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FULTON PHW 1000 Manuals
Manuals and User Guides for FULTON PHW 1000. We have
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FULTON PHW 1000 manuals available for free PDF download: Installation, Operation And Maintenance Manual, Installation And Operation Manual
FULTON PHW 1000 Installation And Operation Manual (84 pages)
Gas Pulse Combustion Hydronic Heating Boiler
Brand:
FULTON
| Category:
Boiler
| Size: 4.66 MB
Table of Contents
Operation Manual
1
Table of Contents
3
Introduction
5
Operation
5
Overview
6
Warnings & Cautions
6
Disclaimers and Local Codes
6
Installation
7
Product Overview
8
Review Shipment Contents
8
Placement & Rigging
9
Boiler Dimensions and Operating Requirements
10
Clearances and Serviceability
11
Install Isolation Mounts
11
How to Install Elastomer Cube Isolation Mounts
11
How to Install Spring Isolation Mounts
12
How to Install Seismic Spring Isolation Mounts
13
Install Boiler Trim
14
Water Chemistry Requirements
14
Install Water Piping
15
Install Condensate Drain
17
Install Condensate Drain Piping
18
Install Ph Neutralization Kit
18
Fulton Ph Neutralizing Kit Without Pump
19
Field Connections for Condensate Drain to Ph Neutralization Tank
19
Install Gas Piping
20
Install Field Wiring
20
Air Intake Supply Piping Installation Preparation
21
Cementing Joints
22
Install Intake Mu er
23
Preparing to Install Exhaust Vent Piping
23
Exhaust Muffl er Installation
24
Air Intake & Exhaust Piping Requirements for the Pulse Boiler
25
Air Intake Supply and Exhaust Vent Installation
26
Vertical Vent Flashing and Installation
27
Vertical Vent Termination
27
Horizontal Installation Wall Penetrations
30
Wall Thimble Installation
30
Horizontal Vent Termination
31
After Installation/Prior to Start-Up
32
Installation Checkpoints
34
Testing Ignition Safety Shut O
34
Measure Gas Flow Rate
34
To Correct Input Adjust Gas Pressure Regulator
35
Rating the Boiler
35
To Check for High Gas Pressure
35
For High Gas Pressure Installations Using Fisher Regulators
35
Before Leaving the Installation
36
Before Start up
38
Start up
38
Linkage Adjustment for Pulse Modulated Boilers
39
If the Boiler Doesn't Start
41
Sequence of Operation for Modulated Pulse Hydronic Boilers
42
General Operation of the Boiler
42
Programming Instructions for the SOLA Control
42
Changing/Testing Sola High Limit Setpoint
46
Verifying Changes to High Limit Setpoint
46
Accessing Lockout History and Clearing Lockouts
47
Procedure for Remote Firing Rate Using a 4 20Ma Signal Single Boiler
48
Procedure for Lead/Lag with Outdoor Reset with Multiple Boilers
50
Single Boiler Outdoor Reset Programming
54
Third Party SOLA Control
57
Lead/Lag Outdoor Reset Configuration Using Communication Port 2
57
Stand Alone Boilers Controlled by a Third Party Control
57
Gateways
57
Maintenance
61
General
62
Daily Maintenance and Inspection Schedule
62
Monthly Maintenance and Inspection Schedule
62
Annual Maintenance and Inspection Schedule
63
After All Repairs and Maintenance
64
Troubleshooting
65
Reviewing Diagnostics on SOLA Control
66
Taking Screen Shots
67
Warranty & Parts
69
Standard Warranty for Fulton Pulse Boilers
70
With Carbon Steel Exhaust Pipes
70
Standard Warranty for Fulton Pulse Boilers
71
With Duplex Stainless Steel Exhaust Pipes
71
Parts
72
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Fulton PHW 1000 Installation, Operation And Maintenance Manual (94 pages)
Gas Pulse Combustion Hydronic Heating Boilers
Brand:
Fulton
| Category:
Boiler
| Size: 4.42 MB
Table of Contents
Table of Contents
3
Section 1 - Safety Warnings & Precautions
9
For Your Safety
10
Section 2 - Installation
19
1 General Specifications
19
2 Introduction
19
5 Accessories
21
6 Locating the Boiler
21
7 Installing Elastomer Cube Isolation Mounts
21
8 Installing Spring Isolation Mounts
22
9 Installing Seismic Spring Isolation
23
10 Installing Boiler Trim
24
11 Installing Water Piping
25
12 Condensate Drain Kit
27
13 Installing Condensate Drain Piping
28
14 Installing Gas Piping
29
15 Installing Field Wiring
31
16 Sequence of Operation
32
17 Air Intake Supply Piping Installation 9. Preparation
36
18 Intake Muffler Installation
38
19 Exhaust Vent Piping Installation Preparation
39
20 Exhaust Muffler Installation
40
21 Air Intake & Exhaust Piping Requirements for the Pulse Boiler
40
22 Air Intake Supply and Exhaust Vent Installation
41
23 Vertical Vent Flashing and Installation
44
24 Vertical Vent Termination
44
25 Horizontal Installation Wall Penetrations
45
26 Wall Thimble Installation
46
27 Horizontal Vent Termination
46
28 After Installation/Prior to Start-Up
47
29 Installation Checkpoints
49
Testing Ignition Safety Shut off
50
Measure Gas Flow Rate
50
To Correct Input
51
33 Rating the Boiler
51
34 To Check for High Gas Pressure
51
For High Gas Pressure Installations
52
Before Leaving the Installation
52
Section 3 - Operation
55
If the Boiler Doesn't Start
58
Sequence of Operation
58
Sequence of Operation for Modulated
61
Programming Instructions for Yokogawa
61
Worksheets
62
Operating Parameters
64
Advanced Programming Features
65
Siemens RWF40 Control
65
Linkage Adjustment for Pulse Modulated Boilers
67
Before each Heating Season
73
Troubleshooting
75
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