Page 1 Power Xpert 9395 Plus 1 UPS 225–275 kVA Installation and Operation Manual...
Page 3 Power Xpert 9395 Plus 1 UPS 225–275 kVA Installation and Operation Manual...
Page 4: Important Safety Instructions
Electric. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies. ECopyright 2008-2013 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
Page 5: Table Of Contents
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Page 10 ..............Figure 3‐8. Power Xpert 9395 Plus 1 UPS (225–275 kVA) Cabinet as Shipped on Pallet .
Page 11 ..............7-71 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
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Page 13: Introduction
Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 14: Figure 1-1. Power Xpert 9395 Plus 1 Ups (225-275 Kva) Cabinet
INTRODUCTION Figure 1‐1. Power Xpert 9395 Plus 1 UPS (225–275 kVA) Cabinet www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 15: Control Panel
Intelligent Power Management and Intelligent Power Protector software are available through Eaton support. See Chapter 8, “Communication,” for additional information. Options and Accessories Contact an Eaton sales representative for information about the following options. 1.2.1 Integrated Battery Cabinets Battery backup protection can be provided by equipping the UPS system with Power Xpert 9395 battery cabinets containing sealed lead‐acid, maintenance‐free batteries.
Page 16: Field Installed Upm
All UPSs in the distributed bypass system must contain the same number of UPMs. Mixed UPS kVA ratings are not permitted. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 17: Inherent Redundancy
Inherent Redundancy To deliver greater reliability, the Power Xpert 9395 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy. When configured, the UPS automatically becomes redundant if the load is at or below the capacity of the UPMs minus the capacity of one UPM. Under normal conditions the UPMs in the UPS share the load equally.
Page 18: Variable Module Management System And High Alert Modes
An optional Powerware Environmental Monitoring Probe (EMP) is required for temperature/humidity monitoring. See Chapter 8, “Communication,” for additional information on monitoring and communication features. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 19: Battery System
UPM battery configuration, DO NOT hook up the shunt trips. Using This Manual This manual describes how to install and operate the Power Xpert 9395 Plus 1 UPS (225–275 kVA) cabinet. Read and understand the procedures described in this manual to ensure trouble-free installation and operation.
Page 20: Symbols, Controls, And Indicators
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 21: For More Information
Detailed illustrations of the cabinet, including dimension and connection point drawings. Refer to the Eaton 9315, 9390 and 9395 Sync Control Installation and Operation Manual for the following additional information: Installation instructions, including site preparation, planning for installation, and wiring and safety information.
Page 22 INTRODUCTION This page intentionally left blank. 1-10 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 23: Safety Warnings
Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit. Do not install or operate the UPS system close to gas or electric heat sources. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 24 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 25 Section I Installation www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 26 Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 27: Ups Installation Plan And Unpacking
Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 28: Installation Considerations
Table 3‐1. UPS Cabinet Maximum Weights Maximum Weight kg (lb) Model Shipping Installed Power Xpert 9395-275/225 Plus1 1521 (3354) 1485 (3274) Power Xpert 9395-275/275 Plus 1 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 29 95%, non-condensing C A U T I O N If Eaton battery cabinets are located in the same room as the UPS, the battery cabinet environmental requirements supersede the UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton's Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.
Page 30: Figure 3-1. Ups Cabinet Dimensions (Front View)
Dimensions are in millimeters [inches]. Figure 3‐1. UPS Cabinet Dimensions (Front View) Dimensions are in millimeters [inches]. Figure 3‐2. UPS Cabinet Dimensions (Right Side View) www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 31: Figure 3-3. Ups Cabinet Dimensions (Top View)
Dimensions are in millimeters [inches]. Figure 3‐4. UPS Cabinet Dimensions (Bottom View) Front Dimensions are in millimeters [inches]. Figure 3‐5. UPS Cabinet Dimensions (Bottom View with Mounting Brackets) www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 32: Figure 3-6. Ups Cabinet Center Of Gravity
[0.40] Needed to remove key Front View 1/2” Knockout Pattern (Typical 5 Sides) Dimensions are in millimeters [inches]. Figure 3‐7. Remote EPO Switch Dimensions www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 33: Ups System Power Wiring Preparation
CANNOT be used. DO NOT bond the inverter center point (E12) to ground: this is an internal UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources.
Page 34 AC Input to UPS Bypass (Four Wire) Amps Full Load Current (3) Phases, (1) Ground Minimum Conductor Size AWG or kcmil Number per Phase (each) www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 35 NOTE Callout letters , and map to Figure 6‐5 on page 6-8. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 36 Figure 6‐6 on page 6-9. Callout letters , and map to Figure 6‐7 on page 6-10. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 37 Basic Unit Rating Input and Output Voltage Volts 400/400 480/480 400/400 480/480 Neutral Bonding Jumper Minimum Conductor Size AWG or kcmil Number (each) 3-11 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 38 90°C. See Table 3‐8 for external power cable terminations, Table 3‐9 for supplied external wiring terminal hardware, and Table 3‐10 for recommended installation parts and tools not supplied by Eaton Corporation. For a UPS with separate rectifier input terminals for the UPMs, E1 through E3 are pressure terminations, UL and CSA rated at 90°C.
Page 39 Rectifier Input, Bypass Input, Conical Washer 180500037-120 Battery Input, and Output Rectifier Input, Bypass Input, 180200001-07 Battery Input, and Output Table 3‐10. Recommended Installation Parts and Tools (Not Supplied by Eaton Part Size Quantity Manufacturer Part Number Notes 2/0 AWG Thomas &...
Page 40 Table 3‐8 on page 3-12, type of battery installation, and requirements from NEC Table 4, Electrical Metallic Tubing (EMT). Battery Cable Routing: Refer to the notes at the bottom of Table 3‐4 Input/Output Ratings and External Wiring Requirements… 3-14 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 41 AC output to critical load shown in Table 3‐4 on page 3-8 or Table 3‐5 on page 3-10. The recommended line‐to‐line load unbalance is 50% or less. 3-15 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 42 The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1% of nominal DC voltage at rated battery current. 3-16 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 43: Ups System Interface Wiring Preparation
Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc. Alarm relay wiring should be a minimum of 22 AWG. 3-17 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 44: Distributed Bypass Power Wiring Preparation
DO NOT install both a source neutral and a bonding jumper. See Table 3‐7 for neutral bonding jumper wire sizes. The bonding jumper must be copper wire. Eaton UPS systems are designed to operate with two optional ground schemes. Both configurations comply with international safety regulations (as seen on the UPS name plate).
Page 45 CANNOT be used. DO NOT bond the inverter center point (E12) to ground: this is an internal UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources.
Page 46: Inspecting And Unpacking The Ups Cabinet
Carefully inspect the outer packaging for evidence of damage during transit. C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3‐1 on page 3-2 for cabinet weight).
Page 47: Figure 3-8. Power Xpert 9395 Plus 1 Ups (225-275 Kva) Cabinet As Shipped On Pallet
NOTE While waiting for installation, protect the unpacked cabinet from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty. Figure 3‐8. Power Xpert 9395 Plus 1 UPS (225–275 kVA) Cabinet as Shipped on Pallet 3-21 www.eaton.com/powerquality...
Page 48 UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blank. 3-22 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 49: Ups System Installation
End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 50 Step 12. 12. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to paragraph 4.4; otherwise, proceed to paragraph 4.5. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 51: Figure 4-1. Removing The Left Side Shipping Bracket
UPS SYSTEM INSTALLATION UPM Removable Front Panels Pallet Shipping Bracket Bolts Shipping Bracket Left Side Shipping Bolts Bracket Figure 4‐1. Removing the Left Side Shipping Bracket www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 52: Figure 4-2. Removing The Right Side Shipping Bracket
Center Front Panel Removable Left Front Panel Pallet Shipping Bracket Bolts Right Side Shipping Bracket Shipping Bracket Bolts Figure 4‐2. Removing the Right Side Shipping Bracket www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 53: Battery System Installation
UPS SYSTEM INSTALLATION Battery System Installation If installing an Eaton battery cabinet, refer to the Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual, listed in paragraph 1.7 on page 1-9. If installing a customer-supplied battery system, install the battery system according to the battery and battery system manufacturer's instructions and all applicable codes and regulations, including the NEC, Article 480.
Page 54: Figure 4-3. Typical Bus Bar Barrel Lug Mounting - Hardware Assembly Sequence
Remove the screws securing the internal safety shield panel and remove the panel to gain access to the input, output, and battery terminals. Retain the hardware for later use. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 55 UPS cabinet. See paragraph 3.2.3 on page 3-7 for wiring and termination requirements. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 56: Figure 4-4. Conduit And Wire Entry Locations
UPS unit to the customer-supplied tie cabinet or load distribution panel. See paragraph 3.2.3 on page 3-7 for wiring and termination requirements. 13. Proceed to paragraph 4.5.3. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 57: Figure 4-5. Ups Power Terminal Locations - Common Rectifier Feed
(A, B, C) (See Figure 4‐6 for Detail AA.) ISBM UPM 1 UPM 2 Figure 4‐5. UPS Power Terminal Locations – Common Rectifier Feed www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 58: Figure 4-6. Ups Power Terminal Detail Aa - Common Rectifier Feed
Alternate Ground Phase B (E7) UPS Bypass Terminal Bus Location Phase A (E6) Figure 4‐6. UPS Power Terminal Detail AA – Common Rectifier Feed 4-10 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 59: Figure 4-7. Ups Power Terminal Locations - Separate Rectifier Feed
(A, B, C) (See Figure 4‐8 for detail AA.) ISBM UPM 1 UPM 2 Figure 4‐7. UPS Power Terminal Locations – Separate Rectifier Feed 4-11 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 60: Figure 4-8. Ups Power Terminal Detail Aa - Separate Rectifier Feed
AC Input to Phase B (E2) UPM Rectifiers Phase C (E3) UPM 2 UPM 1 Figure 4‐9. UPM Rectifier Input Power Terminal Block Detail 4-12 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 61: Battery Power Wiring
(+ - + - + - + -). * There must be a ground cable running in the raceway with the battery cables. If using an Eaton battery cabinet, proceed to Step 2; otherwise, proceed to Step 4. Route and connect the battery cables between the UPS and battery cabinet or...
Page 62: Figure 4-10. Ups Power Terminal Detail Bb - Common Battery
UPS SYSTEM INSTALLATION DC Input from Battery + (E4) DC Input from Battery – (E5) Figure 4‐10. UPS Power Terminal Detail BB – Common Battery 4-14 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 63: Figure 4-11. Ups Power Terminal Detail Bb - Separate Battery
Chapter 7, “UPS Operating Instructions,” for shutdown instructions. Unfasten the front door latch and swing the door open (see Figure 4‐2 on page 4-4). 4-15 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 64 16. If removed, reinstall the safety shield panel removed in Step 6. Secure with the retained hardware. 17. If removed, reinstall the left front panel removed in Step 5 and secure with the retained hardware. 4-16 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 65: Figure 4-12. Interface Terminal Locations
(See Figure 4‐13 for Detail.) (See Figure 4‐18 on page 4-24 for detail.) (See Figure 4‐15 on page 4-20 for terminal assignments.) Figure 4‐12. Interface Terminal Locations 4-17 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 66 Building Alarm 5 Return NOTE “Return“ indicates connection to electronics circuit ground. “Common” indicates connection to common side of isolated relay contact. 4-18 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 67: Figure 4-13. Interface Terminal Detail
NOTE Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. NOTE Alarm relay wiring should be a minimum of 22 AWG Figure 4‐14. Typical Alarm Relay Connection 4-19 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 68: Figure 4-15. Terminal Blocks Tb1, Tb2, And Tb3 Connector Assignments
NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed REPO contact is not used. Figure 4‐15. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4-20 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 69: Tb1 Battery Interface Connections
(see Figure 4‐4 on page 4-8). 10. Reinstall the interface entry plates and install the conduit. 11. If using an Eaton battery cabinet, proceed to Step 12; otherwise, proceed to Step 15. NOTE The 9395 system can trip a maximum of six battery cabinets total. This applies to both the 1085 standard and High Rate series batteries.
Page 70: Figure 4-16. Typical Battery Interface Connection
48 Vdc Battery Shunt Trip – NOTE Battery Aux and DC shunt trip wiring should be a minimum of 18 AWG. Figure 4‐16. Typical Battery Interface Connection 4-22 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 71: Figure 4-17. Typical Battery Interface Connection - Separate Battery System
NOTE When installing external wiring to X-Slot cards, conduit must be installed to the UPS cabinet. When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-9). To install wiring to connections: If not already installed, install the LAN drops.
Page 72: Figure 4-18. X-Slot Communication Bays
NOTE The REPO switch must be a normally-open or normally-closed latching‐type switch not tied into any other circuits. NOTE This procedure is intended to be used for the installation of the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide.
Page 73: Figure 4-19. Repo Switch
1 and 2 on TB1. 14. If you are installing multiple REPO switches, wire additional switches in parallel with the first REPO. 4-25 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 74: Figure 4-20. Normally-Open Repo Switch Wiring
Figure 4‐21 shows the wiring connections if the normally-closed REPO contacts are used, and Figure 4‐22 shows alternative methods of connecting a REPO switch if using another manufacturer's switch. 4-26 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 75: Figure 4-21. Normally-Closed Repo Switch Wiring
NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Figure 4‐22. Normally‐Closed and Normally‐Open REPO Switch Wiring 4-27 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 76: Installing Options And Accessories
Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 77 - Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) - The debris shields covering the UPS cabinet ventilation grills are removed. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-29 www.eaton.com/powerquality...
Page 78 - Pull-chain wiring between the UPS cabinets is properly installed. - Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-30 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 79 UPS SYSTEM INSTALLATION Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4-31 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
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Page 81: Installing Options And Accessories
Powerware Hot Sync CAN Bridge card (see paragraph 5.1) Parallel system wiring (see paragraph 5.2) RMP II (see paragraph 5.3) RIM II (see paragraph 5.4) SCM II (see paragraph 5.5) www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 82: Figure 5-1. Powerware Hot Sync Can Bridge Card
Figure 4‐18 on page 4-24 for X-Slot communication bay locations. To locate the appropriate terminals on the Powerware Hot Sync CAN Bridge Card, see Figure 5‐2 and Table 5‐1. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 83: Figure 5-2. Powerware Hot Sync Can Bridge Card Connections
Normally‐open contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L Can H CAN Input for parallel operation. Shield www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 84: Installing Distributed Bypass Control Wiring
NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the small top internal safety shield panel and secure with the cabinet mounted screws.
Page 85: Figure 5-3. Distributed Bypass System Can And Pull-Chain Simplified Interface Wiring
J3–8 (L) J3–8 (L) J3–8 (L) J3–8 (L) J3–9 (H) J3–9 (H) J3–9 (H) J3–9 (H) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 86: Figure 5-5. Distributed Bypass Pull-Chain Wiring Without Mobs
(Pull Chain) (Pull Chain) (Pull Chain) (Pull Chain) TB2–2 TB2–2 TB2–2 TB2–2 (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 87: Figure 5-6. Distributed Bypass Pull-Chain Wiring With Mobs
NOTE Use twisted-pair wiring between the UPS and MOB AUX contacts. NOTE Always confirm contact operation prior to wiring. Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 88 MOB 2 Aux 2 Com MOB 3 Aux 2 Com Pull Chain MOB Common MOB 3 Aux 2 Com MOB 4 Aux 2 Com www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 89: Installing An Optional Remote Monitor Panel Ii
11. If removed, reinstall the left front panel removed in paragraph 5.1, Step 4 and secure with the retained hardware. 12. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 90: Figure 5-7. Remote Monitor Panel Ii And Remote Monitor Panel Ii Terminal Locations
0.9 (8) Use twisted pair J3–7 (TX) TB1–4 (RDX) 0.9 (8) TB3 Line 0.9 (8) TB3 Neutral 0.9 (8) Ground Terminal 2.7 (24) Maximum 5-10 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 91: Installing An Optional Relay Interface Module Ii
INSTALLING OPTIONS AND ACCESSORIES NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 13. To check the operation of the RMP II, ensure that the UPS is supplying the load via inverter or bypass.
Page 92: Figure 5-9. J1, J2, J3, And J4 15-Pin D-Sub Connectors
12. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.
Page 93: Figure 5-10. Supervisory Contact Module Ii Terminal Location
Ground Terminal Terminal TB2 Customer Supervisory Contact Interface Terminal TB1 Signal Connections from the UPS Figure 5‐10. Supervisory Contact Module II Terminal Location 5-13 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 94: Figure 5-11. Supervisory Contact Module Ii Tb2
INSTALLING OPTIONS AND ACCESSORIES NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. Install wiring between the SCM II terminal block TB2 and the monitoring equipment.
Page 95: Figure 5-12. Remote Monitor Panel Ii Dimensions
Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐12. Remote Monitor Panel II Dimensions 5-15 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 96: Figure 5-13. Relay Interface Module Ii Dimensions
Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐13. Relay Interface Module II Dimensions 5-16 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 97: Figure 5-14. Supervisory Contact Module Ii Dimensions
Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐14. Supervisory Contact Module II Dimensions 5-17 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
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Page 99 Section II Operation 5-19 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
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Page 101: Figure 6-1. Main Elements Of The Ups System
K5. The backfeed protection contactor is located in series with the static switch. For manual transfers to bypass, the static switch is also used. The static switch is armed and ready during both types of transfers. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 102: Single Ups
DC voltage charge current to the battery. The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 103: Figure 6-2. Path Of Current Through The Ups In Online Mode
UPS actively monitors the critical bus for power disturbances. When in this mode, the input and output contactors are closed and the link is maintained through the diode bridge. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 104: Harmonic Reduction System (Hrs)
UPM to immediately return to active mode in the event of a disturbance or load step on the critical bus. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 105: Bypass Mode
Main Power Flow Breakers Contactors Trickle Current Closed Battery Breaker Energized Open De-Energized Battery Figure 6‐3. Path of Current Through the UPS in Bypass Mode www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 106: Battery Mode
Main Power Flow Breakers Contactors Trickle Current Closed Battery Breaker Energized Open De-Energized Battery Figure 6‐4. Path of Current Through the UPS in Battery Mode www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 107: Single Ups System Oneline Configurations
Figure 6‐7 on page 6-10 Separate Rectifier Feed, Separate Battery, 9395-275/275 Dual‐Feed Configuration 9395-275/225 Simplified Dual-Fed UPS with Maintenance Figure 6‐8 on page 6-11 9395-275/275 Bypass Panel www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 108: Figure 6‐5. Ups System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐5. UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 109: Figure 6‐6. Ups System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐6. UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 110: Figure 6‐7. Ups System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐7. UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration 6-10 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 111: Figure 6‐8. Simplified Dual-Feed Ups With Maintenance Bypass Panel
(BIB) is installed in the maintenance bypass and a single-feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Figure 6‐8. Simplified Dual-Feed UPS with Maintenance Bypass Panel 6-11 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 112: Multiple Ups Distributed Bypass System
UPS will require at least one UPM to be in double-conversion mode at all times; otherwise, VMMS mode operates the same as it does in a single UPS system (see paragraph 6.2.5). 6-12 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 113: Online Mode – Distributed Bypass
Bypass mode. The distributed bypass system automatically returns to Online mode when the overload condition is cleared and system operation is restored within specified limits. 6-13 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 114: Bypass Mode – Distributed Bypass
If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. 6-14 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 115: Figure 6‐10. Path Of Current Through The Upss In Bypass Mode – Distributed Bypass
In the Parallel Capacity (N+0) arrangement, if one UPS trips offline and goes to bypass, the remaining UPSs also go to bypass. 6-15 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 116: Battery Mode – Distributed Bypass
Closed Output to Main Power Flow Critical Load Open Figure 6‐11. Path of Current through the UPSs in Battery Mode – Distributed Bypass 6-16 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 117: Multiple Ups Distributed Bypass System Oneline Configurations
Figure 6‐13 on page 6-19 9395-275/275 2+1 and 3+0 Configurations 9395-275/225 Multiple UPS – Distributed Bypass Figure 6‐14 on page 6-20 9395-275/275 3+1 and 4+0 Configurations 6-17 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 118: Figure 6‐12. Typical Distributed Bypass System (1+1 And 2+0 Configurations)
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐12. Typical Distributed Bypass System (1+1 and 2+0 Configurations) 6-18 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 119: Figure 6‐13. Typical Distributed Bypass System (2+1 And 3+0 Configurations)
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐13. Typical Distributed Bypass System (2+1 and 3+0 Configurations) 6-19 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 120: Figure 6‐14. Typical Distributed Bypass System (3+1 And 4+0 Configurations)
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐14. Typical Distributed Bypass System (3+1 and 4+0 Configurations) 6-20 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 121: Ups Operating Instructions
AC Input Breaker CB1 (Optional) (Not available with separate rectifier feed option) ISBM UPM 1 UPM 2 Figure 7‐1. UPS Controls and Indicators (Front Doors Removed) www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 122: Control Panel
The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.3 for use of the operational controls. When the unit powers up, the screen displays the Eaton logo as shown in Figure 7‐2. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.
Page 123: Status Indicators
LCD in the UPS status area. This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 124: Using The Lcd And Pushbuttons
LOAD OFF Figure 7‐3. Parts of the LCD The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. If the Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed.
Page 125: Using The Menu
12 / 11 / 2008 INPUT BATT STSW OUTPUT BYPASS CONTROL LOAD OFF EVENTS METERS SETUP Figure 7‐4. Main Menu and Mimic Screen (Online Mode) www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 126: Display Menu Operation
The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of Battery – UPM battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed. Statistics The Statistics screen displays the hours on line and the total kW hours used.
Page 127 VMMS UPM Redundancy screen. Use the up or down arrow pushbutton to set the number of UPMs. Press SAVE or ABORT. Once the action is completed, the Module Management System Setup screen is displayed. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 128 Press SAVE or ABORT. Once the action is completed, the COM Port Setup screen is displayed. Controls See paragraph 7.2.8 for details. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 129: Load Off Screen
Table 7‐5 describes the control functions and provides instructions to access and use the command menu screens. For detailed information about using the System Controls, see paragraph 7.3. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 130: Figure 7‐6. Typical System Status Screen
Starts the UPS in Bypass mode or transfers the UPS to Bypass mode from Online mode. Load Off Displays the Load Off screen (see paragraph 7.2.7). 7-10 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 131 Charger Off Turns the battery charger off. NOTE The Energy Saver System and Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 132: Load Off Screen
7.3.24 or paragraph 7.4.27. HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD CANCEL LOAD OFF Figure 7‐7. Load Off Screen 7-12 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 133: Single Ups Operation
UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS output remains off until the UPS transfers to Online mode. 7-13 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 134: Enable Energy Saver System Mode From The Ups Command Menu
To enable Energy Saver System mode: NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 135: Disable Energy Saver System Mode From The Ups Command Menu
Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 136: Enable Variable Module Management System Mode From The Ups Command Menu
To enable Variable Module Management System mode: NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 137: Start Variable Module Management System High Alert Mode From The Ups Command Menu
UPS Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 138: Enable Energy Saver System Mode From The Bypass Command Menu
To enable Energy Saver System mode: NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 139: Start Energy Saver System High Alert Mode From The Bypass Command Menu
Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 140: Disable Variable Module Management System Mode From The Bypass Command Menu
Bypass Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 141: Starting The Upms
18. On the UPM 1 Control Command screen, select UPM ON 19. Press the pushbutton on the UPM 1 Command menu bar. SELECT 7-21 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 142: Starting A Single Upm
11. If UPM 4 (FI-UPM) is installed, proceed to Step 12; otherwise, proceed to Step 16. 12. On the System Status screen, select the command. The UPS Control Command screen screen is displayed. 7-22 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 143: Transfer From Online To Bypass Mode
The Bypass status indicates ON. The BYPASS UPM status indicates READY. The power module remains on. 7-23 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 144: Transfer From Bypass To Online Mode
UPM 1 Command menu bar. SELECT The UPM status indicates READY The input, output, and battery contactors open, and the power module remains on. 7-24 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 145: Single Upm Shutdown
The UPM status indicates SHUTDOWN The power module is turned off. The remaining UPMs continue to supply the critical load. Logic power remains on. 7-25 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 146: Single Upm Restart
UPM GO TO ONLINE 14. Press the pushbutton on the UPM Command menu bar. SELECT The UPM transfers to Online mode. The UPM status indicates ONLINE. 7-26 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 147: Ups And Critical Load Shutdown
Control Command screen is displayed. On the Charger Control Command screen, select CHARGER OFF Press the pushbutton on the Charger Command menu bar. SELECT 7-27 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 148: Using The Ups Load Off Pushbutton Or Command
Press the pushbutton on the Command menu bar. SELECT The Load Off screen is displayed, providing a choice to proceed or abort the shutdown. 7-28 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 149 W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 7-29 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 150: Using The Remote Emergency Power-Off Switch
NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 151: Multiple Ups Distributed Bypass Operation
UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS outputs remain off until the UPSs transfer to Online mode. 7-31 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 152: Enable Energy Saver System Mode From The Ups Command Menu
To enable Energy Saver System mode: NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 153: Disable Energy Saver System Mode From The Ups Command Menu
Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 154: Enable Variable Module Management System Mode From The Ups Command Menu
To enable Variable Module Management System mode: NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 155: Start Variable Module Management System High Alert Mode From The Ups Command Menu
UPS Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 156: Enable Energy Saver System Mode From The Bypass Command Menu
To enable Energy Saver System mode: NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 157: Disable Energy Saver System Mode From The Bypass Command Menu
Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 158: Enable Variable Module Management System Mode From The Bypass Command Menu
To enable Variable Module Management System mode: NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 159: Start Variable Module Management System High Alert Mode From The Bypass Command Menu
Bypass Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 160 23. Repeat Steps 1 through 22 for each UPS in the distributed bypass system. NOTE To transfer to Online mode after starting individual UPMs, follow the procedure in paragraph 7.4.18. 7-40 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 161: Starting A Single Upm
21. To transfer the UPM to Online mode, press the pushbutton on the CONTROLS UPS Control Command menu bar. The UPM Control Command screen is displayed. 7-41 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 162: Transfer From Online To Bypass Mode
The Online status indicator is illuminated. The UPS status indicates ONLINE. The UPM status indicates ONLINE. 7-42 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 163: Transfer From Online To Bypass Mode And Shut Down Upms
The System Status CONTROLS screen is displayed. If UPM 4 (FI-UPM) is installed, proceed to Step 3; otherwise, proceed to Step 7. 7-43 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 164: Single Upm Restart
UPM Control Command screen is displayed. On the UPM Control Command screen, select UPM ON 10. Press the pushbutton on the UPM Command menu bar. SELECT 7-44 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 165: Single Ups Shutdown Using Load Off
Logic power remains on. Verify the battery breaker or disconnect for the UPS being shut down is open. If not, open the breaker. 7-45 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 166: Single Ups Shutdown Using Upm Shutdown
System Status Command menu bar. The CONTROLS UPM 1 Control Command screen is displayed. 14. On the UPM 1 Control Command screen, select UPM OFF 7-46 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 167: Single Ups Restart
11. Verify the External Communications Failure alarm has cleared and no other alarms are active on the online UPSs. 12. On the System Status screen, select the command. 7-47 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 168: Ups And Critical Load Shutdown
On the System Status screen, select the command. CHARGER Press the pushbutton on the System Status menu bar. The Charger CONTROLS Control Command screen is displayed. 7-48 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 169: Using The Ups Load Off Pushbutton Or Command
Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared. Restart the UPS after pressing the pushbutton by following the LOAD OFF procedure in paragraph 7.4.1 or 7.4.8. 7-49 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 170 W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 7-50 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 171: Using The Remote Emergency Power-Off Switch
NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 172: Color Touchscreen Control Panel
UPS. For a description of the control panel functions, see paragraph 7.6. Color Touchscreen Control Panel ISBM Figure 7‐9. Color Touchscreen Control Panel Location (Typical) 7-52 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 173: Using The Color Touchscreen Control Panel
When the unit powers up, the screen displays as shown in Figure 7‐10. When power is applied to the system, the display advances to the Sign In screen shown in Figure 7‐11 . 7-53 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 174: Status Indicators
(see Figure 7‐12). Figure 7‐11. Parts of the Touch Screen 7-54 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 175: Figure 7‐12. Sign In Or Password Request Screen
UPS OPERATING INSTRUCTIONS The UPS status area automatically displays the Eaton model number, current time and date, active alarms, active notices, and load percent and battery run time for the UPS. If the Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed. The small head symbol between the system model and time allows the operator select a different language from an imbedded list.
Page 176: Using The Main Menu Buttons
NOTE Screens shown are representative examples of system operation. The screen data will vary based on system activity at the time of observation. 7-56 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 177: Power Maps Screen (Online Mode)
Figure 7‐14. Main Menu and Power Maps Screen (Online Mode) Touching the LOAD kVA button displays the Output kVA screen shown in Figure 7‐15 Figure 7‐15. Output kVA Screen from Home Screen 7-57 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 178: Figure 7‐16. Average Efficiency Screen From Home Screen
Figure 7‐16. Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen shown in Figure 7‐17. Figure 7‐17. Consumption Screen from Home Screen 7-58 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 179: Power Maps Screen (Bypass Mode)
Figure 7‐19 is an example of a command request confirmation pop-up screen. This type of pop-up allows the user to confirm that the requested command is valid. Figure 7‐19. Typical Command Confirmation Screen (Charger Off) 7-59 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 180: Meters Summary Screen
24 hours, 7 days, 30 days, or 1 year. This is true of all the meters screens listed in the top section. Figure 7‐16 Figure 7‐17 Figure 7‐20. Meters Summary Screen 7-60 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 181: Input Meters Screen
Figure 7‐21. Input Meters Screen The Bypass Meters Screen shown in Figure 7‐22 displays values pertaining to the Bypass conditions. Figure 7‐22. Bypass Meters Screen 7-61 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 182: Figure 7‐23. Output Meters Screen
UPS OPERATING INSTRUCTIONS The Output Meters Screen shown in Figure 7‐23 displays values pertaining to the system output. Figure 7‐23. Output Meters Screen 7-62 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 183: Input Meters Detail Screen
The Select Source screen shown in Figure 7‐25 allows the operator to choose the individual source for system readings. Figure 7‐25. Select Source Screen 7-63 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 184: Battery Meters Screens
Figure 7‐26 shows the Battery Meters basic screen. Figure 7‐27 shows the Battery Log access screen. Figure 7‐26. Battery Meters Screen Figure 7‐27. Battery Log Screen 7-64 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 185: Figure 7‐28. Battery Log Detail
Figure 7‐28 shows the Battery Log Detail screen. Figure 7‐29 shows the Battery Log Summary screen. Figure 7‐28. Battery Log Detail Figure 7‐29. Battery Log Summary Screen 7-65 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 186: System Events Main Screen
LCD in the UPS status area. This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. 7-66 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 187: Figure 7‐31. User Log Screen
Selecting an event opens the Event Detail screen shown in Figure 7‐32. This screen details the specifics of the event for the user to see. Figure 7‐32. User Log Detail Screen 7-67 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 188: System Status Screen And Controls
Figure 7‐34 shows the Module Controls screen. This screen allows control of the individual modules within the system. It also gives their values and status. Figure 7‐34. Module Controls Screen 7-68 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 189: Figure 7‐35. Module Control Detail Screen
The Metering Method screen allows the operator to select line-to-line or line-to-neutral monitoring values. See Figure 7‐36 or Figure 7‐37. Figure 7‐36. Online Mode Metering Method Option Screen 7-69 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 190: Settings Screen
CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation. Figure 7‐38. Settings Screen 7-70 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 191: Configuration Options Screen
The various Energy Advantage Architecture operations are described in the UPS Installation and Operation manual for your system. Figure 7‐40. Energy Advantage Architecture (EAA) Screen 7-71 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 192: Figure 7‐41. Disable Ess Screen
This screen shown in Figure 7‐41 asks the operator to verify disabling the ESS mode running at that time. Figure 7‐42. HRS Metering Screen The screen shown in Figure 7‐42 shows the HRS metering values. 7-72 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 193: Statistics Basic Screen
The screen shown in Figure 7‐44 allows the operator to query the system for various operational statistics such as shown in Figure 7‐45. Figure 7‐44. Statistics Basic Screen 7-73 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 194: Ess Comparison Screen
ESS Comparison Screen The screen shown Figure 7‐46 allows the operator to visually obtain EAA mode efficiency values. Figure 7‐46. ESS Comparison Screen 7-74 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 195: Ups Module Map Screen
Figure 7‐47. UPS Module Map Screen 7.6.20 System Overview Screen The screen shown Figure 7‐48 displays values for all UPS and UPM parameters. Figure 7‐48. System Overview Screen 7-75 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 196: Ups Operation Using The Color Touchscreen Control Panel
UPS Operation using the Color Touchscreen Control Panel NOTE The Energy Saver System mode commands are displayed only if installed at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 197 The operator cannot inadvertently cause a system dump or disconnect unless they override a warning pop-up. Value or information screens DO NOT affect system operation. 7-77 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 198 UPS OPERATING INSTRUCTIONS This page intentionally left blank. 7-78 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 199: Communication
LAN drops for use with X-Slot connectivity cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-9). Refer to the manual supplied with the X-Slot card for user instructions.
Page 200: Enotify Service
The Power Xpert 9395 UPS supports Eaton's eNotify Service. eNotify Service is included at no charge during the first year of operation (warranty period), and also with the purchase of a specific Eaton Support Agreement after the initial warranty expires. eNotify and support agreement availability or specific features may vary by market;...
Page 201: Power Management Software
The software’s mass configuration capabilities make installation and maintenance easy, which minimizes the effort required and benefits the bottom line. Eaton’s costeffective Intelligent Power Software manages up to ten devices at no charge, with licences for up to 100 devices – or even an unlimited number – also available.
Page 202: Remote Monitor Panel Ii
RMP II contains backlit status indicators and a local horn. The RMP II can be flush‐mounted or surface‐mounted on a desktop, or secured to a wall. Figure 8‐2 shows an RMP II. Figure 8‐2. Remote Monitor Panel II www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 203 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 204: Relay Interface Module Ii
Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 205: Supervisory Contact Module Ii
BYPASS NOT AVAILABLE TB2‐10 through TB2‐12 ON BATTERY TB2‐13 through TB2‐15 UPS ALARM TB2‐16 through TB2‐18 ON BYPASS TB2‐19 through TB2‐21 SHUTDOWN IMMINENT TB2‐22 through TB2‐24 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
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Page 207: Ups Maintenance
Eaton service representative. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance or contact an Eaton service representative. Observe these precautions when working on or around batteries: Remove watches, rings, or other metal objects.
Page 208: Performing Preventive Maintenance
Check the UPS air filters (located behind the front panels) and wash or replace as necessary. See Figure 9‐1 for filter locations. The ISBM filter size is 12” 20” 0.25” and the UPM filter sizes are 20” 44” 0.25”. Contact an Eaton service representative for replacement filters. To remove the filters: Remove one top screw and two bottom screws securing each UPM front panel (see Figure 4‐1).
Page 209: Periodic Maintenance
ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings. www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual...
Page 210: Recycling The Used Battery Or Ups
Maintenance Training A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Help Desk (see page 1-9).
Page 211: Product Specifications
Configurable per UPM at nominal line voltage: Up to 120A with less than 85% load Up to 80A with 100% load Battery Shunt Trip 48 Vdc 10-1 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 212: Ups Output
Meets IEC 801‐2 specifications. Withstands up to 25 kV pulse Immunity without damage and with no disturbance or adverse effect to the critical load. 10-2 www.eaton.com/powerquality Power Xpert 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual 164201710 Rev 7...
Page 213: Warranty
Eaton-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
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Page 216 *1642017107* 164201710 7...

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Eaton Power Xpert 9395 Plus Installation And Operation Manual

1 Introduction

2 Safety Warnings

3 UPS Installation Plan and Unpacking

4 UPS System Installation

5 Installing Options and Accessories

6 Understanding UPS Operation

7 UPS Operating Instructions

8 Communication

9 UPS Maintenance

10 Product Specifications

11 Warranty

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