Table Of Contents - Waterco Turbotemp 200HD Installation And Operation Manual

Section 1. Heater Identification ............... 2
Information (HIN)
Heater Data Rating Plate ......................... 2
Section 2. Introduction ............................ 3
Important Notices ...................................... 3
Warranty Information ................................. 4
Code Requirements ................................... 4
Consumer Information and ........................ 5
Safety Information
General Specifications ............................... 8
Section 3. Installation .............................. 9
Heater Description ...................................... 9
Sequence of Operation .............................. 10
Putting the Heater into Service .................. 10
Specifications ............................................ 11
Plumbing Connections ............................... 12
Valves ......................................................... 12
Manual By-Pass ......................................... 12
Water Connections ..................................... 13
Below Pool Installation ............................... 13
Gas Connections ........................................ 14
Gas Pipe Sizing .......................................... 15
Sediment Trap/Drip Leg .............................. 15
Testing Gas Leaks and Gas Pressure ......... 15
Gas Pressure Requirements ....................... 16
Outdoor Installation / ................................. 16
Heater Clearances
Indoor Venting-General Requirements ..... 18
Heater Clearances / Outside Vent Removal
Combustion Air Supply / Corrosive ............ 20
Vapors and Possible Causes
Vent Installation (Indoor Installation or ........ 21
Outdoor Shelter) - Vertical Venting
Horizontal or Vertical Venting - Using ......... 24
Single-Wall Stainless Gas Vent
Connecting Single-Wall Stainless ............... 25
Steel Vent to the Heater
Horizontal or Vertical Venting Flexible ....... 28
Duct (Flex-Vent)
Corrosive Vapors and Possible Causes ...... 28
Control Panel Indexing ............................... 29
Final Installation Check .............................. 29
Electrical Connections ............................... 29
Fireman's Switch Connection/ ................... 30
Remote Control Connections
Turbotemp Wiring Diagram / ...................... 32
Electrical Schematic Ladder Diagram
Section 4. Operation ................................ 34
Basic System Operation / HSI ................... 34
(Hot-Surface Ignition) Lighting/Operation
Operating Instructions ............................... 35
To Turn Off Gas to Appliance ..................... 36
Safety Controls (Air Flow Switch / .............. 37
Water Pressure Switch / Hight Limits /
Operation of Ignitiion Module)
Operating the Control Panel / .................... 38
Temperature Setting / Maximum
Temperature Set Point
Section 5. Troubleshooting ...................... 40
Initial Troubleshooting and ......................... 40
Troubleshooting Chart
Heater Will Not Fire Troubleshooting .......... 41
(A, B, C, D)
LED Diagnostics ......................................... 45
(AGS, AFS, HLS, PS Thermistor)
Burner / Heat Exchanger Troubleshooting .. 47
Section 6. Maintenance ............................ 48
Care and Maintenance ............................... 48
Pressure Relief Valve .................................. 49
After Start-Up ............................................. 49
Spring, Fall (Autumn) and ........................... 49
Winter Operation
Maintaining Pool Temperature / .................. 51
Energy Saving Tips
Chemical Balance ....................................... 51
Replacement Parts ..................................... 54