Page 92: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 93 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 94: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26020 ucts onto seals, gaskets, sprock- Do not use any harsh chemical Care ets, the drive chain and wheel products on plastic parts or the While the open design of a motorcycle axles. Always rinse the dirt and de- muffler.
  • Page 95 MOTORCYCLE CARE AND STORAGE den part of the windshield to thoroughly cleaned with mild de- NOTE: make sure that it does not leave tergent, alkaline products and a Salt sprayed on roads in the winter may any marks. If the windshield is soft brush may be used.

  • Page 96: Storage

    WARNING NOTE: To prevent corrosion, avoid Make sure that there is no oil or Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. wax on the brakes or tires. of the presence of ammonia)
  • Page 97 MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.

  • Page 98: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel tank capacity: 18.0 L (4.76 US gal) (3.96 Imp.gal) Overall length: Type: Fuel reserve amount: 2065 mm (81.3 in) YAMALUBE 4, SAE10W30 or SAE20W40 3.4 L (0.90 US gal) (0.75 Imp.gal) Overall width: Electronic fuel injection: 720 mm (28.3 in) Overall height: Manufacturer:...
  • Page 99 SPECIFICATIONS 2nd: Manufacturer/model: Rear wheel: 33/16 (2.063) DUNLOP/D218L Wheel type: 3rd: Loading: Cast wheel 37/21 (1.762) Maximum load: Rim size: 4th: 201 kg (443 lb) (CAL) 17M/C x MT6.00 35/23 (1.522) 202 kg (445 lb) (U49) Front brake: 5th: (Total weight of rider, passenger, cargo and Type: 30/22 (1.364) accessories)
  • Page 100 SPECIFICATIONS Electrical system: Turn signal indicator light: Ignition system: Fuel level warning light: Transistorized coil ignition (digital) Charging system: Engine trouble warning light: A.C. magneto Battery: Shift timing indicator light: Model: YTZ10S Fuses: Voltage, capacity: Main fuse: 12 V, 8.6 Ah 50.0 A Headlight: Headlight fuse:...

  • Page 101: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 102 (See page 3-15.) Record the information on this la- bel in the space provided. This informa- tion will be needed when ordering spare parts from a Yamaha dealer. EWA12370 WARNING Do not touch the muffler bracket un-...

  • Page 103: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 104: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 105: Maintenance Record

    CONSUMER INFORMATION EAU26631 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 106 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...

  • Page 107: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 108 CONSUMER INFORMATION...

  • Page 109: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 110 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 111 INDEX Front fork, adjusting ......3-17 Front fork, checking.......6-29 Air filter element, replacing ....6-16 Oil level warning light ......3-2 Fuel ............3-14 Auxiliary light bulb, replacing ....6-38 Fuel level warning light......3-3 Parking............ 5-4 Fuel tank cap.........3-13 Battery ..........6-30 Part locations ..........
  • Page 112 INDEX Troubleshooting charts ......6-44 Turn signal indicator lights ...... 3-2 Turn signal light bulb, replacing .... 6-37 Turn signal switch ......... 3-11 Valve clearance, adjusting ....6-18 Vehicle identification number ....9-1 Warranty, extended......... 9-9 Warranty, limited ........9-7 Wheel bearings, checking.....
  • Page 114 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.12-5.3×1 CR...

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