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PHW-IOM-2013-0214
Overview .............................................................................................................. 1-2
Warnings & Cautions ............................................................................................ 1-2
Disclaimers and Local Codes ................................................................................ 1-2
Product Overview ................................................................................................. 2-2
Review Shipment Contents .................................................................................. 2-2
Placement & Rigging ........................................................................................... 2-3
Clearances and Serviceability .............................................................................. 2-5
Install Isolation Mounts ....................................................................................... 2-5
HOW TO INSTALL ELASTOMER CUBE ISOLATION MOUNTS ........................................................2 5
HOW TO INSTALL SPRING ISOLATION MOUNTS .........................................................................2 6
HOW TO INSTALL SEISMIC SPRING ISOLATION MOUNTS...........................................................2 7
Install Boiler Trim ................................................................................................. 2-8
Water Chemistry Requirements ........................................................................... 2-8
Install Water Piping .............................................................................................. 2-9
Install Condensate Drain .................................................................................... 2-11
INSTALL CONDENSATE DRAIN PIPING .....................................................................................2 12
Install pH Neutralization Kit ............................................................................... 2-12
Install Gas Piping ................................................................................................ 2-14
Install Field Wiring ............................................................................................. 2-14
Air Intake Supply Piping Installation Preparation .............................................. 2-15
CEMENTING JOINTS ...................................................................................................................2 16
Install Intake Mu er ......................................................................................... 2-17
Preparing to Install Exhaust Vent Piping ............................................................ 2-17
Exhaust Mu er Installation .............................................................................. 2-18
Air Intake & Exhaust Piping Requirements for the Pulse Boiler ........................ 2-19
Air Intake Supply and Exhaust Vent Installation ............................................... 2-20
Vertical Vent Flashing and Installation .............................................................. 2-21
Vertical Vent Termination .................................................................................. 2-21
Horizontal Installation Wall Penetrations ......................................................... 2-24
Wall Thimble Installation .................................................................................. 2-24
Horizontal Vent Termination ............................................................................. 2-25
After Installation/Prior to Start-Up .................................................................... 2-26
Installation Checkpoints ................................................................................... 2-28
Testing Ignition Safety Shut O ........................................................................ 2-28
Measure Gas Flow Rate ..................................................................................... 2-28
TO CORRECT INPUT ADJUST GAS PRESSURE REGULATOR ....................................................2 29
Rating the Boiler ................................................................................................ 2-29
To Check for High Gas Pressure .......................................................................... 2-29
For High Gas Pressure Installations Using Fisher Regulators ............................. 2-29
Before Leaving the Installation ......................................................................... 2-30
Questions? Call (315) 298-5121, or visit us online at www.fulton.com
1-1
Before Start Up ..................................................................................................... 3-2
Start Up ................................................................................................................ 3-2
LINKAGE ADJUSTMENT FOR PULSE MODULATED BOILERS.......................................................3 3
IF THE BOILER DOESN'T START ..................................................................................................3 5
2-1
Sequence of Operation for Modulated Pulse Hydronic Boilers ............................ 3-6
General Operation of the Boiler ........................................................................... 3-6
Programming Instructions for the SOLA Control ................................................. 3-6
CHANGING/TESTING SOLA HIGH LIMIT SETPOINT ..................................................................3 10
VERIFYING CHANGES TO HIGH LIMIT SETPOINT .....................................................................3 10
ACCESSING LOCKOUT HISTORY AND CLEARING LOCKOUTS .....................................................3 11
PROCEDURE FOR REMOTE SETPOINT USING A 4 20MA SIGNAL SINGLE BOILER ................3 13
PROCEDURE FOR LEAD/LAG WITH OUTDOOR RESET WITH MULTIPLE BOILERS ....................3 14
SINGLE BOILER OUTDOOR RESET PROGRAMMING ..................................................................3 18
Third Party SOLA Control .................................................................................... 3-21
LEAD/LAG OUTDOOR RESET CONFIGURATION USING COMMUNICATION PORT 2 ..................3 21
STAND ALONE BOILERS CONTROLLED BY A THIRD PARTY CONTROL ......................................3 21
GATEWAYS .................................................................................................................................3 21
General ................................................................................................................. 4-2
Daily Maintenance and Inspection Schedule ...................................................... 4-2
Monthly Maintenance and Inspection Schedule ................................................. 4-2
Annual Maintenance and Inspection Schedule ................................................... 4-3
After All Repairs and Maintenance ...................................................................... 4-4
Troubleshooting ................................................................................................... 4-5
Reviewing Diagnostics on SOLA Control .............................................................. 4-6
TAKING SCREEN SHOTS................................................................................................................4 7
with Carbon Steel Exhaust Pipes .......................................................................... 5-2
with Duplex Stainless Steel Exhaust Pipes ........................................................... 5-3
Parts ..................................................................................................................... 5-4
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