Lexmark MX81 series Service Manual
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Lexmark MX81x & MX71x MFP
Machine Type 7463-03x, -23x, -43x, -63x,
-83x, -x96
Service Manual
Start diagnostics
Maintenance
Safety and notices
Trademarks
Index

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Table of Contents
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Summary of Contents for Lexmark MX81 series

  • Page 1 Lexmark MX81x & MX71x MFP Machine Type 7463-03x, -23x, -43x, -63x, -83x, -x96 Service Manual • Start diagnostics • Maintenance • Safety and notices • Trademarks • Index...
  • Page 2 October 18, 2012 www.lexmark.com...
  • Page 4: Product Information

    October 18, 2012 The following paragraph does not apply to any country where such provisions are inconsistent with local law: LEXMARK INTERNATIONAL, INC., PROVIDES THIS PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
  • Page 5: Table Of Contents

    7463 Table of contents Product information..................2 Edition notice....................2 Notices and safety information..............21 Laser notices............................21 Safety...............................24 Preface.......................27 Service manual conventions........................27 General information...................29 Paper guidelines............................29 Paper characteristics............................Selecting paper ..............................Selecting preprinted forms and letterhead ...................... Using recycled paper and other office papers ....................Storing paper ..............................
  • Page 6 7463 Streaked vertical lines appear on prints....................... Toner specks appear on prints ........................Vertical voids appear on prints ........................Toner fog or background shading appears on prints ................... Toner rubs off............................... Paper jams...............................51 Understanding jam numbers and locations...................... 200–201 paper jams ............................Sensor (input) static jam service check......................
  • Page 7 7463 43y.xx paper jams ............................. 451 paper jams ..............................455–457 paper jams ............................User attendance messages (0-99.99)......................97 User attendance messages (0‑99.99) ....................... Toner level sensing error check ........................Toner cartridge smart chip error service check ....................Imaging unit smart chip service check......................Fuser unit smart chip service check........................
  • Page 8 7463 Flatbed scanner and ADF communications failure service check ..............Flatbed scanner home position error service check ..................ADF elevator tray home position error service check..................ADF elevator tray motor stalled error service check ..................ADF elevator tray motor time-out error service check................... Flatbed scanner CCD initialization error service check ...................
  • Page 9 7463 ADF not responding service check........................Option tray symptoms ............................ 250/550-sheet media type error service check ....................250/550-sheet tray undetected service check ....................HCIT incorrect media error service check....................... HCIT media type error service check ......................HCIT undetected service check........................HCIT media low undetected service check .....................
  • Page 10 7463 OUTPUT BIN TESTS ............................Feed Tests ..............................Feed To All Bins ............................Sensor Test ..............................Diverter Test............................... FINISHER TESTS ............................... Staple Test..............................Hole Punch Test............................Feed Test (finisher)............................. Finisher Sensor Test ........................... BASE SENSOR TEST............................DEVICE TESTS ..............................Quick Disk Test ............................Disk Test/Clean............................
  • Page 11 7463 Reset Roller Kit Counter..........................Reset Separator Roll and Pick Assembly Counter ................... USB Scan to Local............................Print Quality Pages............................Reports ................................Menu Settings Page............................ Event Log ..............................Size sensing..............................Panel Menus ..............................PPDS Emulation .............................. Download Emuls ............................. Safe Mode............................... Factory Defaults..............................
  • Page 12 7463 Service Engineer menu..........................261 Accessing the service engineer (SE) menu...................... Service engineer (SE) menu ..........................Repair information...................263 Removal precautions..........................263 Handling ESD‑sensitive parts .......................... Controller board/control panel replacement ....................eSF solutions backup ............................Ribbon cable connectors ..........................Zero Insertion Force (ZIF) connectors ......................Horizontal top contact connector ......................
  • Page 13 7463 Duplex exit diverter removal .......................... Front door removal............................Inner guide deflector removal ........................Laser printhead removal..........................Media aligner roller removal .......................... Media turn guide removal ..........................Media vertical guide removal ......................... MPF feeder lift plate removal......................... MPF pick roller removal..........................MPF tray removal ............................
  • Page 14 7463 Controller board access shield removal......................Fuser drive motor removal ..........................Main cooling fan removal ..........................Main drive motor removal..........................Media feeder removal ............................ PCBA housing removal............................ Sensor (control panel interlock) removal ....................... Sensor (pick roller position) removal......................Toner add motor removal..........................Base printer - right removals.........................385 Cartridge cooling fan removal ........................
  • Page 15 7463 ADF front cover removal ..........................ADF front side drive parts pack removal ....................ADF input tray removal ..........................ADF left hinge removal..........................ADF left lower cover removal........................ADF lift tray removal ..........................ADF pick roller cover removal ........................ADF pick roller removal ..........................ADF push button switch sensor removal....................
  • Page 16 7463 Sensor (pick roll position) removal ........................ Drawer assembly rear cover removal ......................Drawer assembly left cover removal ......................Drawer controller PCBA removal........................Drawer upper interface cable removal......................Drawer lower interface cable removal ......................Drawer media feeder removal ........................Drawer transport motor removal ........................Sensor (drawer pass through) removal ......................
  • Page 17 7463 Sensor (pick) removal ............................. High capacity input tray option removals (MX810, MX811, and MX812)..........554 HCIT and drawer assembly removal ....................... HCIT removal ..............................HCIT drawer assembly removal ........................HCIT separator roll assembly removal ......................HCIT media guide removal..........................HCIT front cover removal..........................HCIT pick arm assembly removal ........................
  • Page 18 7463 Mailbox option removals........................601 Mailbox assembly removal ..........................Mailbox top cover removal..........................Mailbox rear door removal ..........................Mailbox right cover removal........................... Mailbox spring with string removal ........................ Mailbox solenoid removal ..........................Mailbox left cover removal..........................Mailbox controller PCBA removal........................Sensor (mailbox divert motor) removal......................Mailbox lower interface cable removal ......................
  • Page 19 7463 Assembly 2: Covers (MX81x).........................655 Assembly 3: Paper path.........................659 Assembly 4: Fusers..........................661 Assembly 5: Electronics.........................663 Assembly 6: Drive motors........................667 Assembly 7: Frame..........................669 Assembly 8: Control panel (MX71x)......................671 Assembly 9: Control panel 10‑inch display (MX81x)................675 Assembly 10: Paper tray........................677 Assembly 11: ADF assembly........................679 Assembly 12: ADF covers........................681...
  • Page 20 7463 Acoustics...............................734 Environment............................734 Processor...............................735 Security reset jumper..........................735 Printer skew specifications........................736 Appendix B: Options and features............739 Available internal options........................739 Input options supported........................739 Output options supported........................739 Physical specifications (options)......................739 Appendix C: Theory of operation..............741 Models MX81x and MX71x paper path rollers and sensors..............742 Models MX81x and MX71x sensors......................743...
  • Page 21 7463 Drive..............................750 Main drive motor assembly ..........................Fuser drive motor assembly ........................... Toner add motor assembly..........................Redrive motor assembly ..........................Sensors..............................752 Electrical components and controller....................753 Sensor (control panel door interlock) ......................Sensor (rear door interlock)..........................Main cooling fan ............................. Cartridge cooling fan............................Duplex cooling fan ............................
  • Page 22 7463 Table of contents...
  • Page 23: Notices And Safety Information

    7463 Notices and safety information Laser notices Laser notice The printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, Chapter I, Subchapter J for Class I (1) laser products, and elsewhere is certified as a Class I laser product conforming to the requirements of IEC 60825-1. Class I laser products are not considered to be hazardous.
  • Page 24 7463 Aviso de láser Esta impresora se ha certificado en EE. UU. de conformidad con los requisitos de DHHS 21 CFR, capítulo I, subcapítulo J, para los productos láser de Clase I (1), y en otros países está certificada como un producto láser de Clase I de acuerdo con los requisitos de IEC 60825-1.
  • Page 25 7463 Luokan I lasertuotteita ei pidetä haitallisina. Tulostimen sisällä on luokan IIIb (3b) laser, joka on nimellisteholtaan 10 mW:n galliumarsenidilaser ja toimii 787–800 nanometrin aallonpituuksilla. Laserjärjestelmä ja tulostin ovat rakenteeltaan sellaisia, että käyttäjä ei joudu alttiiksi luokkaa 1 suuremmalle säteilylle normaalin käytön, ylläpidon tai huollon aikana.
  • Page 26: Safety

    7463 Class I 레이저 제품은 위험한 제품으로 간주되지 않습니다. 프린터에는 655-675 나노미터의 파장 영역에서 작동 하는 공칭 7 밀리와트 갈륨 비소 레이저인 클래스 IIIb(3b) 레이저가 내부에 포함되어 있습니다. 레이저 시스템 과 프린터는 정상적인 작동, 사용자 유지 관리 또는 사전 설명된 서비스 조건에는 사람에게 클래스 I 수준 이상 의...
  • Page 27 7463 ATTENTION : Ce symbole indique la présence d'une tension dangereuse dans la partie du produit sur laquelle vous travaillez. Débranchez le produit avant de commencer ou faites preuve de vigilance si l'exécution de la tâche exige que le produit reste sous tension. Norme di sicurezza •...
  • Page 28 7463 CUIDADO: Quando vir este símbolo, existe a possível presença de uma potencial tensão perigosa na zona do produto em que está a trabalhar. Antes de começar, desligue o produto da tomada eléctrica ou seja cuidadoso caso o produto tenha de estar ligado à corrente eléctrica para realizar a tarefa necessária. Informació...
  • Page 29: Preface

    7463 Preface This manual contains maintenance procedures for service personnel. It is divided into the following chapters: • General information contains a general description of the printer and the maintenance approach used to repair it. Special tools and test equipment, as well as general environmental and safety instructions, are discussed. •...
  • Page 30 7463...
  • Page 31: General Information

    • “Tools required for service” on page 33 The Lexmark MX71x and MX81x are network‑capable, multi‑function laser printers that print monochrome print jobs. The operator panel is touch‑sensitive and lets the user adjust the viewing angle. All information in this service manual pertains to all models unless explicitly noted.
  • Page 32: Selecting Paper

    7463 Weight The printer trays and multipurpose feeder can automatically feed paper weights between 60–176 g/m (16–47‑lb) grain long paper. The 2100‑sheet tray can automatically feed paper weights up to 60–135 g/m (16–36‑lb) grain long paper. Paper lighter than 60 g/m (16 lb) might not be stiff enough to feed properly, and may cause jams.
  • Page 33: Selecting Preprinted Forms And Letterhead

    Lexmark concerns itself with the responsible use of paper in general based on life cycle assessments of its products. To gain a better understanding of the impact of printers on the environment, the company commissioned a number of life cycle assessments and found that paper was identified as the primary contributor (up to 80%) of carbon emissions caused throughout the entire life of a device (from design to end-of-life).
  • Page 34: Storing Paper

    In addition, the company encourages purchasing paper from suppliers who demonstrate their commitment to sustainable forestry practices. Lexmark does not endorse specific suppliers, although a converter’s product list for special applications is maintained. However, the following paper choice guidelines will help alleviate the environmental impact of printing: Minimize paper consumption.
  • Page 35: Data Security Notice

    7463 Data security notice This printer contains various types of memory that are capable of storing device and network settings, information from embedded solutions, and user data: • Volatile memory—This device utilizes standard Random Access Memory (RAM) to temporarily buffer user data during simple print and copy jobs.
  • Page 36 7463...
  • Page 37: Diagnostic Information

    7463 Diagnostic information • “Troubleshooting overview” on page 35 • “Power‑on Reset (POR) sequence” on page 36 • “Using Safe Mode” on page 37 • “Fixing print quality issues” on page 37 • “Paper jams” on page 51 • “User attendance messages (0-99.99)” on page 97 •...
  • Page 38: Error Code Number Key

    7463 • Make sure the paper is the recommended paper for this printer. • Make a trial print with paper from a newly opened package, and check the result. Error code number key The following chart identifies the error code numbers that should be consistent across product lines. Range Description Go to page...
  • Page 39: Using Safe Mode

    7463 The exit rollers turn. The printer may begin calibration. Using Safe Mode Safe Mode lets the printer continue to operate in a special limited mode in which it attempts to continue offering as much functionality as possible despite known issues. See “Safe Mode print behavior”...
  • Page 40: Initial Print Quality Check

    7463 The symptoms described in this chapter might require replacement of one or more CRUs (Customer Replaceable Units) designated as supplies or maintenance items, which are the responsibility of the customer. With the customer's permission, you might need to install a developer (toner) cartridge. Initial print quality check Before troubleshooting specific print problems, complete the following initial print quality check: Print a menu settings page, and then check the life status of all supplies.
  • Page 41: Horizontal Voids Appear On Prints

    7463 Actions Step 1 Go to step 2. Replace the toner cartridge. Ensure the toner cartridge has sufficient toner. Does the cartridge have sufficient toner? Step 2 Go to step 3. Problem is solved. Remove any contamination from the CTLS contacts, located on the toner level/imaging unit high voltage contact.
  • Page 42: Print Irregularities

    7463 Action Step 1 Go to step 2. The problem is solved. Check the media condition, and load new dry, and recommended media. Re‑print the defective image. Does the problem remain? Step 2 Go to step 3. Remove debris or contamination.
  • Page 43: Printer Is Printing Blank Pages

    7463 Action Step 2 Go to step 3. The problem is solved. Check the media condition and load new dry, recommended media. Re‑print the defective image. Does the problem remain? Step 3 Go to step 4. Replace the print cartridge. Check the toner level.
  • Page 44: Printer Is Printing Solid Black Pages

    7463 Actions Step 1 Replace the toner Go to step 2. cartridge. Check the toner cartridge level. Is the toner level low? Step 2 Go to step 3. Replace the imaging unit. Check the imaging unit for wear or damage. Is it free of wear or damage? Step 3 Go to step 4.
  • Page 45: Shadow Images Appear On Prints

    7463 Actions Step 1 Go to step 2. Replace the imaging unit. Check the imaging unit for damage. Is it free of damage? Step 2 Go to step 3. Problem is solved. Remove any contamination from the imaging unit contacts. Does the problem remain? Step 3 Replace the HVPS.
  • Page 46: Skewed Print

    7463 Actions Step 5 Replace the LVPS. See Problem solved. “LVPS removal” on Reseat the connections on the LVPS. page 389. Does the problem remain? Skewed print Actions Step 1 Go to step 2. The problem is solved. Perform a print test: Diagnostics menu >...
  • Page 47: Streaked Horizontal Lines Appear On Prints

    7463 Actions Step 6 Contact the next level Problem solved. of support. Perform the media skew adjustment. See “Media aligner roller adjustment” on page 279. Does the problem remain? Step 7 Problem solved. Replace the printer. Make sure the input roller/deskew assembly is free of debris. Check for wear or damage.
  • Page 48 7463 Actions Step 4 Go to step 5. The problem is solved. Make sure the imaging unit or toner cartridge is not damaged. Remove the print or toner cartridge. Warning—Potential Damage: Be careful not to touch the photoconductor drum or imaging unit. Doing so may affect the print quality of future print jobs.
  • Page 49: Streaked Vertical Lines Appear On Prints

    7463 Actions Step 11 Contact your next level The problem is solved. of support. Perform a print test. Does the problem remain? Streaked vertical lines appear on prints Actions Step 1 Go to step 2. Replace the transfer roll. Check the transfer roll for contamination or excessive wear. Is it free of contamination or wear? Step 2 Replace the fuser.
  • Page 50: Vertical Voids Appear On Prints

    7463 Actions Step 3 Go to step 4. Replace the transfer roll. Check the transfer roll for contamination or excessive wear. Is it free of contamination or wear? Step 4 Go to step 5. Replace the fuser. Remove the fuser and check for damage or debris on the rollers and belts. Is it free of damage and debris? Step 5 Replace the LSU.
  • Page 51: Toner Fog Or Background Shading Appears On Prints

    7463 Action Step 5 Go to step 6. Replace the transfer roller. See “Transfer Check the transfer roller for contamination and wear. roller removal” on page 336. Is the above component free of excess wear and contamination? Step 6 Go to step 7. Replace the laser printhead removal.
  • Page 52: Toner Rubs Off

    7463 Actions Step 3 The problem is solved. Go to step 4. Replace the imaging unit or toner cartridge. Does this solve the problem? Step 4 The problem is solved. Go to step 5. Replace the fuser. Does this solve the problem? Step 5 The problem is solved.
  • Page 53: Paper Jams

    7463 Paper jams • “Understanding jam numbers and locations” on page 52 • “200–201 paper jams” on page 53 • “Sensor (input) static jam service check” on page 58 • “Sensor (input) early arriving jam service check” on page 58 •...
  • Page 54: Understanding Jam Numbers And Locations

    7463 • “41y.xx paper jams” on page 91 • “43y.xx paper jams” on page 92 • “451 paper jams” on page 93 • “455–457 paper jams” on page 94 Understanding jam numbers and locations When a jam occurs, a message indicating the jam location appears on the display. Open doors and covers, and remove trays to access jam locations.
  • Page 55: 200-201 Paper Jams

    7463 Area # Jam location Printer message Go to this section Upper rear door “202 paper jams” on page Upper door and rear duplex area 231–234 “230 paper jams” on page 73 Mailbox 41y.xx “41y.xx paper jams” on page Staple finisher rear door “451 paper jams”...
  • Page 56 7463 Lift the green handle, and then pull the imaging unit out of the printer. Place the imaging unit aside on a flat, smooth surface. Warning—Potential Damage: Do not expose the imaging unit to direct light for more than 10 minutes. Extended exposure to light may cause print quality problems.
  • Page 57 7463 Install the imaging unit. Note: Use the arrows on the side of the printer as a guide. Insert the cartridge into the printer, and then push the green handle back into place. Notes: • Align the arrows on the guides of the toner cartridge with the arrows in the printer. •...
  • Page 58 7463 Close the multipurpose feeder door and the front cover. To clear the message and continue printing, select Next > > Clear the jam, press OK > 200‑201 paper jams Error code Description Action 200.01 Media remains on the sensor (input) during “Sensor (input) static jam service check”...
  • Page 59 7463 Error code Description Action 200.13 The page at the sensor (input) is not the next “Sensor (input) miscellaneous jam 1 service check” on page to be imaged. page 200.14 Proper main motor feedback to start laser “Main drive motor control jam service check” on page servo was not received.
  • Page 60: Sensor (Input) Static Jam Service Check

    7463 Sensor (input) static jam service check Action Step 1 Go to step 2. Remove any pre- staged or jammed Check the media path for partially fed or jammed media. media. Is the media path free from partially fed or jammed media? Step 2 Go to step...
  • Page 61: Sensor (Input) Never- Or Late-Arriving Jam Service Check

    7463 Action Step 4 Go to step 5. Replace the MPF feeder lift plate. See Check the MPF feeder lift plate assembly for damage. “MPF feeder lift plate removal” on page Is the above component free from damage? 322. Step 5 Go to step 6.
  • Page 62 7463 Action Step 3 Replace the damaged Go to step 4. media. Check the media condition in all media trays. Is any of the media in any of the media trays crumpled or damaged? Step 4 Go to step 5. Go to step Check media origination.
  • Page 63: Sensor (Input) Late-Leaving Or Did-Not-Clear Jam Service Check

    7463 Action Step 12 Go to step 13. Replace the main drive motor. See “Main drive Perform a print test, and check the main motor assembly. motor removal” on page 377. Is the media properly transported and able to reach the sensor (input)? Step 13 Contact the next Problem solved.
  • Page 64: Main Drive Motor Control Jam Service Check

    7463 Action Step 8 Go to step 9. Remove obstructions. Check the aligner assembly for obstructions. Is the above component free from obstructions? Step 9 Go to step Go to step 10. Check the sensor (input) for proper operation. Enter the diagnostic mode. Select Base sensor test.
  • Page 65: Printhead Motor Control Jam Service Check

    7463 Printhead motor control jam service check Action Step 1 Go to step 2. Reseat the connections. Ensure the cables for sockets “MIR MTR” and “VIDEO” on the controller card are properly connected and not damaged. Go to step 2. Are the cables connected and undamaged? Step 2 Replace the printhead.
  • Page 66: Sensor (Input) Miscellaneous Jam 2 Service Check

    7463 Action Step 2 Replace the sensor Reseat the connection. (pass through). See Check the above sensor for proper connection. “Sensor (drawer pass through) removal ” on Is the above sensor connected properly? page 510. Step 3 Replace the input Problem solved.
  • Page 67: 202 Paper Jams

    7463 Action Step 3 Contact the next level Problem solved. of technical support. Reset the machine. Does the error continue? 202 paper jams CAUTION—HOT SURFACE: The inside of the printer might be hot. To reduce the risk of injury from a hot component, allow the surface to cool before touching.
  • Page 68 7463 Close the rear door. To clear the message and continue printing, select Next > > Clear the jam, press OK > 200.xx paper jams Error code Description Action 202.01 Media remains on the sensor (narrow media) “Sensor (narrow media) static jam service check” on during the warm‑up sequence (MS71x) page 202.01...
  • Page 69: Sensor (Fuser Exit) Static Jam Service Check

    7463 Error code Description Action 202.45 Media remains on the sensor (fuser exit) “Sensor (fuser exit) static jam service check” on page during the warm‑up sequence 202.49 Fuser info chip error “Fuser ID chip control jam service check” on page Sensor (fuser exit) static jam service check Action Step 1...
  • Page 70: Sensor (Fuser Exit) Late-Arriving Jam Service Check

    7463 Action Step 4 Replace the fuser. See Reseat the connection. “Fuser removal” on Check the above sensor for proper connection. page 340. Is the above sensor connected properly? Step 5 Go to step 6. Replace the upper redrive. See “Upper Check the upper redrive for damage.
  • Page 71: Sensor (Narrow Media) Late Arriving Jam Service Check

    7463 Action Step 5 Go to step 6. Replace the transfer roller. See “Transfer Check the transfer roller for damage. roller removal” on page 336. Is the above component free from damage? Step 6 Go to step 7. Replace the media aligner roller.
  • Page 72: Sensor (Narrow Media) Static Jam Service Check

    7463 Action Step 5 Go to step Go to step 6. Check the sensor (narrow media) for proper operation. Enter the diagnostic mode. Select Base sensor test. Observe the line item input. Does the display on the operator panel change every time the sensing area of the above sensor is interrupted or blocked? Step 6 Replace the fuser.
  • Page 73: Sensor (Fuser Exit) Miscellaneous Jam Service Check

    7463 Action Step 3 Replace the fuser. See Reseat the connection. “Fuser removal” on Check the above sensor for proper connection. Go to step 4. page 340. Go to step 4. Is the above sensor connected properly? Step 4 Contact the next Problem solved.
  • Page 74: 203 Paper Jams

    7463 Action Step 3 Go to step 4. Reseat the connection. Ensure the cable for socket "J27" on the controller board is properly connected. Is the above connection properly connected? Step 4 Go to step 5. Reseat the connections. Ensure the LVPS connections are properly connected. Are the above connections properly connected? Step 5 Replace the LVPS.
  • Page 75: Upper Redrive Motor Control Jam Service Check

    7463 Upper redrive motor control jam service check Action Step 1 Go to step 2. Remove media jams. Ensure the upper redrive area is free of media jams. Go to step 2. Is the upper redrive area free from media jams? Step 2 Go to step 3.
  • Page 76 7463 Pull down the rear door. Firmly grasp the jammed paper on each side, and then gently pull it out. Note: Make sure all paper fragments are removed. Close the rear door. Diagnostic information...
  • Page 77 7463 Push the back of the standard tray. Press down the rear duplex flap, then firmly grasp the jammed paper, and then gently pull the paper out. Note: Make sure all paper fragments are removed. Insert the standard tray. To clear the message and continue printing, select Next > >...
  • Page 78: Sensor (Duplex Path) Static Jam Service Check

    7463 230 paper jams Error code Description Action 230.01 Media remains on the sensor (duplex path) “Sensor (duplex path) static jam service check” on during the warm up sequence page 230.02 The media reached the sensor (duplex path) “Sensor (duplex path) early arriving jam service check” on sooner than the specified time page 230.03...
  • Page 79: Sensor (Duplex Path) Early Arriving Jam Service Check

    7463 Action Step 3 Replace the sensor Reseat the connection. (duplex path). See Check the above sensor for proper connection. Go to step 4. “Sensor (duplex path) removal” on page Is the above sensor connected properly? 364. Go to step 4. Step 4 Contact the next level Problem solved.
  • Page 80: Sensor (Duplex Path) Never- Or Late-Arriving Jam Service Check

    7463 Sensor (duplex path) never‑ or late‑arriving jam service check Action Step 1 Go to step 2. Remove any jammed media or obstructions. Check the fuser access door area for media jams and obstructions. Is the fuser access door area free from jammed media and obstructions? Step 2 Go to step 3.
  • Page 81: Sensor (Duplex Path) Late Leaving Jam Service Check

    7463 Sensor (duplex path) late leaving jam service check Action Step 1 Go to step 2. Remove media jams and obstructions. Check the duplex path for media jams and obstructions. Is the duplex path free from media jams and obstructions? Step 2 Go to step 3.
  • Page 82: Duplex Control Jam Service Check

    7463 Duplex control jam service check Action Step 1 Go to step 2. Remove media jams and obstructions. Check the duplex path for media jams and obstructions. Is the duplex path free from media jams and obstructions? Step 2 Go to step 3. Reseat the connection.
  • Page 83: Sensor (Input) Never-Arriving Jam (Exiting Duplex) Service Check

    7463 Sensor (input) never-arriving jam (exiting duplex) service check Action Step 1 Go to step 2. Remove media jams and obstructions. Check the duplex path for media jams and obstructions. Is the duplex path free from media jams and obstructions? Step 2 Go to step 4.
  • Page 84: 24X Paper Jams

    7463 Push down the front duplex flap, then firmly grasp the jammed paper, and then gently pull the paper to the right and out of the printer. Note: Make sure all paper fragments are removed. Insert the tray. To clear the message and continue printing, select Next > >...
  • Page 85 7463 Firmly grasp the jammed paper on each side, and then gently pull it out. Note: Make sure all paper fragments are removed. Insert the tray. To clear the message and continue printing, select Next > > Clear the jam, press OK > 24x paper jams Error code Description Action...
  • Page 86: Media Feeder Motor Control Service Check

    7463 Error code Description Action 241.29 Media feeder motor did not turn off when “Media feeder motor tray lift error service check” on lifting the tray page 241.32 Media tray not ready “Media tray 1, tray pulled jam” on page 241.33 The media tray was pulled during the media “Media tray 1, tray pulled jam”...
  • Page 87: Media Tray 1, Tray Pulled Jam

    7463 Action Step 5 Go to step 6. Reseat the connection. Ensure the cable for socket “INDEX / PAP OUT/ PICK MTR” on the controller board is properly connected. Is the above connection properly connected? Step 6 Replace the media Problem solved.
  • Page 88: Media Feeder Motor Tray Lift Error Service Check

    7463 Media feeder motor tray lift error service check Action Step 1 Go to step 2. Remove and reinstall the pick roller. See Ensure the pick roller is properly installed. “Pick roller assembly removal” on page Is the pick roller properly installed? 363.
  • Page 89: 250 Paper Jams

    7463 Action Step 5 Go to step 6. Remove obstructions. Check the aligner assembly for obstructions. Is the above component free from obstructions? Step 6 Go to step 8. Go to step 7. Check the sensor (input) for proper operation. Enter the diagnostic mode.
  • Page 90 7463 Flex the sheets back and forth to loosen them, and then fan them. Do not fold or crease the paper. Straighten the edges on a level surface. Reload paper into the multipurpose feeder. Slide the paper guide until it lightly rests against the edge of the paper. To clear the message and continue printing, select Next >...
  • Page 91: Sensor (Input) Never-Arriving Jam From Mpf Media Tray Service Check

    7463 Error code Description Action 250.10 The media is late reaching the sensor (input) “Sensor (input) never-arriving jam from MPF media tray within the specified time from the MPF media service check” on page tray 250.13 The media is late reaching the sensor (input) “Sensor (input) never-arriving jam from MPF media tray within the specified time from the MPF media service check”...
  • Page 92 7463 Action Step 6 Go to step 7. Remove obstructions. Check the aligner assembly for obstructions. Is the above component free from obstructions? Step 7 Go to step 9. Go to step 8. Check the sensor (input) for proper operation: Enter the diagnostic mode Select Base sensor test.
  • Page 93: 41Y.xx Paper Jams

    7463 41y.xx paper jams Open the rear output expander door. Firmly grasp the jammed paper on each side, and then gently pull it out. Note: Make sure all paper fragments are removed. Close the rear output expander door. To clear the message and continue printing, select Next > >...
  • Page 94: 43Y.xx Paper Jams

    7463 43y.xx paper jams Open the rear mailbox door. Firmly grasp the jammed paper on each side, and then gently pull it out. Note: Make sure all paper fragments are removed. Close the rear mailbox door. Diagnostic information...
  • Page 95: 451 Paper Jams

    7463 If the jam is in the mailbox bin, then firmly grasp the jammed paper, and then gently pull it out. Note: Make sure all paper fragments are removed. To clear the message and continue printing, select Next > > Clear the jam, press OK > 451 paper jams Open the rear staple finisher door.
  • Page 96: 455-457 Paper Jams

    7463 Close the staple finisher door. To clear the message and continue printing, select Next > > Clear the jam, press OK > 455–457 paper jams From the stapler bin, firmly grasp the jammed paper on each side, and then gently pull it out. Note: Make sure all paper fragments are removed.
  • Page 97 7463 Open the stapler door. Pull down the latch of the staple cartridge holder, and then pull the holder out of the printer. Use the metal tab to lift the staple guard, and then remove any loose staples. Diagnostic information...
  • Page 98 7463 Press down the staple guard until it clicks into place. Slide the staples toward the metal bracket. Note: If the staples are at the rear of the cartridge, then shake the cartridge downward to bring the staples near the metal bracket. Diagnostic information...
  • Page 99: User Attendance Messages (0-99.99)

    7463 Warning—Potential Damage: Do not tap the cartridge on a hard surface. This could damage the cartridge. Push the cartridge holder firmly back into the stapler unit until the cartridge holder clicks into place. Close the stapler door. To clear the message and continue printing, select Next > >...
  • Page 100 7463 Error Description Action code 31.25 Toner level sensing calibration capacitor reading too low “Toner level sensing error check” on page 102. 31.40 Toner cartridge smart chip error “Toner cartridge smart chip error service check” on page 102. 31.41 Toner cartridge I2C packet time-out “Toner cartridge smart chip error service check”...
  • Page 101 7463 Error Description Action code 32.12 Fuser smart chip compatibility error Replace the fuser. See “Fuser removal” on page 340. 33.xx Non‑license return program (NLRP) supply installers Replace non‑licensed supply with properly licensed supply. 34.xx Media size mismatch—the printer detects the media as too Do the following: short or too narrow •...
  • Page 102 7463 Error Description Action code 42.xy Printer/cartridge mismatch Install a toner cartridge that matches the region number of the printer. The .xy error code value represents the required region number, where x indicates the printer’s region number and y for the cartridge’s region number: •...
  • Page 103 7463 Error Description Action code Network error—communication failure between the controller Try one or more of the following: board and the network port • From the printer control panel, press Continue to confirm. • Unplug the router, then wait for 30 seconds, and then plug it back again.
  • Page 104: Toner Level Sensing Error Check

    7463 Toner level sensing error check Action Step 1 Go to step 2. Reinstall the toner cartridge properly. Ensure that the toner cartridge is installed properly. Is the toner cartridge properly installed? Step 2 Go to step 3. Problem resolved. Remove the existing toner cartridge and install a different cartridge.
  • Page 105: Imaging Unit Smart Chip Service Check

    7463 Action Step 4 Go to step 5. Reseat the connection or replace the cable. Ensure the toner cartridge smart chip contact with cable is free from damage. Go to step 5. Is the toner cartridge smart chip contact with cable free from damage? Step 5 Replace the controller Problem resolved.
  • Page 106: Fuser Unit Smart Chip Service Check

    7463 Fuser unit smart chip service check Action Step 1 Go to step 2. Reinstall the fuser properly. Ensure that the fuser is installed properly. Is the fuser properly installed? Step 2 Go to step 3. Problem resolved. Remove the fuser and install a different fuser. Does the error remain? Step 3 Go to step 4.
  • Page 107: Printer Hardware Error Messages(100-199.99)

    7463 Printer hardware error messages(100‑199.99) User attendance messages Error code Description Action 111.30 Printhead ID error “Printhead ID service check” on page 109. 111.31 Printhead no first HSYNC error “Printhead service check” on page 109. 111.32 Printhead loss of HSYNC error “Printhead service check”...
  • Page 108 7463 Error code Description Action 121.25 After line voltage detection, control did not If the problem remains, replace the controller board. See roll over to steady state control in time “Controller board removal” on page 372. 121.26 Fuser failed to reach temperature during “Fuser service check”...
  • Page 109 7463 Error code Description Action 140.10 Main drive motor halls not detected “Main drive motor service check” on page 112. 140.20 Main drive motor took too long to stop “Main drive motor service check” on page 112. 140.30 Main drive motor unable To lock (before “Main drive motor service check”...
  • Page 110 7463 Error code Description Action 173.04 LVPS cooling fan under speed or stalled “LVPS cooling fan service check” on page 115. during speed adjustment state 173.05 LVPS cooling fan over speed during speed “LVPS cooling fan service check” on page 115.
  • Page 111: Printhead Id Service Check

    7463 Printhead ID service check Action Step 1 Go to step 2. Install the correct laser printhead. Ensure the correct laser printhead is installed. Go to step 2. Is the proper laser printhead installed? Step 2 Go to step 3. Reseat the connections.
  • Page 112: Fuser Drive Motor Service Check

    7463 Fuser drive motor service check Action Step 1 Go to step 2. Reseat the connections. Ensure the cable for socket “J24” on the controller board is properly connected. Go to step 2. Is the above connection properly connected? Step 2 Replace the fuser drive Problem resolved.
  • Page 113: Lvps Service Check

    7463 Action Step 6 Replace the controller Problem resolved. board. See “Controller Reset the machine. board removal” on page 372. Does the error remain? LVPS service check Action Step 1 Replace the LVPS. See Problem resolved. “LVPS removal” on Reset the machine. page 389.
  • Page 114: Main Drive Motor Service Check

    7463 Main drive motor service check Action Step 1 Go to step 2. Reseat the connections. Ensure the cable for socket “TRANSPORT MTR” on the controller board is properly connected. Go to step 2. Is the above connection properly connected? Step 2 Replace the main drive Problem resolved.
  • Page 115: Redrive Motor Service Check

    7463 Redrive motor service check Action Step 1 Go to step 2. Reseat the connection. Ensure the cable for socket "REDRIVE” on the controller board is properly connected. Is the above connection properly connected? Step 2 Replace the upper Problem resolved. redrive.
  • Page 116: Toner Add Motor Service Check

    7463 Toner add motor service check Action Step 1 Go to step 2. Reseat the connection. Ensure the cable for socket "TONER AUG MTR” on the controller board is properly connected. Is the above connection properly connected? Step 2 Replace the duplex Problem resolved.
  • Page 117: Cartridge Cooling Fan Service Check

    7463 Cartridge cooling fan service check Action Step 1 Go to step 2. Reseat the connection. Ensure the cable for socket "HVPS” on the controller board is properly connected. Is the above connection properly connected? Step 2 Replace the cartridge Problem resolved.
  • Page 118: Hvps Cooling Fan Service Check

    7463 HVPS cooling fan service check Action Step 1 Go to step 2. Reseat the connection. Ensure the HVPS cooling fan cable is properly connected. Is the above connection properly connected? Step 2 Replace the HVPS fan Problem resolved. with cable. Reset the machine.
  • Page 119: Adf And Scanner Errors

    7463 ADF and scanner errors ADF and scanner error messages (280‑295.20) User attendance messages Error code Description Action 282.01 Media remains on the sensor (ADF pick) “Sensor (ADF pick) static jam” on page 118. during the warm-up sequence or at POR. 282.03 Media does not reach or is late arriving at “Sensor (ADF pick) never arriving or late arriving jam...
  • Page 120: Adf Cover Open Jam

    7463 Error code Description Action 295.20 Sensor (multifeed detect) detected more “Sensor (multifeed detect) detected multiple sheets than one page in the path at a time. service check” on page 132. ADF cover open jam Action Step 1 Go to step 2. Problem solved.
  • Page 121: Sensor (Adf Pick) Never Arriving Or Late Arriving Jam Service Check

    7463 Action Step 5 Contact the next Problem solved. highest level of Perform a print test using the ADF. support. Does the problem remain? Sensor (ADF pick) never arriving or late arriving jam service check Action Step 1 Go to step 2. Remove damaged original document and Check the original document condition.
  • Page 122: Sensor (Adf Pick) Late Leaving Or Not Cleared Jam Service Check

    7463 Action Step 7 Replace the sensor Replace the connection (ADF pick). Go to Check the sensor (ADF pick) for proper connection. “Sensor (ADF pick) removal” on page Is the above component properly connected? 474. Step 8 Go to step 10. Go to step 9.
  • Page 123 7463 Action Step 4 Go to step Go to step 5. Check the sensor (ADF pick) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch SCANNER TESTS. 3. Touch Sensor Tests. 4. Observe the line “sensor (ADF pick)”. Does the display on the operator panel change every time the sensing area of the above sensor is interrupted or blocked? Step 5 Replace the sensor...
  • Page 124: Sensor (Adf 1St Scan) Static Jam Service Check

    7463 Sensor (ADF 1st scan) static jam service check Action Step 1 Go to step 2. Replace the media, or change the media size Check the media size setup and tray guides for the ADF. setup. Does the media size, in use, match the size set for the ADF? Step 2 Go to step...
  • Page 125 7463 Action Step 3 Go to step Go to step 4. Check the sensor (ADF 1st scan) for proper operation. Enter the Diagnostics Menu. Touch SCANNER TESTS. Touch Sensor Tests. Observe the line “sensor (ADF 1st scan).” Does the display on the operator panel change every time the sensing area of the above sensor is interrupted or blocked? Step 4 Replace the sensor...
  • Page 126: Sensor (Adf 1St Scan) Late Leaving Or Not Cleared Jam

    7463 Action Step 9 Replace the ADF Problem solved. controller PCBA. Place an undamaged document in the ADF, and perform a ADF test. Does the error remain? Step 10 Contact the next Problem solved. highest level of Perform a print test using the ADF. support.
  • Page 127: Sensor (Adf 2Nd Scan) Static Jam

    7463 Action Step 5 Replace the ADF rear Replace the connection side drive parts pack. Check the ADF transport motor for proper connection. Go to “ADF rear side drive parts pack Is the above component properly connected? removal” on page 456.
  • Page 128: Sensor (Adf 2Nd Scan) Never Arriving Or Late Arriving Jam Service Check

    7463 Sensor (ADF 2nd scan) never arriving or late arriving jam service check Action Step 1 Go to step 2. Remove damaged original document and Check the original document condition. replace with a new undamaged original Is the original document free of paper clips and staples as well as damage document.
  • Page 129: Sensor (Adf 2Nd Scan) Late Leaving Or Not Cleared Jam Service Check

    7463 Action Step 7 Replace the ADF Problem solved. controller PCBA. Place an undamaged document in the ADF, and perform a ADF test. Does the error remain? Step 8 Contact next highest Problem solved. level of tech support. Perform a print test using the ADF. Does the problem remain? Sensor (ADF 2nd scan) late leaving or not cleared jam service check Action...
  • Page 130: Sensor (Adf Media Exit) Static Jam Service Check

    7463 Action Step 5 Go to step Go to step 6. Check the ADF transport motor for proper operation. Enter the Diagnostics Menu. Touch TESTS. Touch Transport Motor/Deskew Clutch. Touch either Motor Forward or Motor backward Perform test. Does the ADF pick motor operate properly? Step 6 Replace the ADF rear Replace the...
  • Page 131: Sensor (Adf Media Exit) Never Arriving Or Late Arriving Jam Service Check

    7463 Action Step 3 Replace the sensor Replace the (ADF media exit). Go to connection. Check the sensor (ADF media exit) for proper connection. “Interrupt with flag sensor (ADF media Is the above component properly connected? exit) removal” on page 469.
  • Page 132: Sensor (Adf Media Exit) Late Leaving Or Not Cleared Jam Service Check

    7463 Action Step 5 Go to step Go to step 6. Check the ADF transport motor for proper operation. Enter the Diagnostics Menu. Touch TESTS. Touch Transport Motor/Deskew Clutch. Touch either Motor Forward or Motor backward Perform test. Does the ADF pick motor operate properly? Step 6 Replace the ADF rear Replace the...
  • Page 133 7463 Action Step 4 Go to step Go to step 5. Check the sensor (ADF media exit) for proper operation. Enter the Diagnostics Menu. Touch SCANNER TESTS. Touch Sensor Tests. Observe the line "sensor (ADF media exit)." Does the display on the operator panel change every time the sensing area of the above sensor is interrupted or blocked? Step 5 Replace the sensor...
  • Page 134: Sensor (Multifeed Detect) Detected Multiple Sheets Service Check

    7463 Sensor (multifeed detect) detected multiple sheets service check Action Step 1 Go to step 2. Remove damaged original document and Check the original document condition. replace with a new undamaged original Is the original document free of paper clips and staples as well as damage document.
  • Page 135: Flatbed Scanner And Adf Communications Failure Service Check

    7463 Error code Description Action 843.07 The ADF elevator tray home position is not “ADF elevator tray home position error service check” on detected by the sensor (ADF elevator tray page 135. home position). 843.15 The ADF elevator tray has stalled. “ADF elevator tray motor stalled error service check”...
  • Page 136: Flatbed Scanner Home Position Error Service Check

    7463 Flatbed scanner home position error service check Action Step 1 Go to step 2. Replace the connection. Check the ADF to flatbed scanner connection for proper connectivity. Is the above connection properly connected? Step 2 Go to step 3. Reattach or replace the sensor (flatbed scanner Check the sensor (flatbed scanner home position) for damage or...
  • Page 137: Adf Elevator Tray Home Position Error Service Check

    7463 Action Step 8 Replace the ADF Problem resolved. controller board. See Place an undamaged document on the flatbed scanner and perform a “ADF controller card scanner test. removal” on page Does the problem remain? 438. ADF elevator tray home position error service check Action Step 1 Go to step 2.
  • Page 138: Adf Elevator Tray Motor Stalled Error Service Check

    7463 ADF elevator tray motor stalled error service check Action Step 1 Go to step 2. Replace the connections. Check all connections on the ADF controller board for proper connectivity. Are all of the above connections properly connected? Step 2 Go to step 3.
  • Page 139: Flatbed Scanner Ccd Initialization Error Service Check

    7463 Action Step 3 Go to step 4. Replace the ADF rear side drive parts pack. Check the sensor (ADF elevator tray home position) for proper operation. Enter the Diagnostics Menu. Touch SCANNER TESTS. Touch Sensor Tests. See the line item “sensor (ADF elevator tray home position).” Does the display on the operator panel change every time the sensing area of the above sensor is interrupted or blocked? Step 4...
  • Page 140: Adf Scanner Ccd Initialization Error Service Check

    7463 ADF scanner CCD initialization error service check Action Step 1 Go to step 2. Replace the connections. Check the ADF scanner controller board and all connections on the controller board in the printer for proper connectivity. Are the above components properly connected? Step 2 Replace the ADF Problem resolved.
  • Page 141 7463 Error code Description Action 950.xx NVRAM mismatch failure—mismatch between Warning—Potential Damage: When replacing any controller board EEPROM and control panel mirror. of the following components: ".xx" codes: • Control panel assembly • • 00-29— mismatch between system and mirror Controller board assembly •...
  • Page 142 7463 Error code Description Action 959.21 Smart chip did not respond to command request Replace the controller board. Go to “Controller board removal” on page 372. 959.22 Challenge Secret Failure 959.23 Smart chip self test failed during initialization 959.24 EEPROM Retention Error (Write failure) 959.25 Insufficient device space during HW prog 959.26...
  • Page 143: Communication Failure With Flatbed Scanner And Adf

    7463 Error code Description Action 980.xx Engine experiencing unreliable communication with Call the next level of support. the specified device 981.xx Engine protocol violation detected by the specified device 982.xx Communications error detected by the specified device—device can be: • Engine, Duplex, Tray x, Envelope Feeder •...
  • Page 144: System Software Error Service Check

    Note: Before troubleshooting, determine the operating system used when the error occurred. If possible determine whether a PostScript or PCL file was sent to the device when the error occurred. Ask the customer which Lexmark Solutions applications are installed on the device.
  • Page 145 7463 Action Step 6 Go to step 31. Go to step 7. Print the following: • Error log • Menu settings page • Network settings page Does the error remain while these pages were printing? Step 7 Go to step 8. Go to step 10.
  • Page 146 Send a print job to the printer. Does the error remain? Step 15 Go to step 31. The problem is solved. Install a Lexmark recommended memory option. Send a print job to the printer. Does the error remain? Step 16 Go to step 17.
  • Page 147 7463 Action Step 22 Go to step 24. Go to step 23. Reinstall the first ISP option. POR the printer. Does the error remain? Step 23 Go to step 24. Go to step 26. Run a job to test the option. Does the error remain? Step 24 Go to step 25.
  • Page 148: Nvram Mismatch Failure Service Check

    7463 Action Step 30 Go to step 31. Go to step 26. Replace the faulty ISP option. POR the printer. Does the error remain? Step 31 Contact your next level of support. You will need the following information: • Exact 900.xx error digits and complete error message •...
  • Page 149: Input/Output Option Hardware Errors

    7463 Action Step 3 Go to step 5. The problem is solved. Replace the current control panel assembly with the control panel assembly. See“Control panel removals” on page 394. Does the error remain? Step 4 Go to step 6. The problem is solved. Replace the current controller board assembly with the original controller board assembly.
  • Page 150 7463 Error code Description Action 324.57 No encoder feedback detected from the tray 2 (HCIT) Go to “HCIT lift drive motor failure service check” lift motor. on page 155. 324.58 Motor stop error—the tray 2 (HCIT) lift motor kept on running some time after the motor was commanded to stop.
  • Page 151 7463 Error code Description Action 341.51 No encoder feedback detected from the tray 4 Go to “250/550-sheet media feeder failure service pick/lift motor. check” on page 152. 341.52 Motor stop error—the tray 4 pick/lift motor kept on running some time after the motor was commanded to stop.
  • Page 152 7463 Error code Description Action 381.51 No encoder feedback detected from the output option 1/finisher/offset stacker ejector motor. 381.52 Motor stop error—the output option 1/finisher/offset stacker ejector motor kept on running some time after the motor was commanded to stop. 381.54 No encoder feedback detected from the output option 1/finisher/offset stacker main/interface...
  • Page 153: 250/550-Sheet Transport Motor Failure Service Check

    7463 250/550-sheet transport motor failure service check Action Step 1 The problem may not Go to step 2. be on this option tray. Remove all input options and re-install only the suspected 250/550-sheet Re-install the tray option. POR into diagnostics mode and navigate to: remaining input INPUT TRAY TESTS >...
  • Page 154: 250/550-Sheet Media Feeder Failure Service Check

    7463 Action Step 5 Go to step 6. Replace the interface cable of the printer or Check the interface cable of the printer or upper level option for damage. upper level option. Is the above component still ok? Step 6 Replace the controller The problem is solved.
  • Page 155 7463 Action Step 2 Go to step 3. Replace the pick roller. Go to “Drawer pick Remove the tray from the drawer and do the following: roller removal ” on • Check the pick roller's position. The pick roller should not hang page 501.
  • Page 156: 250/550-Sheet Controller Board Failure Service Check

    7463 Action Step 6 Go to step 7. Replace the interface cable of the printer or Check the interface cable of the printer or upper level option for damage. upper level option. Is the above component in good condition? Step 7 Replace the controller The problem is solved.
  • Page 157: Hcit Lift Drive Motor Failure Service Check

    7463 Action Step 3 Go to step 4. Replace the interface cable of the printer or Check the interface cable of the printer or upper level option for damage. upper level option. Is the above component in good condition? Step 4 Replace the controller The problem is solved.
  • Page 158 7463 Action Step 2 Go to step 3. The problem is solved. Remove the media tray and do the following: • Check the lift drive gears for damage. Manually turn the gears, and check if it causes the lift drive motor encoder to turn. •...
  • Page 159: Hcit Lift Plate Failure Service Check

    7463 Action Step 8 Go to step 9. The problem is solved. Replace the tray. Does the error remain? Step 9 Contact the next level The problem is solved. of support. Replace the drawer. Does the error remain? HCIT lift plate failure service check Action Step 1 Go to step 2.
  • Page 160 7463 Action Step 3 Go to step 4. Replace the HCIT drawer assembly. Go to Remove the media tray from the HCIT option and do the following: “HCIT drawer • Check if there is no problem moving the tray input guides. assembly removal”...
  • Page 161: Hcit Transport Motor Failure Service Check

    7463 HCIT transport motor failure service check Action Step 1 The problem may not Go to step 2. be on this option tray. Remove all input options and re-install only the HCIT option. POR into Re-install the diagnostics mode and navigate to: INPUT TRAY TESTS > Feed tests > Tray remaining input options one at a time and test each option...
  • Page 162 7463 Action Step 6 Go to step 7. Replace the interface cable of the printer or Check the interface cable of the printer or upper level option for damage. upper level option. Is the above component still ok? Step 7 Replace the controller The problem is solved.
  • Page 163: Mailbox Failure Service Check

    7463 Mailbox failure service check Action Step 1 Go to step 4. Go to step 2. Is the mailbox the only output option installed? Step 2 The problem may not Go to step 3. be on this option tray. Remove all output options and re-install only the mailbox. Re‑install the Enter Diagnostics Menu and navigate to: remaining output...
  • Page 164: Input/Output Option Paper Jam Errors

    7463 Action Step 7 Replace the controller The problem is solved. PCBA. Go to“Mailbox Reseat all connectors on the controller PCBA, then POR the machine. controller PCBA removal” on page Does the error remain? 609. If the error persists, then replace the mailbox option.
  • Page 165 7463 Error code Description Action 242.10 Failure to feed from tray 2 Make sure the media path is free from obstructions on the following locations: Open all input media trays and make sure there are no obstructions on the media path. Remove the toner cartridge and the imaging unit.
  • Page 166 7463 Error code Description Action 242.21 Media feeder motor stall in tray 2. POR the printer. Open the media trays and make sure there are 242.22 Media feeder motor pick motor under‑speed in tray no obstructions on the media path. Check the following: 242.24 Media feeder motor stalled on the last pick attempt...
  • Page 167 7463 Error code Description Action 242.41 Media feeder motor stall in tray 2 POR the printer. Open the media trays and make sure there are 242.42 Media feeder motor under‑speed in tray 2 no obstructions on the media path. 242.43 Media feeder motor did not reach the required speed Check the following: 242.44...
  • Page 168 7463 Error code Description Action 243.10 Failure to feed from tray 3 Make sure the media path is free from obstructions on the following locations: Open all input media trays and make sure there are no obstructions on the media path. Remove the toner cartridge and the imaging unit.
  • Page 169 7463 Error code Description Action 243.21 Media feeder motor stall in tray 3. POR the printer. Open the media trays and make sure there are 243.22 Media feeder motor pick motor under‑speed in tray no obstructions on the media path. Check the following: 243.24 Media feeder motor stalled on the last pick attempt...
  • Page 170 7463 Error code Description Action 244.01 Media remains detected by the tray 4 sensor (pass POR the printer. through) after power on. Open the media trays and make sure there are no obstructions on the media path. 244.02 The media is late reaching the sensor (input) when feeding from tray 4.
  • Page 171 7463 Error code Description Action 244.11 Pick/lift motor encoder not detected in tray 4. POR the printer. Open the media trays and make sure there are 244.12 Motor ramp up error in tray 4. no obstructions on the media path. 244.13 Page to be stapled failed to feed from tray 4.
  • Page 172 7463 Error code Description Action 244.32 Tray 4 not ready POR the printer. Open the media trays and make sure there are 244.33 The media tray was pulled during the media pick no obstructions on the media path. process. Check the following: •...
  • Page 173 7463 Error code Description Action 245.01 Media remains detected by the tray 5 sensor (pass POR the printer. through) after power on. Open the media trays and make sure there are no obstructions on the media path. 245.02 The media is late reaching the sensor (input) when feeding from tray 6.
  • Page 174 7463 Error code Description Action 245.11 Pick/lift motor encoder not detected in tray 5. POR the printer. Open the media trays and make sure there are 245.12 Motor ramp up error in tray 5. no obstructions on the media path. 245.13 Page to be stapled failed to feed from tray 5.
  • Page 175 7463 Error code Description Action 245.32 Tray 5 not ready POR the printer. Open the media trays and make sure there are 245.33 The media tray was pulled during the media pick no obstructions on the media path. process. Check the following: •...
  • Page 176: 250/550-Sheet Media Tray Option Jam Service Check

    7463 250/550-sheet media tray option jam service check Action Step 1 Go to step 2. Remove all obstructions along the Open the media tray and check the media path. paper path. Is it free of obstructions? Step 2 Go to step 3. Replace the pick roller.
  • Page 177 7463 Action Step 7 Go to step 8. The problem is solved. Re-seat the connectors (J4, J8 and J7) on the controller PCBA. Does the error remain? Step 8 Go to step 10. Go to step 9. Remove the media tray. Manually turn the lift plate drive gear and observe the lift plate.
  • Page 178: Hcit Jam Service Check

    7463 HCIT jam service check Action Step 1 Go to step 2. Remove all obstructions along the Open the media tray and check the media path. paper path. Is it free of obstructions? Step 2 Go to step 3. Replace the HCIT. Go to “HCIT and drawer Check the following: assembly removal”...
  • Page 179 7463 Action Step 7 Go to step 8. Replace the media feeder. Go to “HCIT Open the rear cover. Do a feed test, enter Diagnostics Menu and navigate media feeder removal” on page INPUT TRAY TESTS > Feed Test > Tray [x] 536.
  • Page 180: Hcit Source Jam Service Check

    7463 HCIT source jam service check Action Step 1 Go to step 2. Replace the media tray. Go to “HCIT removal” Remove the media tray from the HCIT option and do the following: on page 516. • Remove all media and check the paper guides for damage. Move the paper guide and verify if it can move freely from one position to another.
  • Page 181 7463 Action Step 4 Go to step 5. Replace the HCIT drawer assembly. Go to Remove the media tray from the HCIT option and do the following: “HCIT drawer • Check if there is no problem moving the tray input guides. assembly removal”...
  • Page 182: 4Xx Error Messages (400-499.99)

    7463 4xx error messages (400‑499.99) Error code Description Action 400.XX Invalid parameters during output option paper jam 431.01 Media remains detected by the output option POR the printer. 1/mailbox sensor (pass through) after power on. Reseat all the installed output options on the printer.
  • Page 183 7463 Error code Description Action 436.41 Output option 2/mailbox main/interface motor POR the machine. stalled Reseat the output option on the printer. 436.42 Output option 2/mailbox main/interface motor did Open the rear door and clear obstructions along not reach the required speed. the paper path.
  • Page 184 7463 Error code Description Action 441.71 Diverter failed to leave its home position on the POR the printer. output option 3/mailbox Reseat all the installed output options on the printer. 441.72 Diverter failed to reach its home position on the output option 3/mailbox Clear obstructions along the paper path.
  • Page 185 7463 Error code Description Action 454.41 Finisher/offset stacker ejector motor stalled POR the printer. Reseat all the installed output options on the 454.42 Finisher/offset stacker ejector motor did not reach printer. the required speed. Clear obstructions along the paper path. 454.43 Took too long to ramp up ejector motor in the Make sure that the sensors (pass through) are...
  • Page 186 7463 Error code Description Action 455.81 Finisher/offset stacker tray holder failed to leave its POR the printer. home position Reseat all the installed output options on the printer. 455.82 Finisher/offset stacker tray holder failed to reach its home position Clear obstructions along the paper path. Make sure that the sensors (pass through) are free from obstructions.
  • Page 187: Sensor (Mailbox Pass Through) Jam Service Check

    7463 Error code Description Action 457.34 Stapler not ready to perform priming operation POR the printer. Reseat all the installed output options on the 457.87 Stapler failed to prime the staple wire after a stapling printer. operation Clear obstructions along the paper path. 457.88 Stapler failed to prime the staple wire after a homing Make sure that the sensors (pass through) are...
  • Page 188 7463 Action Step 5 Go to step 6. Replace the mailbox rear door. Go to Open the rear door and do the following: “Mailbox rear door • check the rear door for damage removal” on page • manually turn the rear door rollers and check if they are ok 602.
  • Page 189: Mailbox Diverter Jam Service Check

    7463 Action Step 12 Go to step 14. Go to step 13. Open the rear door and actuate the sensor (rear door close) to override the interlock mechanism. Open the right cover to be able to view the solenoids. Enter Diagnostics Menu and navigate to: OUTPUT BIN TESTS >...
  • Page 190 7463 Action Step 3 Go to step 4. The problem is solved. Check the sensor (diverter). If damaged, then replace the sensor (diverter). Go to “Sensor (mailbox divert motor) removal” on page 611. Re-seat the sensor connector (J8) on the controller PCBA. POR the machine.
  • Page 191: Sensor (Finisher Pass Through) Jam Service Check

    7463 Sensor (finisher pass through) jam service check Action Step 1 Go to step 2. Replace the upper interface cable of the Check the auto connector end of the printer below the staple finisher. printer under the staple finisher. Is it free of damage? Step 2 Go to step 3.
  • Page 192 7463 Action Step 7 Go to step 8. Replace the staple finisher assembly. Go Remove the staple finisher assembly from the printer. Check the feed “Staple finisher/ rollers and gears under the staple finisher. offset stacker option removal” on page Is if free of damage? 573.
  • Page 193: Finisher Left Tamper Jam Service Check

    7463 Finisher left tamper jam service check Action Step 1 Go to step 2. Replace the upper interface cable of the Check the auto connector end of the printer below the staple finisher. printer under the staple finisher. Is it free of damage? Step 2 Go to step 3.
  • Page 194: Finisher Right Tamper Jam Service Check

    7463 Action Step 8 Replace the controller The problem is solved. PCBA. Go to “Stapler/ Open the left cover, reseat all connectors on the controller PCBA and then offset stacker POR the machine. controller PCBA removal” on page Does the error remain? 591.
  • Page 195: Finisher Ejector Jam Service Check

    7463 Action Step 6 Go to step 7. Replace the tamper drive belt. Go to Check the tamper drive belt. “Tamper drive belt removal” on page Is it free of damage? 587. Step 7 Go to step 8. Replace the staple finisher assembly.
  • Page 196: Finisher Diverter Jam Service Check

    7463 Action Step 5 Replace the controller The problem is solved. PCBA. Go to “Stapler/ Open the left cover, reseat all connectors on the controller PCBA and then offset stacker POR the machine. controller PCBA removal” on page Does the error remain? 591.
  • Page 197: Finisher Paddle Jam Service Check

    7463 Finisher paddle jam service check Action Step 1 Go to step 2. Replace the upper interface cable of the Check the auto connector end of the printer below the staple finisher. printer under the staple finisher. Is it free of damage? Step 2 Go to step 3.
  • Page 198: Finisher Tray Holder Jam Service Check

    7463 Action Step 7 Replace the controller The problem is solved. PCBA. Go to “Stapler/ Open the left cover, reseat all connectors on the controller PCBA and then offset stacker POR the machine. controller PCBA removal” on page Does the error remain? 591.
  • Page 199: Stapler Carriage Jam Service Check

    7463 Stapler carriage jam service check Action Step 1 Go to step 2. Replace the upper interface cable of the Check the auto connector end of the printer below the staple finisher. printer under the staple finisher. Is it free of damage? Step 2 Go to step 3.
  • Page 200: Sensor (Media In Stapler) Jam Service Check

    7463 Action Step 7 Replace the controller The problem is solved. PCBA. Go to “Stapler/ Open the left cover, reseat all connectors on the controller PCBA and then offset stacker POR the machine. controller PCBA removal” on page Does the error remain? 591.
  • Page 201: Symptoms

    7463 Action Step 4 Replace the controller The problem is solved. PCBA. Go to “Stapler/ Open the left cover, reseat all connectors on the controller PCBA and then offset stacker POR the machine. controller PCBA removal” on page Does the error remain? 591.
  • Page 202: Base Printer Symptoms

    Have the network administrator verify that the device is using the correct SSID, and wireless security protocols. For more network troubleshooting information, consult the Lexmark Network Setup Guide. Actions Step 1 Go to step 3.
  • Page 203 7463 Actions Step 8 Problem resolved. Go to step 10. POR the printer. Did this resolve the issue? Step 9 Problem fixed. Go to step 10. Reset the address on the printer to match the IP address on the driver. Did this resolve the issue? Step 10 Go to step 12.
  • Page 204: Dead Machine Service Check

    7463 Actions Step 19 Problem resolved. Go to step 20. Properly reseat the wireless card. Did this fix the problem? Step 20 Go to step 22. Go to step 21. If there is an attached antenna, is the antenna damaged? Step 21 Problem resolved.
  • Page 205: Adf/Scanner Symptoms

    7463 Action Step 4 Go to step 5. Try a different outlet. Check the AC line voltage to the machine. The voltage should be within the following limits: • for 110 machines—100 to 127 V ac • for 220 V machines—200 to 240 V ac Is the voltage within the limits? Step 5 Contact the next...
  • Page 206: Adf Not Responding Service Check

    7463 Action Step 3 Replace the Sensor Replace the (ADF media present). connection. Check the sensor (ADF media present) for proper connection. Go to “Sensor (ADF media present) Is the above component properly connected? removal” on page 473. ADF not responding service check Action Step 1 Go to step 2.
  • Page 207: 250/550-Sheet Media Type Error Service Check

    7463 250/550-sheet media type error service check Action Step 1 The problem may not Go to step 2. be on this option tray. Remove all input options and re-install only the suspected 250/550-sheet Re-install the tray option. POR into diagnostics mode and navigate to: remaining input INPUT TRAY TESTS >...
  • Page 208 7463 Action Step 4 Go to step 5. The problem is solved. Remove the left cover and do the following: • Lower down the media pick actuator and then release. Check if the actuator would spring back to its original position. •...
  • Page 209: 250/550-Sheet Tray Undetected Service Check

    7463 250/550-sheet tray undetected service check Action Step 1 Go to step 2. Replace the media tray. Go to “Media tray Remove the tray from the drawer and do the following: assembly removal” on • Check the paper guides for damage. Move the paper guide and verify page 500.
  • Page 210: Hcit Incorrect Media Error Service Check

    7463 Action Step 6 Replace the input tray The problem is solved. option. Go to If the 250/550-sheet tray option is the only input option installed, then “250/550-sheet media replace the 250/550-sheet tray option. See “250/550-sheet media tray tray option removal” option removal”...
  • Page 211 7463 Action Step 4 Go to step 5. The problem is solved. Separate the HCIT from the printer. Remove also the remaining input options. Check the HCIT interface cable. If damaged, then replace the cable. See “HCIT drawer assembly interface cable removal” on page 531.
  • Page 212: Hcit Media Type Error Service Check

    7463 HCIT media type error service check Action Step 1 Go to step 2. Replace the media tray. Go to “HCIT removal” Remove the media tray from the HCIT option and do the following: on page 516. • Remove all media and check the paper guides for damage. Move the paper guide and verify if it can move freely from one position to another.
  • Page 213 7463 Action Step 4 Go to step 5. Replace the HCIT drawer assembly. Go to Remove the media tray from the HCIT option and do the following: “HCIT drawer • Check if there is no problem moving the tray input guides. assembly removal”...
  • Page 214: Hcit Undetected Service Check

    7463 HCIT undetected service check Action Step 1 Go to step 2. Replace the media tray. Go to “HCIT removal” Remove the media tray from the HCIT option and do the following: on page 516. • Remove all media and check the paper guides for damage. Move the paper guide and verify if it can move freely from one position to another.
  • Page 215: Hcit Media Low Undetected Service Check

    7463 Action Step 6 Replace the controller The problem is solved. board. Go to “HCIT Check the connectors on the controller board. If damaged, then replace controller PCBA the controller board. See “HCIT controller PCBA removal” on page 526. removal” on page Reseat all connectors on the controller board, then POR the machine.
  • Page 216 7463 Action Step 2 Go to step 3. The problem is solved. Remove the media tray from the HCIT option and do the following: • Check the sensor (HCIT media low) for damage. Make sure the sensor is properly installed. •...
  • Page 217: Finisher Side Door Error Service Check

    7463 Action Step 8 Go to step 9. The problem is solved. Replace the tray. Does the error remain? Step 9 Contact the next level The problem is solved. of support. Replace the drawer. Does the error remain? Finisher side door error service check Action Step 1 Go to step 2.
  • Page 218 7463 Action Step 6 If the same error The problem is solved. occurs, then go to step Check the sensor (cartridge door interlock). Make sure the sensor is stable 7. If another error and properly installed. occurs, then the sensor Swap the sensor with another common sensor.
  • Page 219: Mailbox Incorrect Bin Exit Service Check

    7463 Mailbox incorrect bin exit service check Action Step 1 Go to step 2. Replace the upper interface cable of the Check the auto connector end of the printer below the mailbox. printer under the mailbox. Is it free of damage? Step 2 Go to step 6.
  • Page 220: Finisher Cartridge Error Service Check

    7463 Finisher cartridge error service check Action Step 1 Go to step 2. Replace the upper interface cable of the Check the auto connector end of the printer below the staple finisher. printer under the staple finisher. Is it free of damage? Step 2 Go to step 3.
  • Page 221: Finisher Undetected Service Check

    7463 Action Step 7 Replace the controller The problem is solved. PCBA. Go to “Stapler/ Open the left cover, reseat all connectors on the controller PCBA and then offset stacker POR the machine. controller PCBA removal” on page Does the error remain? 591.
  • Page 222: Finisher Bin Error Service Check

    7463 Finisher bin error service check Action Step 1 Go to step 2. Replace the upper interface cable of the Check the auto connector end of the printer below the staple finisher. printer under the staple finisher. Is it free of damage? Step 2 Go to step 3.
  • Page 223: Finisher Door Undetected Service Check

    7463 Action Step 6 Go to step 7. Replace the staple finisher assembly. Go Check the output bin elevator: “Staple finisher/ • manually push the elevator down and check if it goes back to its home offset stacker option position when released removal”...
  • Page 224: Stapler Carriage Failure Service Check

    7463 Action Step 4 Go to step 5. The problem is solved. Open the left cover, and check the sensor (rear door interlock) including its cable. If damaged, then replace the sensor. Reseat the cable (J26) on the controller PCBA and reseat the connector on the sensor end.
  • Page 225: Finisher Bin Media Present Error Service Check

    7463 Action Step 5 Go to step 6. Replace the sensor (compactor HP). Check the compactor: • for proper installation • for damage and contamination • for cable damage Is the above component ok? Step 6 Go to step 7. Replace the stapler carriage assembly.
  • Page 226 7463 Action Step 3 Go to step 4. The problem is solved. Open the left and top covers. Check the beacon LED. If damaged, then replace the staple finisher assembly. Go to “Staple finisher/offset stacker option removal” on page 573. Reseat the cable (J21) on the controller PCBA and reseat the connector on the beacon LED end.
  • Page 227: Service Menus

    7463 Service menus Using the printer control panel Use the Display • View the printer status and messages. • Set up and operate the printer. Home button Go to the home screen. Sleep button Enable Sleep mode or Hibernate mode. Do the following to wake the printer from Sleep mode: •...
  • Page 228: Using The Printer Control Panel (Mx81X)

    7463 Using the printer control panel (MX81x) Use the Display • View the printer status and messages. • Set up and operate the printer. Home button Go to the home screen. Sleep button Enable Sleep mode or Hibernate mode. Do the following to wake the printer from Sleep mode: •...
  • Page 229: Menus List

    7463 Menus list Paper Menu Reports Network/Ports Security Settings Default Source Menu Settings Page Active NIC Edit Security Setups General Settings Paper Size/Type Device Statistics Miscellaneous Security Copy Settings Standard Network Settings Configure MP Network Setup Page Fax Settings Standard USB Confidential Print Substitute Size Network [x] Setup...
  • Page 230: Entering Diagnostics Mode

    7463 • “FINISHER TESTS” on page 238 • “BASE SENSOR TEST” on page 239 • “DEVICE TESTS” on page 240 • “PRINTER SETUP” on page 241 • “EP SETUP” on page 243 • “REPORTS” on page 245 • “EVENT LOG” on page 245 •...
  • Page 231: Scanner Calibration

    7463 Right Margin -15 to +15 Increasing the value moves the image toward the right of the page. Scanner calibration This diagnostic test is used to calibrate both the Black and white values for the ADF and the flatbed. The following values can be adjusted using this menu item: •...
  • Page 232: Print Quality Pages (Prt Quality

    7463 The content of the test page varies depending on the media in the selected input source: • If the selected source contains paper, then a page similar to the Quick test page is printed, but without the print registration diamonds. •...
  • Page 233: Dram Test

    7463 To run the test for non‑touchscreen models: From the Diagnostics menu, navigate to: HARDWARE TESTS > Button Test The panel displays Press and an icon matching one of the control panel buttons. Press the physical button that is represented by the icon, and the printer tests the function of that button. If the test is successful, then the panel displays another icon to test.
  • Page 234: Usb Hs Test Mode

    7463 To run the Serial Wrap Test: Disconnect the serial interface cable, and install the wrap plug. From the Diagnostics menu, navigate to HARDWARE TESTS >Serial Wrap Test. Select the appropriate Serial Wrap Test from the list. Values may include Serial Wrap, Serial 1 Wrap, Serial 2 Wrap, or Serial 3 Wrap.
  • Page 235: Beacons Test

    7463 Ports Tests Single Step Get Device Single Step Set Feature To exit the test, POR the printer. If the test fails, replace the failing USB cable. Beacons Test Run this test to illuminate all LED beacons on the printer. All beacons will remain illuminated in their solid “on” state until the user presses Off.
  • Page 236: Top Margin

    7463 • Horizontal lines for skew adjustment • General printer information, including current page count, installed memory, processor speed, serial number, engine ID, and controller board ID Check the Quick test page for the correct offset between the placement of the first scan line on the front and back side of a duplexed sheet.
  • Page 237: Duplex Feed 1

    7463 To run this test: From the Diagnostics menu, navigate to: Duplex Tests > Motor Test When the motor stops and has passed the test, the following message appears: Motor Test Test Passed Press X or Back to exit the test. Duplex Feed 1 This test feeds a blank sheet of paper from Tray 1 to the duplex paper stop position 1.
  • Page 238: Sensor Tests

    7463 To run the Feed test: From the Diagnostics menu, navigate to: Input Tray Tests > Feed Tests Choose the input source. All installed sources appear. Choose any of the following: • Single—Feeds a single page. • Continuous—Continuously feeds pages until X is pressed. Sensor Tests Use this test to determine if the input tray sensors are working correctly.
  • Page 239: Feed To All Bins

    7463 Select one of the following: • Single—Feeds a single page • Continuous—Continuously feeds pages until X is pressed Feed To All Bins This test verifies that media can be fed to the standard bin or any installed output options. No information is printed on the media.
  • Page 240: Finisher Tests

    7463 FINISHER TESTS Staple Test This test verifies the operation of the staple mechanism in the finisher. The printer feeds eight pieces of media to the finisher and accumulates all eight pieces in the finisher. After the last sheets are accumulated, the pack is stapled. To run this test: From the Diagnostics menu, navigate to: Finisher Tests >...
  • Page 241: Finisher Sensor Test

    7463 Finisher Sensor Test This test determines if the finisher sensors are working correctly. The sensors that are tested include the following: • Bin Level – Finisher Bin Empty – Bin Full sensor – Bin Near Full • Cover and Door –...
  • Page 242: Device Tests

    7463 Sensor Values Toner Open Input Closed Output Front Door NarrowMedia Press X to exit the test. DEVICE TESTS Quick Disk Test This test performs a non-destructive read/write test on one block per track on the disk. The test reads one block on each track, saves the data, and then writes and reads four test patterns to the bytes in the block.
  • Page 243: Flash Test

    7463 Flash Test This test verifies the condition of the flash device by writing data to it and then reading data from it. Warning—Potential Damage: This test destroys all data on the flash device. Note: After this test is executed, reformat the flash using the Flash Format setting in the Utilities menu. From the Diagnostics menu, navigate to: Device Tests >...
  • Page 244: Printed Page Count

    7463 Do one of the following: • Depending on the printer model, press OK or touch to save any changes. • Press X to return to the Printer setup menu. Printed Page Count The value of this setting gauges the amount of usage on the printer. The value of the Printed Page Count setting will equal the values of the Picked Sides meter.
  • Page 245: Ep Setup

    7463 Each time the value is increased by one, the strobe is sampled 50 nanoseconds longer. Each time the value is decreased by one, the strobe is sampled 50 nanoseconds less than the default value. The range of values is between -4 and +6, in increments of one.
  • Page 246: Transfer

    7463 Transfer This setting controls the transfer roll algorithm. To adjust this setting: From the Diagnostics menu, navigate to: EP Setup > Transfer Press Back. Print Contrast This setting controls the developer voltage offset. To adjust this setting: From the Diagnostics menu, navigate to: EP Setup >...
  • Page 247: Reports

    7463 Each time this setting executes, the printer performs the following: • Calibrates its toner density sensor • Measures the reflectivity of its bare drum • Prints patches on the drum and measures the reflectivity of the drum through the patches •...
  • Page 248: Print Log

    7463 Print Log Additional diagnostic information is available when the event log is printed. The first page of the report shows the general device information. The specific events that appear in the report vary depending on the operational history of the printer. Logs may be printed from the following events: •...
  • Page 249: Configuration Menu

    7463 Configuration menu • “Entering configuration mode” on page 248 • “Roller Kit Counter Value” on page 248 • “Reset Roller Kit Counter” on page 248 • “Reset Separator Roll and Pick Assembly Counter” on page 248 • “USB Scan to Local” on page 249 •...
  • Page 250: Entering Configuration Mode

    7463 • “USB Speed” on page 260 • “Automatically Display Error Screens” on page 260 • “USB PnP” on page 260 The Configuration menu group consists of menus, settings, and operations that are used to configure a printer for operation. Entering configuration mode The Configuration Menu group contains a set of menus, settings, and operations which are infrequently required by a user.
  • Page 251: Usb Scan To Local

    7463 To reset the separator roll and pick assembly counter value to zero: From the Configuration menu, navigate to Reset Separator Roll and Pick Assembly Counter. Depending on the printer model, press OK or touch to reset the counter, or press X to exit without resetting the counter.
  • Page 252: Event Log

    7463 Event Log This generates a printed report of the events detailed in the Print log. See “Print Log” on page 246. To print the Event log from the Configuration menu: From the Configuration menu, navigate to: Reports > Event Log Press X to return to the Configuration menu.
  • Page 253: Download Emuls

    7463 Available options: • Deactivate • Activate Download Emuls This appears only if at least one download emulator (DLE) is installed. The default setting is Disable. All download emulators (DLEs) are reenabled automatically after two PORs. Safe Mode The settings for this menu item are On and Off (default). When enabled, Safe Mode lets the printer operate in a special limited mode in which it attempts to continue offering as much functionality as possible despite known issues.
  • Page 254: Min Copy Memory

    7463 To change the setting: From the Configuration menu, navigate to Energy Conserve. Select On or Off. If On (default), then the Sleep Mode cannot be turned off. If Off, then Disabled appears on the Sleep Mode menu, and it can be turned off. Min copy memory Values will only be displayed if the amount of installed DRAM is at least twice the amount of the value, that is, at least 200 MB of installed DRAM is required to display the 100 MB selection.
  • Page 255: Adf Edge Erase

    7463 To change this setting: Select Format Fax Storage from the Configuration Menu. Note: If an advanced password has been established, then you must enter this password to change the setting. If no advanced password exists, then you can establish one by using the keyboard that appears on the LCD. Select Submit to save the change.
  • Page 256: Disable Scanner

    7463 Use the plus or minus to increase or decrease the settings value for horizontal adjust and top margin. Note: Each button press moves the margin values one pixel in the respective direction. Select Submit to accept the value. Verify the changes by placing the print quick test page face down and selecting Copy Quick Test. Repeat steps 13, 14, and 15 as needed.
  • Page 257: Envelope Prompts

    7463 To change this setting: From the Configuration menu, navigate to Paper Prompts. Select from the available options: • Auto (default) • Multi‑purpose Feeder • Manual Paper Depending on the printer model, press OK or touch to save the setting, or press X to return to the Configuration menu without saving any changes.
  • Page 258: Jobs On Disk

    7463 Depending on the printer model, press OK or touch to save the setting, or press X to return to the Configuration menu without saving any changes. When set to Prompt user, the printer behaves like the past implementation. When a change prompt occurs, the printer stops printing, posts the change prompt to the target source, and waits for the user to select an action before continuing.
  • Page 259: Wipe All Settings

    7463 Available options: • Single Pass Erase—overwrites all data and the file system. This wipe is faster but less secure since it is possible to retrieve the deleted data with forensic data‑retrieval techniques. • Multi Pass Erase—overwrites all data without rewriting the file system. This wipe is DoD 5220.22-M compliant since the deleted data is irretrievable.
  • Page 260: A5 Loading

    X to return to the Configuration Menu without saving any changes. LES Applications This setting enables or disables all installed Lexmark Embedded Solution applications. To change this setting: From the Configuration Menu, navigate to LES Applications.
  • Page 261: Key Repeat Initial Delay

    7463 Depending on the printer model, press OK or touch Back to save the setting, or press X to return to the Configuration Menu without saving any changes. Key Repeat Initial Delay Note: This setting is available on the touch screen model only. This setting determines the length of delay before a repeating key starts repeating.
  • Page 262: Usb Speed

    7463 USB Speed This setting is used to set the throughput of the USB port on the printer. Available options: • Auto • Full—Forces the USB port to run at full speed and also disables its high‑speed capabilities. Automatically Display Error Screens If On, the panel automatically displays any existing printer-related message after the printer remains inactive on the home screen for a length of time equal to the Screen Timeout setting in the Timeouts section of the General Settings Menu.
  • Page 263: Entering Recovery Mode

    7463 Entering recovery mode This mode will allow the printer to boot from a secondary set of instructions to allow a code flash to the printer. Code can be flashed from a PC by USB. Turn off the printer. Press and hold the 7, 2, and 8 buttons simultaneously. Turn on the printer.
  • Page 264 7463 Top‑level menu Intermediate menu • Set Card Speed • Set LAA • Keep Alive NVRAM • Dump NVRAM • Reinit NVRAM NPAP Print Alerts TCP/IP • netstat‑r • arp‑a • Allow SNMP Set • • Meditech Mode • RAW LPR Mode •...
  • Page 265: Repair Information

    7463 Repair information • “Removal precautions” on page 263 • “Adjustments” on page 279 • “Removal procedures” on page 291 • “Base printer - cover removals” on page 291 • “Base printer- front removals” on page 309 • “Base printer - rear removals” on page 338 •...
  • Page 266: Controller Board/Control Panel Replacement

    7463 • Do not place the ESD-sensitive part on the machine cover or on a metal table; if you need to put down the ESD- sensitive part for any reason, first put it into its special bag. • Machine covers and metal tables are electrical grounds. They increase the risk of damage, because they make a discharge path from your body through the ESD-sensitive part.
  • Page 267: Ribbon Cable Connectors

    7463 Navigate to Solutions, and click the link. Navigate to Embedded Solutions, and click the link. On the Embedded Solutions page, select the apps to be exported by clicking the selection box next to the app. Choose Export. If the Web page cannot be accessed, or an error persists despite trying to boot in Invalid Engine code mode, then there is no way to back up the eSF apps.
  • Page 268: Horizontal Top Contact Connector

    7463 Horizontal top contact connector This FRU contains a horizontal top contact cable connector. Read the instructions before proceeding. The horizontal top contact connector uses a back flip locking actuator to lock the ribbon cable into the Zero Insertion Force (ZIF) connector. The cable is inserted horizontally into the connector. Warning—Potential Damage: When opening or closing this type of actuator, gently lift or close the two tabs located on each end of the actuator.
  • Page 269 7463 Inserting a cable into the horizontal top contact connector When installing the cable, check the locking actuator to ensure it is in the unlocked position. The tabs on the ends of the actuator are vertical when the actuator is unlocked. Insert the cable with the contacts on the cable facing up.
  • Page 270 7463 Rotate the locking actuator to the locked position. The cable should not move while this step is performed. If the cable moves, open the actuator, reposition the cable, and then close the actuator to the down position. Repair information...
  • Page 271: Horizontal Bottom Contact Connector

    7463 Horizontal bottom contact connector This FRU contains a horizontal bottom contact cable connector. Read the instructions before proceeding. The horizontal bottom contact connector uses a flip locking actuator to lock the ribbon cable into the Zero Insertion Force (ZIF) connector. The cable is inserted horizontally into the connector. Warning—Potential Damage: When opening or closing this type of actuator, gently lift the center of the actuator using your finger.
  • Page 272 7463 Inserting a cable into the horizontal bottom contact connector Check the actuator to verify it is in the open position. Insert the cable into the ZIF connector with the contacts facing downward and away from the locking actuator. The cable needs to be inserted below the actuator.
  • Page 273 7463 Place your finger in the middle of the actuator, and then rotate the locking actuator to the locked position. Repair information...
  • Page 274: Vertical Mount Contact Connector

    7463 Vertical mount contact connector This FRU contains a vertical mount contact connector. Read the instructions before proceeding. The vertical mount contact connector uses a back flip locking actuator to lock the ribbon cable into the Zero Insertion Force (ZIF) connector. The cable is inserted vertically into the connector. Warning—Potential Damage: When opening or closing this type of actuator, gently lift the center of the actuator using your finger.
  • Page 275 7463 Inserting a cable into the vertical mount contact connector When installing the cable, check the locking actuator to verify it is in the open position. Insert the cable with the contacts on the cable away from the locking actuator. Insert the cable on top of the actuator. Note: Verify that the cable is installed squarely into the connector.
  • Page 276 7463 Rotate the locking actuator to the locked position by pressing down on both ends of the actuator. The cable should not move when this step is performed. If the cable moves, open the actuator, reposition the cable, and then close the actuator to the down position.
  • Page 277: Horizontal Sliding Contact Connector

    7463 Horizontal sliding contact connector This FRU contains a horizontal sliding contact connector. Read the instructions before proceeding. The horizontal sliding contact connector uses a slide locking actuator to lock the ribbon cable into the Zero Insertion Force (ZIF) connector. The cable is inserted horizontally into the connector. Warning—Potential Damage: When opening or closing this type of actuator, gently push or pull the two tabs located on each end of the actuator.
  • Page 278 7463 Inserting a cable into the horizontal sliding contact connector When installing the cable, check the locking actuator to verify it is in the open position. If you are opening the connector, pull back on both end tabs using equal force to avoid breaking the connector. Insert the cable with the contacts on the cable facing away from the locking actuator.
  • Page 279 7463 Slide the locking actuator towards the connector, locking the cable into place. The cable should not move when this step is performed. If the cable moves, open the actuator, reposition the cable, and then close the actuator to the down position. Repair information...
  • Page 280: Low Insertion Force (Lif) Connector

    7463 Low Insertion Force (LIF) connector This FRU contains a Low Insertion Force (LIF) connector. Read the instructions before proceeding. Warning—Potential Damage: When installing a cable into an LIF connector, care must be taken to avoid bending the edges of the cables and damaging the contacts on the cables. Inserting a cable into the LIF connector Looking at the connector, take note on which side the contacts are located.
  • Page 281: Adjustments

    7463 Adjustments • “Media aligner roller adjustment” on page 279 • “Polygon printhead mechanical registration adjustment” on page 281 • “Adjusting skew” on page 283 • “ADF skew adjustment (front side)” on page 283 • “ADF skew adjustment (back side)” on page 284 •...
  • Page 282 7463 Step B Print a copy of the Quick Test Page, and check the top alignment indicators printed on the test page. The difference in the print location to the top edge of the paper between the left and right alignment indicators should be 0.5mm (one dot) or less.
  • Page 283: Polygon Printhead Mechanical Registration Adjustment

    7463 Polygon printhead mechanical registration adjustment Complete the printhead mechanical registration adjustment procedure when you remove or replace the printhead, or loosen the mounting screws. Install the new printhead with the mounting screws lightly tightened before printing the registration Quick Test Page to see if adjustment is needed.
  • Page 284 7463 Locate the printhead adjustment screw access hole in the front of the printhead access cover. This will require a 3mm hex wrench to adjust. A ballhead hex wrench is suggested to make it easier to find the screw head. Check the Quick Test Page for any sign of misalignment by checking the diamonds at the bottom left and bottom right of the test page for equal distance from the bottom of the page.
  • Page 285: Adjusting Skew

    7463 One full 360‑degree turn of the printhead screw will change the skew on both edges by roughly 0.5mm (one alignment indicator dot). Warning—Potential Damage: Caution should be taken to not turn the printhead adjustment mechanism more than a few turns counterclockwise, for the screw will fully back out and will become disassembled. Stop turning the screw when you stop feeling resistance, you may need to turn it clockwise to re-engage the screw into the adjustment plate.
  • Page 286: Adf Skew Adjustment (Back Side)

    7463 For positive skew, rotate the adjusting screw (B) clockwise, as shown in the following image. For negative skew, rotate the adjusting screw counterclockwise, as shown in the previous image. After skew correction has been made, tighten the three nuts, and reinstall the ADF rear cover. ADF skew adjustment (back side) Remove the ADF front cover.
  • Page 287: Adf Skew Adjustment (Deskew Roller)

    7463 Turn the skew adjustment screw (B) appropriately - clockwise for negative skew or counterclockwise for positive skew. Note: Each full turn of the adjustment screw yields .5 mm of skew correction. The maximum adjustment is three turns for clockwise movement of the screw, and four turns for counterclockwise movement. After skew has been corrected, reinstall the front cover.
  • Page 288: Media Squareness Check

    7463 Turn the skew adjusting bracket (B) (to the left, below) appropriately - clockwise for negative skew or counterclockwise for positive skew. After skew has been corrected, tighten the two screws, and reinstall the front cover. Media squareness check This test is critical when cut paper is being used to align the ADF skew during reworks. Pallets of quality paper may be found with more than 2 mm of skew.
  • Page 289 7463 The following image shows the final position of the two pages. Tap the two pages on a flat surface until the bottom edges are aligned. Look closely at the top edges of the media to see if the sheets are aligned. Repair information...
  • Page 290: Print Skew Correction

    7463 Print skew correction This test is critical when cut paper is being used to align the ADF skew during reworks. Pallets of quality paper may be found with more than 2 mm of skew. Check the media squareness. See “Media squareness check”...
  • Page 291: Copy Skew Correction

    7463 Skew specifications (L2-L1) (R2-R1) (T2-T1) (B2-B1) Letter Less than or equal to 1.4 Less than or equal to 1.4 Less than or equal to 1 mm Less than or equal to 1 mm Less than or equal to 1.5 Less than or equal to 1.5 Legal Less than or equal to 1.8...
  • Page 292 7463 Measure CopyL1, CopyL2, CopyT1, CopyT2, CopyR1, CopyR2, CopyB1, and CopyB2 data points as shown in the following image. Determine the following calculations: • CopyL2-CopyL1 = ___ • CopyR2-CopyR1 = ___ • CopyT2-CopyT1 = ___ • CopyB2-CopyB1 = ___ Determine whether the printer passes or fails the skew specifications based on the values listed in the following table: Copy skew specifications Measurement...
  • Page 293: Removal Procedures

    7463 If the printer does not meet the skew specifications, adjust the reference edge as specified in “Media aligner roller adjustment” on page 279. Adjust the scanner registration manually as needed in the Configuration menu. See “Configuration menu” on page 247.
  • Page 294: Column Left Outer Cover Removal (Mx81X)

    7463 Remove the screw (A) securing the column left front cover to the machine. Pull the column left front cover away from the machine, as showing in the following image, and remove it. Column left outer cover removal (MX81x) Remove the controller board access cover. See “Controller board access cover removal”...
  • Page 295 7463 Remove the two screws (A) securing the column left outer cover to the machine. Remove the column left outer cover. Repair information...
  • Page 296: Column Right Inner Cover Removal

    7463 Column right inner cover removal Remove the right cover. See “Right cover removal (MX71x)” on page 306. Remove the two screws (A) securing the column right rear cover to the machine. Remove the column right rear cover. Remove the scanner rear lower cover. Remove the top cover.
  • Page 297: Column Right Outer Cover Removal

    7463 Remove the four screws (B) securing the column right inner cover to the machine. Remove the column right inner cover. Column right outer cover removal Remove the right cover. See “Right cover removal (MX71x)” on page 306. Remove the right inner cover. See “Column right inner cover removal”...
  • Page 298: Left Cover Removal (Mx71X)

    7463 Remove the four screws (A) securing the column right outer cover to the machine. Remove the column right outer cover. Disconnect the cables. Left cover removal (MX71x) Open the front door. Pull the media tray from the machine. Raise the control panel to its uppermost position. Open the rear door.
  • Page 299 7463 Remove the eight screws (A) securing the left cover to the machine. Remove the left cover. Note: When removing the left cover, the charcoal filter might become detached. Repair information...
  • Page 300: Left Cover Removal (Mx81X)

    7463 Installation note: When replacing the left cover, ensure that the charcoal filter is properly installed. Left cover removal (MX81x) Remove the controller board access cover. See “Controller board access cover removal” on page 373. Remove the rear door. See “Rear door removal”...
  • Page 301 7463 Remove the left cover. Note: When removing the left cover, the charcoal filter might become detached. Installation note: When replacing the left cover, ensure that the charcoal filter is properly installed. Repair information...
  • Page 302: Left Inner Cover Removal

    7463 Left inner cover removal Open the front door. Pull the media tray from the machine. Raise the control panel to its uppermost position. Remove the rear door. See “Rear door removal” on page 302. Repair information...
  • Page 303 7463 Detach the controller board access cover. Remove the rear lower cover. See “Rear lower cover removal” on page 304. Remove the top cover. See “Top cover removal” on page 309. Remove the three screws (A) securing the left inner cover to the machine. Repair information...
  • Page 304: Rear Door Removal

    7463 Remove the left inner cover. Rear door removal Open the rear door. Remove the screw (A) securing the rear door support strap to the machine. Repair information...
  • Page 305 7463 Remove the support strap. Slide the rear door away from the machine, and remove it. Repair information...
  • Page 306: Rear Lower Cover Removal

    7463 Rear lower cover removal Remove the rear door. See “Rear door removal” on page 302. Remove the two screws (A) securing the left frame pivot to the machine. Remove the left frame pivot. Repair information...
  • Page 307: Rear Lower Door Removal (Mx81X)

    7463 Remove the two screws (B) securing the rear lower cover. Gently pull the rear lower cover up and out to remove it. Rear lower door removal (MX81x) Remove the controller board access cover. See “Controller board access cover removal” on page 373.
  • Page 308: Right Cover Removal (Mx71X)

    7463 Open the rear lower door. Remove the six screws (A) securing the rear lower door to the machine. Remove the rear lower door. Disconnect the cables from the controller board. Right cover removal (MX71x) Open the front door. Raise the operator panel to its uppermost position. Remove the rear door.
  • Page 309: Right Cover Removal (Mx81X)

    7463 Remove the five screws (A) securing the right cover to the machine. Remove the right cover. Right cover removal (MX81x) Open the front door. Remove the media tray. Open the cartridge door. Repair information...
  • Page 310: Right Inner Cover Removal (Mx71X)

    7463 Remove the five screws (A) securing the right cover to the machine. Remove the right cover. Right inner cover removal (MX71x) Remove the right cover. See “Left inner cover removal” on page 300. Remove the three screws (A) securing the right inner cover to the machine. Remove the right inner cover.
  • Page 311: Top Cover Removal

    7463 Top cover removal This procedure is only applicable to MX81x models. Gently lift the top cover from the machine. Remove the top cover. Base printer- front removals • “Duplex exit diverter removal” on page 309 • “Front door removal” on page 311 •...
  • Page 312 7463 Remove the spring (A). Move the duplex exit diverter to the right, and detach the left hinge point. Lift the right hinge point, and remove the duplex exit diverter. Repair information...
  • Page 313: Front Door Removal

    7463 Front door removal Open the control panel. Lower the front door. Remove the MPF tray. See “MPF tray removal” on page 327. Gently flex the left bracket (A) and release the tab on the MPF support link. Repair information...
  • Page 314: Inner Guide Deflector Removal

    7463 Gently flex the right bracket (B) and release the tab on the MPF support link. Slide the front door to the left, and detach it from the machine. Inner guide deflector removal Remove the left cover. See “Left cover removal (MX71x)” on page 296.
  • Page 315 7463 Remove the toner cartridge. Remove the imaging unit. Remove the MPF feeder lift plate. See “MPF feeder lift plate removal” on page 322. Remove the media turn guide. See “Media turn guide removal” on page 320. Remove the media vertical guide. See “Media vertical guide removal”...
  • Page 316: Laser Printhead Removal

    7463 Laser printhead removal Installation note: When replacing the laser printhead, ensure that the proper adjustments are made. For more information, go to “Media aligner roller adjustment” on page 279. Open the control panel door. Remove the toner cartridge. Remove the two screws (A) securing the printhead access cover to the machine. Warning—Potential Damage: When removing the printhead access cover, ensure that the cartridge cooling fan cable does not become disconnected.
  • Page 317 7463 Remove the printhead access cover. Remove all of the harnesses from the back side of the printhead access cover. Raise the paper support on top of the printer to provide access to the printhead mounting screws. Remove the three 5.5mm hex screws (B) securing the laser printhead to the machine. Note: Ensure the screws do not fall inside the machine.
  • Page 318 7463 Note: When removing the laser printhead, do not adjust the printhead adjuster screw until the new printhead has been installed. Repair information...
  • Page 319: Media Aligner Roller Removal

    7463 Gently lift and then remove the laser printhead from the machine. Disconnect the two cables from the laser printhead. Installation note: When the new laser printhead has been installed, complete the polygon printhead mechanical registration adjustment procedure, as needed. See “Polygon printhead mechanical registration adjustment”...
  • Page 320 7463 Remove the MPF pick roller. See “MPF pick roller removal” on page 326. Remove the MPF feeder lift plate. See “MPF feeder lift plate removal” on page 322. Remove the media vertical guide. See “Media vertical guide removal” on page 321.
  • Page 321 7463 Using a 3mm hex wrench, completely loosen the adjuster screw (C) counterclockwise, as shown in the following image. Installation warning: Make sure to reattach the grounding strap to the correct screw, and make sure the grounding strap is out of the paper path. Gently detach the media aligner roller.
  • Page 322: Media Turn Guide Removal

    7463 Media turn guide removal Remove the left cover. See “Left cover removal (MX71x)” on page 296. Remove the controller board access shield. See “Controller board access shield removal” on page 374. Remove the media tray. See “Media tray removal” on page 362.
  • Page 323: Media Vertical Guide Removal

    7463 Remove the media turn guide. Installation note: When replacing the media turn guide, ensure that the alignment pin properly engages the media turn guide and that the alignment hooks properly engage the slots in the frame. If these parts are not properly engaged, paper jams will occur.
  • Page 324: Mpf Feeder Lift Plate Removal

    7463 Detach the right side of the media vertical guide. Remove the media vertical guide. MPF feeder lift plate removal Remove the left cover. See “Left cover removal (MX71x)” on page 296. Remove the controller board access shield. See “Controller board access shield removal” on page 374.
  • Page 325 7463 Remove the four screws (A) securing the MPF feeder lift plate to the machine. Press down the plate, as shown in the following image, and remove the MPF feeder lift plate. Warning—Potential Damage: When you press down the plate, you are lowering the pick pad (B) away from the MPF feed roller to prevent damage.
  • Page 326 7463 Installation warning: When replacing the MPF feeder lift plate ensure that the pick pad (B) is placed properly behind the MPF feed roller. Installation warning: When replacing the MPF feeder lift plate ensure that the actuator flag (C) is placed in the slot, as shown in the following image.
  • Page 327 7463 Disconnect the MPF feeder lift plate cable - J38 (E). Remove the MPF feeder lift plate. Installation warning: When replacing the MPF feeder lift plate, ensure that the MPF feeder lift plate cable and solenoid cable are properly rerouted and that all cables are properly reconnected. Make sure that these cables are not pinched between the MPF feeder lift plate and the frame before replacing the screws.
  • Page 328: Mpf Pick Roller Removal

    7463 MPF pick roller removal Remove the left cover. See “Left cover removal (MX71x)” on page 296. Remove the controller board access shield. See “Controller board access shield removal” on page 374. Remove the media tray. See “Media tray removal” on page 362.
  • Page 329: Mpf Tray Removal

    7463 Remove the MPF pick roller. Remove the second flange. MPF tray removal Open the control panel. Lower the front door. Repair information...
  • Page 330 7463 Gently flex the left bracket and detach the left side of the MPF tray. Gently flex the right bracket and detach the right side of the MPF tray. Repair information...
  • Page 331: Sensor (Input) Removal

    7463 Raise the MPF tray to a vertical position, and detach it from the machine. Sensor (input) removal Remove the left cover. See “Left cover removal (MX71x)” on page 296. Remove the controller board access shield. See “Controller board access shield removal” on page 374.
  • Page 332: Sensor (Toner Density) Removal

    7463 Disconnect the cable from the sensor (input). Release the hooks (A) securing the sensor (input) to the machine. Remove the sensor (input). Sensor (toner density) removal Remove the left cover. See “Left cover removal (MX71x)” on page 296. Remove the controller board access shield. See “Controller board access shield removal”...
  • Page 333 7463 Remove the toner cartridge. Remove the imaging unit. Remove the MPF feeder lift plate. See “MPF feeder lift plate removal” on page 322. Remove the media turn guide. See “Media turn guide removal” on page 320. Remove the media vertical guide. See “Media vertical guide removal”...
  • Page 334: Transfer Roller Left Arm With Cable Removal

    7463 Disconnect the cable (B). Transfer roller left arm with cable removal Remove the left cover. See “Left cover removal (MX71x)” on page 296. Remove the controller board access shield. See “Controller board access shield removal” on page 374. Remove the media tray. See “Media tray removal”...
  • Page 335: Transfer Roller Right Arm Removal

    7463 Remove the screw (A) securing the part to the machine. Remove the transfer roller left arm with cable. Disconnect the cable (B) from the HVPS. Transfer roller right arm removal Remove the left cover. See “Left cover removal (MX71x)” on page 296.
  • Page 336 7463 Remove the toner cartridge. Remove the imaging unit. Remove the MPF feeder lift plate. See “MPF feeder lift plate removal” on page 322. Remove the media turn guide. See “Media turn guide removal” on page 320. Remove the media vertical guide. See “Media vertical guide removal”...
  • Page 337 7463 Remove the screw (B) securing the transfer roller right arm to the machine. Remove the transfer roller right arm. Repair information...
  • Page 338: Transfer Roller Removal

    7463 Transfer roller removal Open the control panel cover. Open the front door. Remove the toner supply. Repair information...
  • Page 339 7463 Remove the imaging unit. Using the drive gear, gently pull the right side of the transfer roller to slightly detach it from the machine. Gently move the transfer roller to the right to disengage it from the left transfer roller arm. Note: When removing the transfer roller, avoid all contact with the foam surface, or print quality issues might occur.
  • Page 340: Base Printer - Rear Removals

    7463 Remove the transfer roller. Base printer - rear removals • “Duplex motor removal” on page 338 • “Fuser removal” on page 340 • “Fuser access door removal” on page 342 • “Left frame pivot removal” on page 343 • “Right frame pivot removal”...
  • Page 341 7463 Remove the three screws (A) securing the duplex motor to the machine. Position the printer so that you can access the bottom of the machine, as shown in the following image. Detach the drive belt from the pulley. Repair information...
  • Page 342: Fuser Removal

    7463 Return the printer to the normal position, and remove the duplex motor. Disconnect the cable (B) from the control board. Installation note: When replacing the duplex motor, make sure the drive belt connected to the duplex is properly reattached. Fuser removal CAUTION—HOT SURFACE: The inside of the printer might be hot.
  • Page 343 7463 Loosen the two fuser thumbscrews (A). Gently pull the fuser, and remove it from the machine. Repair information...
  • Page 344: Fuser Access Door Removal

    7463 Fuser access door removal Remove the rear door. See “Rear door removal” on page 302. Gently flex the fuser access door hinges. Pull the fuser access door away from the machine to remove it. Repair information...
  • Page 345: Left Frame Pivot Removal

    7463 Left frame pivot removal Remove the rear door. See “Rear door removal” on page 302. Remove the two screws (A) securing the left frame pivot to the machine. Remove the left frame pivot. Repair information...
  • Page 346: Right Frame Pivot Removal

    7463 Right frame pivot removal Remove the rear door. See “Rear door removal” on page 302. Remove the two screws (A) securing the right frame pivot to the machine. Remove the right frame pivot. Repair information...
  • Page 347: Sensor (Rear Door Interlock) Removal

    7463 Sensor (rear door interlock) removal Open the printer rear door. Remove the left cover. See “Left cover removal (MX71x)” on page 296. Using a flat-tip screwdriver, pry the sensor (rear door interlock) away from the machine. Note: It might take a small amount of force to remove the sensor (rear door interlock). Disconnect the cable (A) from the sensor (rear door interlock).
  • Page 348: Cartridge Door Removal

    7463 • “Output bin sensor cover removal” on page 349 • “Sensor (standard bin full) removal” on page 349 • “Standard bin cover removal (MX71x)” on page 350 • “Standard bin cover removal (MX81x)” on page 352 • “Upper redrive removal” on page 354 Cartridge door removal Remove the toner supply cartridge.
  • Page 349 7463 Remove the sensor cover. Remove the upper redrive. See “Upper redrive removal” on page 354. Remove the sensor (standard bin full) with actuator. See “Sensor (standard bin full) removal” on page 349. Remove the standard bin cover. See “Standard bin cover removal (MX81x)” on page 352.
  • Page 350 7463 Detach the two springs from the machine. Remove the cartridge door. Repair information...
  • Page 351: Output Bin Sensor Cover Removal

    7463 Output bin sensor cover removal Open the rear door. Remove the screw (A). Remove the output bin sensor cover. Sensor (standard bin full) removal Open the control panel door. Open the rear door. Remove the sensor cover. Repair information...
  • Page 352: Standard Bin Cover Removal (Mx71X)

    7463 Remove the screw (A) securing the sensor (standard bin full) to the machine. Remove the sensor (standard bin full). Disconnect the cable (B). Standard bin cover removal (MX71x) Remove the left cover. See “Left cover removal (MX71x)” on page 296.
  • Page 353 7463 Remove the sensor (standard bin full) with actuator. See “Sensor (standard bin full) removal” on page 349. Remove the four screws (A). Cut the two cable ties securing the cables to the bottom of the standard bin cover. Repair information...
  • Page 354: Standard Bin Cover Removal (Mx81X)

    7463 Remove the standard bin cover. Standard bin cover removal (MX81x) Remove the left cover. See “Left cover removal (MX81x)” on page 298. Remove the right cover. See “Right cover removal (MX71x)” on page 306. Open the rear door. Remove the top cover. See “Top cover removal”...
  • Page 355 7463 Remove the sensor cover. Remove the upper redrive. See “Upper redrive removal” on page 354. Remove the sensor (standard bin full) with actuator. See “Sensor (standard bin full) removal” on page 349. Remove the five screws (B). Repair information...
  • Page 356: Upper Redrive Removal

    7463 Remove the standard bin cover. Upper redrive removal Open the rear door. Remove the top cover. See “Top cover removal” on page 309. Open the fuser access door. Repair information...
  • Page 357: Base Printer - Bottom Removals

    7463 Remove the two screws (A). Move the upper redrive down and away from the machine to remove it. Base printer - bottom removals • “Duplex front flap removal” on page 356 • “Duplex rear flap removal” on page 357 •...
  • Page 358: Duplex Front Flap Removal

    7463 • “Sensor (duplex path) removal” on page 364 • “Sensor (tray 1 media out) removal” on page 365 • “Separator roller assembly removal” on page 367 • “Right frame extension (MX71x)” on page 367 • “Right frame extension removal (MX81x)” on page 369 Duplex front flap removal Warning—Potential Damage: When removing the duplex front flap, ensure that you retain the attached spring.
  • Page 359: Duplex Rear Flap Removal

    7463 Lower the duplex front flap to the angle shown in the following image, and gently detach it from the machine. Duplex rear flap removal Warning—Potential Damage: When removing the duplex rear flap, ensure that you retain the attached springs. Press down on the duplex rear flap, and remove the screw (A) securing the bracket to the machine.
  • Page 360: Left Frame Extension Removal (Mx71X)

    7463 Remove the bracket from the machine. Gently remove the duplex rear flap. Left frame extension removal (MX71x) Remove the left cover. See “Left cover removal (MX71x)” on page 296. Gently place the printer on its right side. Repair information...
  • Page 361 7463 Remove the two screws (A) securing the left frame extension to the machine. Release the two hooks (B). Repair information...
  • Page 362: Left Frame Extension Removal (Mx81X)

    7463 Remove the left frame extension. Disconnect the three cables from the controller board. Left frame extension removal (MX81x) Remove the controller board access cover. See “Controller board access cover removal” on page 373. Remove the controller board access shield. See “Controller board access shield removal”...
  • Page 363 7463 Remove the six screws (A) securing the left frame extension to the machine. Release the two hooks (B). Repair information...
  • Page 364: Media Tray Removal

    7463 Remove the left frame extension. Disconnect the cables from the controller board. Media tray removal Pull the media tray out from the machine until you meet resistance. Repair information...
  • Page 365: Pick Roller Assembly Removal

    7463 Lift the media tray, as shown in the following image, and remove it from the machine. Pick roller assembly removal Remove the media tray. See “Media tray removal” on page 362. Lower the front duplex flap to gain access to the pick roller assembly. Note: When removing the pick roller assembly, avoid all contact with the roller surfaces, or paper jams might occur.
  • Page 366: Sensor (Duplex Path) Removal

    7463 Sensor (duplex path) removal Disconnect the machine from any input options. Carefully place the machine on its rear side so that the bottom of the machine is exposed. Remove the three screws (A) securing the sensor (duplex path) to the machine. Remove the sensor (duplex path).
  • Page 367: Sensor (Tray 1 Media Out) Removal

    7463 Sensor (tray 1 media out) removal Remove the right cover. “Right cover removal (MX71x)” on page 306. Remove the rear lower door. See “Rear lower cover removal” on page 304. Remove the LVPS. See “LVPS removal” on page 389. Remove the left cover.
  • Page 368 7463 Release the hooks (B) securing the sensor (tray 1 media out) to the media feeder. Remove the sensor (tray 1 media out). Repair information...
  • Page 369: Separator Roller Assembly Removal

    7463 Separator roller assembly removal Remove the media tray from the machine. Press the button to release the separator roller assembly from the media tray. Remove the separator roller assembly. Right frame extension (MX71x) Remove the base machine from any input options. Remove the media tray.
  • Page 370 7463 Remove the two screws (A) securing the right frame extension to the machine. Repair information...
  • Page 371: Right Frame Extension Removal (Mx81X)

    7463 Release the two hooks (B) securing the right frame extension to the machine. Remove the right frame extension. Right frame extension removal (MX81x) Remove the controller board access cover. See “Controller board access cover removal” on page 373. Remove the controller board access shield. See “Controller board access shield removal”...
  • Page 372 7463 Remove the rear door. See “Rear door removal” on page 302. Remove the left cover. See “Left cover removal (MX71x)” on page 296. Remove the right cover. See “Right cover removal (MX71x)” on page 306. Remove the rear lower door. See “Rear lower door removal (MX81x)”...
  • Page 373: Base Printer - Left Removals

    7463 Remove the right frame extension. Base printer - left removals • “Controller board removal” on page 372 • “Controller board access cover removal” on page 373 • “Controller board access shield removal” on page 374 • “Fuser drive motor removal” on page 374 •...
  • Page 374: Controller Board Removal

    7463 Controller board removal Note: If you are replacing the controller board, retain the flash card from the original controller board so that you can use it with the replacement controller board. Warning—Potential Damage: When replacing the control panel, control panel board, or controller board, replace only one component at a time.
  • Page 375: Controller Board Access Cover Removal

    7463 Remove the controller board. Installation note: Make sure you retain the flash card from the original controller board so that you can use it with the replacement controller board. Controller board access cover removal Detach the controller board access cover from the machine. Repair information...
  • Page 376: Controller Board Access Shield Removal

    7463 Controller board access shield removal Remove the left cover. See “Left cover removal (MX71x)” on page 296. Loosen the eight screws (A) securing the controller board access shield to the machine. Move the controller board access shield toward the front of the machine to remove it. Fuser drive motor removal Remove the rear door.
  • Page 377 7463 Remove the LVPS. See “LVPS removal” on page 389. Remove the left cover. See “Left cover removal (MX71x)” on page 296. Remove the PCBA housing. See “PCBA housing removal” on page 380. Remove the main drive motor. See “Main drive motor removal” on page 377.
  • Page 378: Main Cooling Fan Removal

    7463 Remove the fuser drive motor. Installation notes: • When replacing the fuser drive motor, ensure that the grounding plate is properly reattached. • When replacing the fuser drive motor, ensure that the cable is properly reconnected. Main cooling fan removal Remove the left cover.
  • Page 379: Main Drive Motor Removal

    7463 Disconnect the cable (C) from the controller board, and remove the main cooling fan. Main drive motor removal Remove the imaging unit from the machine. Remove the right cover. See “Right cover removal (MX71x)” on page 306. Remove the rear lower cover. See “Rear lower cover removal”...
  • Page 380 7463 Remove the four screws (B) securing the main drive motor to the machine. Remove the main drive motor from the machine. Disconnect the cable from the main drive motor. Installation warning: When replacing the main drive motor, make sure that the control panel door is in the closed position or the main drive motor will not align properly, and damage will occur.
  • Page 381: Media Feeder Removal

    7463 Media feeder removal Remove the right cover. See “Right cover removal (MX71x)” on page 306. Remove the rear lower cover. See “Rear lower cover removal” on page 304. Remove the LVPS. See “LVPS removal” on page 389. Remove the left cover. See “Left cover removal (MX71x)”...
  • Page 382: Pcba Housing Removal

    7463 Remove the media feeder. PCBA housing removal Note: When removing the PCBA housing, the controller board will remain attached to the PCBA housing. Remove the right cover. See “Right cover removal (MX71x)” on page 306. Remove the rear lower cover. See “Rear lower cover removal”...
  • Page 383 7463 Remove the five screws (A). Remove the PCBA housing. Repair information...
  • Page 384: Sensor (Control Panel Interlock) Removal

    7463 Sensor (control panel interlock) removal Remove the left cover. See “Left cover removal (MX71x)” on page 296. Remove the screw (A) securing the bracket to the machine. Remove the bracket from the machine. Disconnect the cable (B) from the sensor (control panel interlock), and remove it. Repair information...
  • Page 385: Sensor (Pick Roller Position) Removal

    7463 Sensor (pick roller position) removal Remove the right cover. See “Right cover removal (MX71x)” on page 306. Remove the rear lower cover. See “Rear lower cover removal” on page 304. Remove the LVPS. See “LVPS removal” on page 389. Remove the left cover.
  • Page 386: Toner Add Motor Removal

    7463 Disconnect the cable. Toner add motor removal Remove the right cover. See “Right cover removal (MX71x)” on page 306. Remove the rear lower cover. See “Rear lower cover removal” on page 304. Remove the LVPS. See “LVPS removal” on page 389.
  • Page 387: Base Printer - Right Removals

    7463 Remove the toner add motor. Base printer - right removals • “Cartridge cooling fan removal” on page 386 • “Duplex cooling fan removal” on page 387 • “HVPS removal” on page 388 • “LVPS removal” on page 389 • “Power switch removal”...
  • Page 388: Cartridge Cooling Fan Removal

    7463 Cartridge cooling fan removal Remove the right cover. See “Right cover removal (MX71x)” on page 306. Remove the screw (A) securing the cartridge cooling fan to the machine. Remove the cartridge cooling fan. Disconnect the cable (B). Installation note: When replacing the cartridge cooling fan, ensure that it is installed as shown in the picture. Repair information...
  • Page 389: Duplex Cooling Fan Removal

    7463 Duplex cooling fan removal Remove the right cover. See “Right cover removal (MX71x)” on page 306. Remove the screw (A) securing the duplex cooling fan from the machine. Remove the duplex cooling fan. Disconnect the cable (B). Installation note: When replacing the duplex cooling fan, ensure that it is installed as shown in the picture. Repair information...
  • Page 390: Hvps Removal

    7463 HVPS removal Remove the right cover. See “Right cover removal (MX71x)” on page 306. Disconnect four cables (A) from the HVPS. Remove the four screws (B) securing the HVPS to the machine. Repair information...
  • Page 391: Lvps Removal

    7463 Remove the HVPS. Installation notes: • When replacing the HVPS, make sure the plastic insulating shield is properly reattached. • When replacing the HVPS, make sure the cables are properly reattached. LVPS removal Remove the right cover. See “Right cover removal (MX71x)” on page 306.
  • Page 392 7463 While holding down the duplex rear flap, remove the two screws (B) securing the LVPS to the machine. Gently but firmly pull the LVPS partially from the machine, as shown in the following image. Repair information...
  • Page 393 7463 Disconnect the fuser power cable (C) from the LVPS. Remove the LVPS. Installation warning: When replacing the LVPS, ensure that the LVPS is perfectly square to the printer, as opposed to replacing it at an angle. If you try to replace the LVPS at an angle, damage will occur to the controller board.
  • Page 394: Power Switch Removal

    7463 Installation notes: • When replacing the LVPS, ensure that all connections are replaced. • When replacing the LVPS, ensure that the connector pins (D) properly engage the controller board. Power switch removal Remove the rear lower cover. See “Rear lower cover removal” on page 304.
  • Page 395 7463 Remove the two screws (B) securing the power switch to the machine. Remove the screw (C) securing the grounding cable. Repair information...
  • Page 396: Control Panel Removals

    7463 Remove the screw (D) securing the bracket to the machine. Remove the power switch. Control panel removals 10‑inch display removal Remove the controller board access cover. See “Controller board access cover removal” on page 373. Remove the rear door. See “Rear door removal”...
  • Page 397 7463 Open the front door. Open the cartridge door. Remove the column left front cover. See “Column left front cover removal (MX81x)” on page 291. Remove the flatbed scanner left cover. See “Flatbed scanner left cover removal topic” on page 484.
  • Page 398 7463 Remove the six screws (B) securing the bottom cover to the assembly. Remove the bottom cover from the assembly. Repair information...
  • Page 399 7463 Remove the four screws (C) securing the ten-inch display to the assembly. Disconnect the three cables (D). Repair information...
  • Page 400: 10-Inch Display (Mx81X) Removal

    7463 Remove the ten‑inch display. 10‑inch display (MX81x) removal Remove the control panel. See “Control panel removal (MX81x)” on page 402. Remove the four screws (A) securing the display. Carefully lift the display, and then disconnect all the cables from the display. Warning—Potential Damage: Connections (B) under the display are prone to damage.
  • Page 401: Control Panel Removal (Mx71X)

    7463 Control panel removal (MX71x) Warning—Potential Damage: When replacing the control panel, control panel board, or controller board, replace only one component at a time. Replace the required component and perform a POR before replacing a second component. If this procedure is not followed, the printer will be rendered inoperable. Never replace both the control panel and the controller board without a POR after installing each one or the printer will be rendered inoperable.
  • Page 402 7463 Disconnect and remove the two cables (A) from the frame. Note: The cables will remain attached to the control panel. Remove the screw (B) securing the grounding cable to the machine. Repair information...
  • Page 403 7463 Remove the e-clip (C) securing the pin to the hinge. Remove the pin. Raise the control panel to its uppermost position. Repair information...
  • Page 404: Control Panel Removal (Mx81X)

    7463 Detach the two springs from the machine. Remove the control panel. Installation warning: When replacing the control panel, ensure that all cables are properly reconnected. Control panel removal (MX81x) Warning—Potential Damage: When replacing the control panel, control panel board, or controller board, replace only one component at a time.
  • Page 405 7463 Open the cartridge door. Remove the column left front cover. See “Column left front cover removal (MX81x)” on page 291. Remove the left scanner cover. See “Flatbed scanner left cover removal topic” on page 484. Remove the screw (A) securing the front scanner cover to the machine. Remove the front scanner cover.
  • Page 406 7463 Remove the seven screws (B) securing the control panel to the machine. Repair information...
  • Page 407 7463 Disconnect the three cables (C) from the controller board. Remove the control panel. Repair information...
  • Page 408: Control Panel Board Removal (Mx71X)

    7463 Control panel board removal (MX71x) Warning—Potential Damage: When replacing the control panel, control panel board, or controller board, replace only one component at a time. Replace the required component and perform a POR before replacing a second component. If this procedure is not followed, the printer will be rendered inoperable. Never replace both the control panel and the controller board without a POR after installing each one or the printer will be rendered inoperable.
  • Page 409: Control Panel Board Removal (Mx81X)

    7463 Remove the control panel board. Control panel board removal (MX81x) Warning—Potential Damage: When replacing the control panel, control panel board, or controller board, replace only one component at a time. Replace the required component and perform a POR before replacing a second component.
  • Page 410 7463 Remove the screw (A) securing the front scanner cover to the machine. Remove the front scanner cover. Remove the control panel. See “Control panel removal (MX81x)” on page 402. Place the control panel upside down on a flat surface. Repair information...
  • Page 411 7463 Remove the six screws (B) securing the bottom cover to the assembly. Remove the bottom cover from the assembly. Repair information...
  • Page 412 7463 Remove the five screws (C). Disconnect the five cables (D). Repair information...
  • Page 413: Control Panel Front Cover Removal

    7463 Remove the control panel board. Control panel front cover removal Raise the control panel to its uppermost position. Repair information...
  • Page 414 7463 Remove the four screws (A) securing the control panel front cover to the machine. Remove the control panel front cover. Repair information...
  • Page 415: Control Panel Latch Removal

    7463 Control panel latch removal Raise the control panel to its uppermost position. Remove the control panel front cover. See “Control panel front cover removal” on page 411. Release the two springs from the control panel frame. Repair information...
  • Page 416: Control Panel Left Bezel Removal (Mx71X)

    7463 Gently flex the corner of the control panel frame as shown in the following image. Gently remove the control panel latch. Control panel left bezel removal (MX71x) Remove the control panel front cover. See “Control panel front cover removal” on page 411.
  • Page 417 7463 Remove the two screws (A) securing the control panel left bezel to the machine. Remove the control panel left bezel. Repair information...
  • Page 418: Control Panel Right Bezel Removal (Mx71X)

    7463 Control panel right bezel removal (MX71x) Remove the control panel front cover. See “Control panel front cover removal” on page 411. Remove the two screws (A) securing the control panel right bezel to the machine. Gently remove the control panel right bezel to gain access to the cables. Disconnect the three cables (B) from the board.
  • Page 419: Left Control Panel Hinge Removal

    7463 Remove the screw (C) securing the ground wires to the control panel right bezel. Remove the control panel right bezel. Left control panel hinge removal Remove the left cover. See “Left cover removal (MX71x)” on page 296. Remove the right cover. See “Right cover removal (MX71x)”...
  • Page 420 7463 Remove the output bin sensor cover. See “Output bin sensor cover removal” on page 349. Remove the sensor (standard bin full) with actuator. See “Sensor (standard bin full) removal” on page 349. Remove the standard bin cover. See “Standard bin cover removal (MX71x)” on page 350.
  • Page 421 7463 Disconnect the USB cable (C) from the controller board. Remove the screw (D) securing the ground wire. Repair information...
  • Page 422: Right Control Panel Hinge Removal

    7463 Position the left control panel hinge as shown in the following image. Remove the left control panel hinge. Right control panel hinge removal Remove the left cover. See “Left cover removal (MX71x)” on page 296. Remove the right cover. See “Right cover removal (MX71x)”...
  • Page 423 7463 Remove the sensor (standard bin full) with actuator. See “Sensor (standard bin full) removal” on page 349. Remove the standard bin cover. See .“Standard bin cover removal (MX71x)” on page 350. Remove the control panel. See “Control panel removal (MX71x)” on page 399.
  • Page 424 7463 Remove the screw (B) securing the ground wire. Position the right control panel hinge as shown in the following image. Repair information...
  • Page 425: Tilting Display Removal (7-Inch And 10-Inch)

    7463 Remove the right control panel hinge. Tilting display removal (7‑inch and 10‑inch) Remove the control panel front cover. See “Control panel front cover removal” on page 411. Remove the control panel right bezel. Remove the screw (A) securing the cover to the control panel. Repair information...
  • Page 426 7463 Gently press the hinge inward to release it from the machine. Remove the tilting display. Repair information...
  • Page 427: Standard Bin Led Board Removal

    7463 Remove the ground wire. Standard bin LED board removal Remove the two screws (A), and then remove the board cover. Repair information...
  • Page 428: Control Panel Cover Removal

    7463 Disconnect the cable (B) and remove the board. Control panel cover removal Remove the control panel. See “Control panel removal (MX71x)” on page 399 “Control panel removal (MX81x)” on page 402. Remove the four screws (A), and then remove the cover. Repair information...
  • Page 429: Control Panel Buttons Removal

    7463 Push the latches inwards to release, and then remove the button. Remove all the control panel buttons. Control panel buttons removal Remove the control panel. See “Control panel removal (MX71x)” on page 399 “Control panel removal (MX81x)” on page 402.
  • Page 430: Control Panel Speaker Removal

    7463 Push the latches inwards to release, and then remove the button. Remove all the control panel buttons. Control panel speaker removal Remove the control panel. See “Control panel removal (MX71x)” on page 399 “Control panel removal (MX81x)” on page 402.
  • Page 431: Usb Cable Removal

    7463 Disconnect the cable (B), and then remove the speaker. USB cable removal Remove the control panel. See “Control panel removal (MX71x)” on page 399 “Control panel removal (MX81x)” on page 402. Remove the control panel cover. See “Control panel cover removal” on page 426.
  • Page 432: Adf And Scanner Removals

    7463 ADF and scanner removals ADF/scanner assembly removal Remove the left cover. See “Left cover removal (MX71x)” on page 296. Remove the rear lower door. See “Rear lower door removal (MX81x)” on page 305. Remove the right cover. See “Right cover removal (MX71x)” on page 306.
  • Page 433 7463 Loosen the six screws (D) securing the controller board shield to the machine. Remove the controller board shield. Remove the screw (E) securing the grounding bracket to the machine. Repair information...
  • Page 434: Adf Removals

    7463 Disconnect the two cables (F). Gently remove the ADF/scanner assembly from the machine. ADF removals ADF assembly removal Remove the ADF rear cover. See “ADF rear cover removal” on page 454. Disconnect the JICC1 and JADF1 cables from the ADF controller card. Repair information...
  • Page 435: Adf Bottom Door Removal

    7463 Pinch the snaps on the JICC1 and JADF1 cable router to release the cable router. Open the ADF, and then lift to detach the ADF from the flatbed scanner. ADF bottom door removal Remove the ADF front cover. See “ADF front cover removal”...
  • Page 436 7463 Remove the screw (A) from the ground cable. Pinch the tabs on the ADF bottom door to open the ADF bottom door. Pry the hinge on the front (B) and rear (C) of the ADF bottom door to release the tabs. Remove the ADF bottom door.
  • Page 437: Adf Scanner Ccd Removal

    7463 ADF scanner CCD removal Remove the ADF front cover. See “ADF front cover removal” on page 443. Remove the ADF rear cover. See “ADF rear cover removal” on page 454. Remove the ADF input tray. See “ADF input tray removal” on page 445.
  • Page 438 7463 Remove the cable holder (C) and the three screws (D) securing the support brackets on the front of the ADF. Remove the top support bracket (E) then use a flat-head screw driver to remove the bottom support bracket (F). Push the ADF scanner frame away from the scanner CCD (1), and then carefully lift the front of the scanner CCD (2).
  • Page 439 7463 Remove the scanner CCD. Repair information...
  • Page 440: Adf Controller Card Removal

    7463 ADF controller card removal Remove the ADF rear cover. See “ADF rear cover removal” on page 454. Remove all the cables from cable connectors on the ADF controller card. Remove the six screws (B) securing the ADF controller card, and then remove the ADF controller card. Repair information...
  • Page 441: Adf Door Removal

    7463 ADF door removal Remove the ADF front cover. Remove the ADF rear cover. Disconnect the JHINGE1 cable (A) from the ADF controller. Remove the ADF left lower cover. Remove the screw (B) securing the ground cable. Repair information...
  • Page 442: Adf Feed Belt Removal

    7463 Remove the two screws (C) and the retaining bracket (D) securing the ADF door. Remove the ADF door. ADF feed belt removal Open the ADF door. Remove the ADF pick roller cover. See “ADF pick roller cover removal” on page 451.
  • Page 443: Adf Float Plate With Springs Removal

    7463 Push down the feed belt, and then push the ADF feed belt to the left to release. ADF float plate with springs removal Open the ADF door. Repair information...
  • Page 444 7463 Pry the ADF float plate in three locations (A) on the right side. Set the teflon paper deflector (B) aside, then pry the ADF float plate in three locations (C) on the left side. Remove the ADF float plate with springs (D). Repair information...
  • Page 445: Adf Front Cover Removal

    7463 ADF front cover removal Raise the ADF assembly. Remove the two screws (A) at the bottom side of the ADF front cover. Open the ADF top cover. Remove the two screws (B) on the top side of the ADF front cover. Repair information...
  • Page 446: Adf Front Side Drive Parts Pack Removal

    7463 Release the ADF front cover from the snaps. ADF front side drive parts pack removal Remove the ADF front cover. See “ADF front cover removal” on page 443. Remove the belt (A). Remove the two springs (B). Remove the c-clips (C). Remove the two screws (D).
  • Page 447: Adf Input Tray Removal

    7463 Pinch the snap of the sensors (G) from the back to remove. ADF input tray removal Remove the ADF front cover. See “ADF front cover removal” on page 443. Remove the ADF rear cover. See “ADF rear cover removal” on page 454.
  • Page 448: Adf Left Hinge Removal

    7463 Remove the four screws (B) securing the ADF input tray. Remove the ADF input tray. ADF left hinge removal Remove the ADF rear cover. See “ADF rear cover removal” on page 454. Disconnect the JICC1 and JADF1 cables from the ADF controller card. Repair information...
  • Page 449 7463 Pinch the snaps on the JICC1 and JADF1 cable router to release the cable router. Open the ADF then lift to detach the ADF from the flatbed scanner. Remove the ADF rear side drive parts pack. See “ADF rear side drive parts pack removal” on page 456.
  • Page 450: Adf Left Lower Cover Removal

    7463 Remove the ADF left hinge (B). ADF left lower cover removal Open the ADF top door. Repair information...
  • Page 451 7463 Remove the four screws (A) securing the ADF rear cover. Open the ADF then loosen the ADF rear cover. Note: Do not completely remove the ADF rear cover. Repair information...
  • Page 452: Adf Lift Tray Removal

    7463 Slide the ADF left lower cover down to disengage it from the tabs on the ADF frame. Remove the ADF left lower cover. ADF lift tray removal Remove the ADF front cover. See “ADF front cover removal” on page 443 Remove the ADF rear cover.
  • Page 453: Adf Pick Roller Cover Removal

    7463 Open the ADF door. Remove the ADF input tray. See “ADF input tray removal” on page 445 Lift and slide the ADF lift tray to remove. ADF pick roller cover removal Open the ADF top cover. Repair information...
  • Page 454: Adf Pick Roller Removal

    7463 Press the two latches on the ADF pick roller cover, and then remove the ADF pick roller cover (A). ADF pick roller removal Open the ADF door. Remove the pick roller cover. See “ADF pick roller cover removal” on page 451.
  • Page 455: Adf Push Button Switch Sensor Removal

    7463 Slide the pick roller to remove. ADF push button switch sensor removal Remove the ADF rear cover. See “ADF rear cover removal” on page 454. Remove the cable (A) attached to the push button switch sensor. Repair information...
  • Page 456: Adf Rear Cover Removal

    7463 Pinch the tabs on the push button switch sensor to remove. ADF rear cover removal Open the ADF top cover. Repair information...
  • Page 457 7463 Remove the four screws (A) securing the ADF rear cover. Remove the ADF rear cover. Repair information...
  • Page 458: Adf Rear Side Drive Parts Pack Removal

    7463 ADF rear side drive parts pack removal Remove the ADF rear cover. See “ADF rear cover removal” on page 454. Disconnect the two connectors (A). Remove the seven screws (B) securing the ADF rear side drive parts pack. Remove the ADF rear side drive parts pack. ADF right hinge removal Remove the ADF rear cover.
  • Page 459 7463 Pinch the snaps on the JICC1 and JADF1 cable router to release the cable router. Open the ADF then lift to detach the ADF from the flatbed scanner. Remove the four screws (A) on the ADF right hinge. Repair information...
  • Page 460: Adf Separation Guide Removal

    7463 Remove the ADF right hinge (B). ADF separation guide removal Open the ADF top cover. Remove the four screws (A) securing the ADF separation guide. Repair information...
  • Page 461: Adf Separator Roller Removal

    7463 Remove the ADF separation guide (B). ADF separator roller removal Open the ADF top cover. Repair information...
  • Page 462 7463 Remove the ADF separator roller access cover. Press the latch on the ADF separator roller to release it from the shaft. Repair information...
  • Page 463: Sensor (Adf 1St Scan) Removal

    7463 Remove the ADF separator roller. Sensor (ADF 1st scan) removal Remove the ADF lift tray. See “ADF lift tray removal” on page 450. Remove the separator roller. See “ADF separator roller removal” on page 459. Remove the screw (A) securing the sensor. Repair information...
  • Page 464: Adf Tray Lift Drive Removal

    7463 Pull the sensor bracket to access the sensor. Disconnect the cable (B). Release the latches securing the sensor to the bracket, and then remove the sensor. ADF tray lift drive removal Remove the ADF front cover. See “ADF front cover removal” on page 443.
  • Page 465 7463 Remove the JELEV1 cable (A) from the ADF controller card. Remove the three screws (B) and the c-clip (C) on the rear of the ADF tray lift drive. Repair information...
  • Page 466 7463 Remove the bushing (D), motor (E), and gear (F). Remove the second bushing (G) underneath the gear from the rear of the ADF tray lift drive. Repair information...
  • Page 467 7463 Remove the c-clip (H) and bushing (I) from the front of the ADF tray lift drive. Pull then lift the ADF tray lift drive shaft to remove. Repair information...
  • Page 468: Bin Extension Removal

    7463 Bin extension removal Pull the bin extension to remove it. Deskew idler shaft removal Open the ADF door. Repair information...
  • Page 469: First Scan Roll Drive Gear (40T) Removal

    7463 Remove the e-clip securing the deskew idler shaft from the inside of the ADF. Remove the ADF front cover. See “ADF front cover removal” on page 443. Remove the e-clip securing the deskew idler shaft from the front of the ADF. Remove the deskew idler shaft.
  • Page 470: Interrupt With Flag Sensor (Adf 2Nd Scan) Removal

    7463 Remove the first scan roll drive gear (B). Interrupt with flag sensor (ADF 2nd scan) removal Remove the ADF front cover. See “ADF front cover removal” on page 443. Remove the ADF rear cover. See “ADF rear cover removal” on page 454.
  • Page 471: Interrupt With Flag Sensor (Adf Media Exit) Removal

    7463 Remove the ADF float plate with spring. See “ADF float plate with springs removal” on page 441. Disconnect the interrupt with flag sensor cable (B) to remove the interrupt with flag sensor. Interrupt with flag sensor (ADF media exit) removal Remove the ADF front cover.
  • Page 472: Magnetic Clutch Removal

    7463 Pinch the snap of the sensor to remove. Magnetic clutch removal Remove the ADF rear cover. See “ADF rear cover removal” on page 454. Disconnect the JDSKW1 cable (A) from the ADF controller card. Remove the ADF rear side drive parts pack. See “ADF rear side drive parts pack removal”...
  • Page 473: Multifeed Sensor Parts Kit Removal

    7463 Remove the e-clip (B) on the magnetic clutch. Remove the magnetic clutch (C). Multifeed sensor parts kit removal Remove the ADF front cover. See “ADF front cover removal” on page 443. Remove the ADF rear cover. See “ADF rear cover removal” on page 454.
  • Page 474 7463 Remove the three screws (A). Release the ADF door cover from the snaps. Disconnect the cable (B) from the interface card. Repair information...
  • Page 475: Sensor (Adf Media Present) Removal

    7463 Remove the three screws (C). Remove the ADF separation guide. Remove the three screws (D). Disconnect the cable (E) from the multifeed sensor parts kit. Sensor (ADF media present) removal Remove the ADF front cover. See “ADF front cover removal” on page 443.
  • Page 476: Sensor (Adf Pick) Removal

    7463 Remove the ADF left lower cover. See “ADF left lower cover removal” on page 448. Open the ADF door. Remove the ADF input tray. See “ADF input tray removal” on page 445. Remove the ADF lift tray. See “ADF lift tray removal” on page 450.
  • Page 477: Sensor (Adf Skew Detect) Removal

    7463 Remove the screw (A) from the sensor. Sensor (ADF skew detect) removal Open the ADF top cover. Remove the separation guide. Remove the ADF separator roll. Disconnect the cable from the sensor. Remove the screw (A) from the sensor. Separation roll drive gear (29t) removal Remove the ADF rear cover.
  • Page 478: Flatbed Scanner Removals

    7463 Remove the separation roll drive gear (B). Flatbed scanner removals Scanner unit removal Remove the controller board cover. Remove the controller board shield. Remove the J51 cable (A) and JADF1 cable (B) from the controller board. Remove the flatbed scanner left cover. Remove the column left outer cover.
  • Page 479 7463 Remove the column left front cover. Remove the flatbed scanner front cover. Remove the flatbed scanner right cover. Take out the J51 cable (C) and JADF1 cable (D). Remove the control panel. Note: Do not disconnect the cables and do not entirely remove the control panel from the machine. Remove the four screws (E) securing the flatbed scanner on the left of the machine.
  • Page 480: Flatbed Scanner Assembly Removal

    7463 Remove the four screws (F) securing the flatbed scanner on the right of the machine. Remove the scanner unit assembly. Flatbed scanner assembly removal Remove the ADF assembly. See “ADF assembly removal” on page 432. Remove the printer left cover. See “Left cover removal (MX71x)”...
  • Page 481 7463 Disconnect the JADF1 and J51 cables (A) from the printer controller card. Remove the six screws (B) securing the flatbed assembly on the left side of the printer. Remove the printer right cover. See “Right cover removal (MX71x)” on page 306.
  • Page 482 7463 Disconnect the speaker cable (C) and bin LED cable (D), and then remove the four screws (E) securing the flatbed scanner assembly on the right side of the printer. Remove the four screws (E) securing the flatbed assembly on the right side of the printer. Open the printer rear door.
  • Page 483: Flatbed Scanner Front Cover Removal

    7463 Flatbed scanner front cover removal Flatbed scanner front cover removal (MX71x) Remove the ADF assembly. Pry the edge of the ADF front cover to disengage the snaps. Unsnap the flatbed front cover from the rest of the tabs on the flatbed scanner glass assembly. Repair information...
  • Page 484 7463 Flatbed scanner front cover removal (MX81x) Open the ADF. Remove the screw (A) securing the front scanner cover to the machine. Slide the flatbed scanner front cover to the right, and then pull to remove. Repair information...
  • Page 485: Flatbed Glass Cushion Removal

    7463 Flatbed glass cushion removal Open the ADF. Remove the flatbed glass cushion. Repair information...
  • Page 486: Flatbed Scanner Left Cover Removal Topic

    7463 Flatbed scanner left cover removal topic Flatbed scanner left cover removal (MX71x) Remove the ADF assembly. See “ADF assembly removal” on page 432. Slide the flatbed scanner left cover to the rear, and then slide out to remove. Flatbed scanner left cover removal (MX81x) Open the ADF.
  • Page 487: Flatbed Scanner Right Cover Removal

    7463 Flatbed scanner right cover removal Flatbed scanner right cover removal (MX71x) Remove the ADF assembly. See “ADF assembly removal” on page 432. Slide the flatbed right cover to the rear, and then remove the flatbed scanner right cover. Flatbed scanner right cover removal (MX81x) Open the ADF.
  • Page 488 7463 Remove the flatbed left cover. See “Flatbed scanner left cover removal topic” on page 484. Remove the flatbed right cover. See “Flatbed scanner right cover removal” on page 485. Remove the flatbed front cover. See “Flatbed scanner front cover removal” on page 481.
  • Page 489 7463 Move the flatbed CCD scanner until it exits completely from the other shaft. Release the flatbed CCD scanner from the belt. Installation note: Make sure that the belt grooves are in full contact with the CCD grooves. Repair information...
  • Page 490 7463 Unlock the cable connector, and then disconnect the FFC from the flatbed CCD scanner. See “Ribbon cable connectors” on page 265. Repair information...
  • Page 491: Flatbed Scanner Drive Parts Kit Removal

    7463 Route off the FFC from the flatbed CCD scanner to completely remove. Flatbed scanner drive parts kit removal Remove the ADF/scanner assembly from the base printer. See “ADF/scanner assembly removal” on page 430. Remove the ADF assembly from the flatbed scanner assembly. See “ADF assembly removal”...
  • Page 492 7463 Remove the ground strap (B). Disconnect the cable (C) from the motor. Slide off one end of the shaft, and then remove the two screws (D). Repair information...
  • Page 493 7463 Remove the tension belt (E). Remove the two c-clips (F). Remove the two gears (G). Repair information...
  • Page 494: Flatbed Scanner Glass Removal

    7463 Flatbed scanner glass removal Remove the ADF/scanner assembly from the base printer. See “ADF/scanner assembly removal” on page 430. Remove the ADF assembly from the flatbed scanner assembly. See “ADF assembly removal” on page 432. Remove the flatbed left cover. See “Flatbed scanner left cover removal topic”...
  • Page 495 7463 Remove the three screws (C) at the left side. Remove the three screws (D) at the right side. Repair information...
  • Page 496: Flatbed Scanner Pcba Removal

    7463 Raise the flatbed scanner glass to remove. Flatbed scanner PCBA removal Remove the ADF/scanner assembly from the base printer. See “ADF/scanner assembly removal” on page 430. Remove the ADF assembly from the flatbed scanner assembly. See “ADF assembly removal” on page 432.
  • Page 497: Flatbed Tension Pulley With Belt Removal

    7463 Remove the screw (B) securing the flatbed scanner PCBA. Flatbed tension pulley with belt removal Remove the ADF/scanner assembly from the base printer. See “ADF/scanner assembly removal” on page 430. Remove the ADF assembly from the flatbed scanner assembly. See “ADF assembly removal”...
  • Page 498 7463 Loosen the adjustment screw (A). Pull the belt to right, and then tighten the adjustment screw. Remove the belt. Repair information...
  • Page 499 7463 Remove the screw (B) securing the tension pulley. Installation notes: Loosen the adjustment screw (A). Repair information...
  • Page 500 7463 Squeeze the pulley, and then tighten the adjustment screw. Install the pulley by tightening the screw (B). Install the belt on the gear. Repair information...
  • Page 501: 250/550-Sheet Media Tray Option Removals (Mx710 And Mx711)

    7463 Loosen the adjustment screw again to tighten the belt. Tighten the adjustment screw again. 250/550-sheet media tray option removals (MX710 and MX711) 250/550-sheet media tray option removal Push the latch to unlock the drawer, then lift the printer or drawer above it, and separate. Repair information...
  • Page 502: Media Tray Separation Roller Removal

    7463 Media tray separation roller removal Press and hold the button (1), then pull the separation roller (2) and remove. Media tray assembly removal Fully extend the tray, then tilt it upward and remove. Media tray front cover removal Remove the media tray. See “250/550-sheet media tray option removal”...
  • Page 503: Drawer Pick Roller Removal

    7463 Release the tabs (B) at the bottom, then remove the front tray cover. Drawer pick roller removal Remove the media tray. See “250/550-sheet media tray option removal” on page 499. Move the rollers downward (1), then push the latches inward (2), and pull out the pick roller (3). Sensor (pick roll position) removal Remove the media tray.
  • Page 504: Drawer Assembly Rear Cover Removal

    7463 Disconnect the cable (B), and remove the sensor (pick roller position). Drawer assembly rear cover removal Note: This is not a FRU. Remove the four screws (A), then remove the rear cover. Repair information...
  • Page 505: Drawer Assembly Left Cover Removal

    7463 Drawer assembly left cover removal Note: This is not a FRU. Remove the drawer assembly rear cover. See “Drawer assembly rear cover removal” on page 502. Remove the five screws (A) from the left cover. Repair information...
  • Page 506: Drawer Controller Pcba Removal

    7463 Remove the three screws (B) from the bottom of the left cover. Pull the left cover, and remove. Drawer controller PCBA removal Remove the drawer assembly rear cover. See “Drawer assembly rear cover removal” on page 502. Remove the drawer assembly left cover. See “Drawer assembly left cover removal”...
  • Page 507: Drawer Upper Interface Cable Removal

    7463 Remove the controller PCBA. Drawer upper interface cable removal Remove the drawer assembly rear cover. See “Drawer assembly rear cover removal” on page 502. Remove the drawer assembly left cover. See “Drawer assembly left cover removal” on page 503. Remove the tray controller PCBA.
  • Page 508: Drawer Lower Interface Cable Removal

    7463 Crimp both connector studs (A) using a pliers to make them fit to the holes. Push the connector off its slot. Route the upper interface cable off the drawer, and remove. Note: Pay attention to the original routing of the cable. Drawer lower interface cable removal Remove the drawer assembly rear cover.
  • Page 509: Drawer Media Feeder Removal

    7463 Push the tabs inward, then push the connector off its slot. Route the interface cable off the drawer, and remove. Note: Pay attention to the original routing of the cable. Drawer media feeder removal Remove the drawer assembly rear cover. See “Drawer assembly rear cover removal”...
  • Page 510 7463 Remove the three screws from the media feeder using a #1 Phillips screwdriver. To remove the media feeder, take note of the following: • While pushing the media feeder upward, clear the obstacle points (B). Repair information...
  • Page 511: Drawer Transport Motor Removal

    7463 • While pushing the media feeder upward, release the tab (C) by pulling the feeder backward. Warning—Potential Damage: Ease the media feeder off the drawer. Be careful not to damage the media feeder. Drawer transport motor removal Remove the drawer assembly rear cover. See “Drawer assembly rear cover removal”...
  • Page 512: Sensor (Drawer Pass Through) Removal

    7463 Remove the two screws (A) using a #1 Phillips screwdriver. Route the cable off the drawer, then remove the transport motor. Sensor (drawer pass through) removal Remove the media tray. See “250/550-sheet media tray option removal” on page 499. Remove the rear cover.
  • Page 513 7463 Remove the seven screws (A) under the drawer. From the left side of the drawer, remove the nine screws (B). Repair information...
  • Page 514: Sensor (Pick) Removal

    7463 Pry the frame loose to release the pins (C). To access the cable, lift the left side of the top plate, and pull the sensor assembly away from the drawer. Note: Pay attention to the original routing of the cable. Route the sensor cable off the drawer, and remove the sensor.
  • Page 515 7463 Disconnect and release the cables (J4, J8 and J7) from the controller PCBA. Note: Pay attention to the original position of the cables. Remove the six screws (A) under the drawer. Repair information...
  • Page 516 7463 From the left side of the drawer, remove the nine screws (B). Pry the frame loose to release the pins (C). Repair information...
  • Page 517: High Capacity Input Tray Option Removals (Mx710 And Mx711)

    7463 To access the cable, lift the left side of the top plate, and pull the sensor assembly away from the drawer. Note: Pay attention to the original routing of the cable. Route the sensor cable off the drawer, and remove the sensor. High capacity input tray option removals (MX710 and MX711) HCIT and drawer assembly removal Push the latch sideward until it locks.
  • Page 518: Hcit Removal

    7463 HCIT removal Fully extend the tray, then press the left and right latches to release the tray. Pull the media tray out of the drawer. HCIT drawer assembly removal Remove the HCIT. See “HCIT removal” on page 516. The drawer remains. Repair information...
  • Page 519: Hcit Separator Roll Assembly Removal

    7463 HCIT separator roll assembly removal Press and hold the button (1), then pull the separator roll assembly and remove (2). HCIT media guide removal Pull the media guide out of the tray, and remove. Repair information...
  • Page 520: Hcit Front Cover Removal

    7463 HCIT front cover removal Remove the HCIT. See “HCIT removal” on page 516. Remove the three screws (A) behind the media tray front cover. Repair information...
  • Page 521 7463 Remove the three screws (B) behind the cover at the other side. Release the latches, and remove the media tray front cover. Repair information...
  • Page 522: Hcit Pick Arm Assembly Removal

    7463 HCIT pick arm assembly removal Remove the HCIT. See “HCIT removal” on page 516. Push the latches inward (1), and pull out the pick arm assembly (2). Repair information...
  • Page 523: Hcit Drawer Assembly Rear Cover Removal

    7463 HCIT drawer assembly rear cover removal Note: This is not a FRU. Remove the four screws (A) from the drawer rear cover. Flex the cover to release the tabs securing the upper portion. Ease the drawer assembly rear cover off the drawer, and remove. Repair information...
  • Page 524: Hcit Drawer Assembly Left Cover Removal

    7463 HCIT drawer assembly left cover removal Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 521. Remove the two screws (A) from the front side of the cover. Remove the two screws (B) from the top side of the cover. Repair information...
  • Page 525 7463 Remove the two screws (C) from the rear side of the cover. Remove the left cover. Repair information...
  • Page 526: Hcit Drawer Assembly Right Cover Removal

    7463 HCIT drawer assembly right cover removal Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 521. Remove the two screws (A) from the front side of the cover. Repair information...
  • Page 527 7463 Remove the two screws (B) from the top side of the cover. Remove the two screws (C) from the rear side of the cover. Repair information...
  • Page 528: Hcit Controller Pcba Removal

    7463 Pull the tab to release, then remove the right cover. HCIT controller PCBA removal Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 521. Remove the drawer assembly left cover. See “HCIT drawer assembly left cover removal” on page 522.
  • Page 529: Hcit Top Cover Assembly Removal

    7463 Remove the controller PCBA. Installation note: Make sure the controller PCBA is properly mounted by aligning the pins (B). HCIT top cover assembly removal Note: This is not a FRU. Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 521.
  • Page 530 7463 Remove the ground screw (A). Remove the 11 screws (B), then remove the top cover. Repair information...
  • Page 531: Hcit Lift Drive Motor Removal

    7463 HCIT lift drive motor removal Remove the HCIT drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 521. Remove the HCIT drawer assembly right cover. See “HCIT drawer assembly right cover removal” on page 524. Disconnect the drive motor cable (B), then remove the four screws (A) from the drive motor frame.
  • Page 532 7463 Remove the other four screws (C) from the front side of the frame. Repair information...
  • Page 533: Hcit Drawer Assembly Interface Cable Removal

    7463 Lift the motor cover, and remove the two screws (D) using a #1 Phillips screwdriver. Remove the tray lift drive motor. HCIT drawer assembly interface cable removal Remove the HCIT drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 521.
  • Page 534: Sensor (Hcit Media Low) With Flag Removal

    7463 Crimp both connector pins (A) using pliers to make them fit through the pin holes. Push the connector off its slot. Route the interface cable off the drawer, and remove. Note: Pay attention to the original routing of the cable. Sensor (HCIT media low) with flag removal Remove the HCIT.
  • Page 535: Sensor (Pick Roll Position) Removal

    7463 Disconnect the cable (B), and remove the sensor. Flex the brace to release, then remove the flag. Sensor (pick roll position) removal Remove the HCIT. See “HCIT removal” on page 516. Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 521.
  • Page 536 7463 Release the latches (A) holding the sensor to the media feeder. Repair information...
  • Page 537: Sensor (Hcit Pick) Removal

    7463 Disconnect the cable (B), and remove the sensor. Sensor (HCIT pick) removal Remove the HCIT. See “HCIT removal” on page 516. Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 521. Remove the drawer assembly left cover. See “HCIT drawer assembly left cover removal”...
  • Page 538: Hcit Media Feeder Removal

    7463 Remove the screw (A) securing the sensor. Release the cable from its cable holders, then remove the sensor (pass through). HCIT media feeder removal Remove the HCIT. See “HCIT removal” on page 516. Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal”...
  • Page 539 7463 Remove the screw (A) securing the feeder to the top. Disconnect the two cables (B) from the media feeder. Remove the six screws (C) securing the media feeder. Repair information...
  • Page 540: 550-Sheet Media Tray Option Removals (Mx810, Mx811, And Mx812)

    7463 With a prying tool, release the spring to loosen the link (D). Lift the media feeder and release the link holding the media feeder. Ease the media feeder off the drawer, and remove. 550-sheet media tray option removals (MX810, MX811, and MX812) 550-sheet media tray and drawer assembly removal Push the latch to unlock the drawer, then lift the printer or drawer above it, and separate.
  • Page 541: Media Tray Separation Roller Removal

    7463 Media tray separation roller removal Press and hold the button (1), then pull the separation roller (2) and remove. Media tray assembly removal Fully extend the tray, then tilt it upward and remove. Media tray front cover removal Remove the media tray. See “Media tray assembly removal”...
  • Page 542: Drawer Pick Roller Removal

    7463 Release the tabs (B) at the bottom, then remove the front tray cover. Drawer pick roller removal Remove the media tray. See “550-sheet media tray and drawer assembly removal” on page 538. Move the rollers downward (1), then push the latches inward (2), and pull out the pick roller (3). Sensor (pick roll position) removal Remove the media tray.
  • Page 543: Drawer Assembly Rear Cover Removal

    7463 Disconnect the cable (B), and remove the sensor. Drawer assembly rear cover removal Note: This is not a FRU. Remove the four screws (A), then remove the rear cover. Repair information...
  • Page 544: Drawer Assembly Left Cover Removal

    7463 Drawer assembly left cover removal Note: This is not a FRU. Remove the drawer assembly rear cover. See “Drawer assembly rear cover removal” on page 541. Remove the five screws (A) from the left cover. Repair information...
  • Page 545: Drawer Controller Pcba Removal

    7463 Remove the three screws (B) from the bottom of the left cover. Pull the left cover, and remove. Drawer controller PCBA removal Remove the drawer assembly rear cover. See “Drawer assembly rear cover removal” on page 541. Remove the drawer assembly left cover. See “Drawer assembly left cover removal”...
  • Page 546: Drawer Upper Interface Cable Removal

    7463 Remove the controller PCBA. Drawer upper interface cable removal Remove the drawer assembly rear cover. See “Drawer assembly rear cover removal” on page 541. Remove the drawer assembly left cover. See “Drawer assembly left cover removal” on page 542. Remove the tray controller PCBA.
  • Page 547: Drawer Lower Interface Cable Removal

    7463 Crimp both connector studs (A) using a pliers to make them fit to the holes. Push the connector off its slot. Route the upper interface cable off the drawer, and remove. Note: Pay attention to the original routing of the cable. Drawer lower interface cable removal Remove the drawer assembly rear cover.
  • Page 548: Drawer Media Feeder Removal

    7463 Push the tabs inward, then push the connector off its slot. Route the interface cable off the drawer, and remove. Note: Pay attention to the original routing of the cable. Drawer media feeder removal Remove the drawer assembly rear cover. See “Drawer assembly rear cover removal”...
  • Page 549 7463 Remove the three screws from the media feeder using a #1 Phillips screwdriver. To remove the media feeder, take note of the following: • While pushing the media feeder upward, clear the obstacle points (B). Repair information...
  • Page 550: Drawer Transport Motor Removal

    7463 • While pushing the media feeder upward, release the tab (C) by pulling the feeder backward. Warning—Potential Damage: Ease the media feeder off the drawer. Be careful not to damage the media feeder. Drawer transport motor removal Remove the drawer assembly rear cover. See “Drawer assembly rear cover removal”...
  • Page 551: Sensor (Drawer Pass Through) Removal

    7463 Remove the two screws (A) using a #1 Phillips screwdriver. Route the cable off the drawer, then remove the lift plate drive motor. Sensor (drawer pass through) removal Remove the media tray. See “550-sheet media tray and drawer assembly removal” on page 538.
  • Page 552 7463 Remove the seven screws (A) under the drawer. From the left side of the drawer, remove the nine screws (B). Repair information...
  • Page 553: Sensor (Pick) Removal

    7463 Pry the frame loose to release the pins (C). To access the cable, lift the left side of the top plate, and pull the sensor assembly away from the drawer. Note: Pay attention to the original routing of the cable. Route the sensor cable off the drawer, and remove the sensor.
  • Page 554 7463 Disconnect and release the cables (J4, J8 and J7) from the controller PCBA. Note: Pay attention to the original position of the cables. Remove the six screws (A) under the drawer. Repair information...
  • Page 555 7463 From the left side of the drawer, remove the twelve screws (B). Pry the frame loose to release the pins (C). Repair information...
  • Page 556: High Capacity Input Tray Option Removals (Mx810, Mx811, And Mx812)

    7463 To access the cable, lift the left side of the top plate, and pull the sensor assembly away from the drawer. Note: Pay attention to the original routing of the cable. Route the sensor cable off the drawer, and remove the sensor. High capacity input tray option removals (MX810, MX811, and MX812) HCIT and drawer assembly removal...
  • Page 557: Hcit Removal

    7463 HCIT removal Fully extend the tray, then press the left and right latches to release the tray. Pull the media tray out of the drawer. HCIT drawer assembly removal Remove the HCIT. See “HCIT removal” on page 555. The drawer remains. Repair information...
  • Page 558: Hcit Separator Roll Assembly Removal

    7463 HCIT separator roll assembly removal Press and hold the button (1), then pull the separator roll assembly and remove (2). HCIT media guide removal Pull the media guide out of the tray, and remove. Repair information...
  • Page 559: Hcit Front Cover Removal

    7463 HCIT front cover removal Remove the HCIT. See “HCIT removal” on page 555. Remove the three screws (A) behind the media tray front cover. Remove the three screws (B) behind the cover at the other side. Repair information...
  • Page 560: Hcit Pick Arm Assembly Removal

    7463 Release the latches, and remove the media tray front cover. HCIT pick arm assembly removal Remove the HCIT. See “HCIT removal” on page 555. Push the latches inward (1), and pull out the pick arm assembly (2). Repair information...
  • Page 561: Hcit Drawer Assembly Rear Cover Removal

    7463 HCIT drawer assembly rear cover removal Note: This is not a FRU. Remove the four screws (A) from the drawer rear cover. Ease the drawer assembly rear cover off the drawer, and remove. HCIT drawer assembly left cover removal Remove the drawer assembly rear cover.
  • Page 562: Hcit Drawer Assembly Right Cover Removal

    7463 Remove the two screws (B) from the top side of the cover. Remove the left cover. HCIT drawer assembly right cover removal Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 559. Remove the two screws (A) from the front side of the cover. Repair information...
  • Page 563: Hcit Controller Pcba Removal

    7463 Remove the two screws (B) from the top side of the cover. Remove the right cover. HCIT controller PCBA removal Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 559. Remove the drawer assembly left cover. See “HCIT drawer assembly left cover removal”...
  • Page 564: Hcit Top Cover Assembly Removal

    7463 Remove the controller PCBA. Installation note: Make sure the controller PCBA is properly mounted by aligning the pins (B). HCIT top cover assembly removal Note: This is not a FRU. Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 559.
  • Page 565 7463 Remove the ground screw (A). Remove the 11 screws (B), then remove the top cover. Repair information...
  • Page 566: Hcit Lift Drive Motor Removal

    7463 HCIT lift drive motor removal Remove the HCIT drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 559. Remove the HCIT drawer assembly right cover. See “HCIT drawer assembly right cover removal” on page 560. Disconnect the drive motor cable (B), then remove the four screws (A) from the drive motor frame.
  • Page 567 7463 Remove the other four screws (C) from the front side of the frame. Repair information...
  • Page 568: Hcit Drawer Assembly Interface Cable Removal

    7463 Lift the motor cover, and remove the two screws (D) using a #1 Phillips screwdriver. Remove the tray lift drive motor. HCIT drawer assembly interface cable removal Remove the HCIT drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 559.
  • Page 569: Sensor (Hcit Closed) With Flag Removal

    7463 Crimp both connector pins (A) using pliers to make them fit through the pin holes. Push the connector off its slot. Route the interface cable off the drawer, and remove. Note: Pay attention to the original routing of the cable. Sensor (HCIT closed) with flag removal Remove the HCIT.
  • Page 570: Sensor (Pick Roll Position) Removal

    7463 Disconnect the cable (B), and remove the sensor (HCIT closed). Flex the brace to release, then remove the flag. Sensor (pick roll position) removal Remove the HCIT. See “HCIT removal” on page 555. Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal”...
  • Page 571 7463 Release the latches (A) holding the sensor to the media feeder. Repair information...
  • Page 572: Sensor (Hcit Pick) Removal

    7463 Disconnect the cable (B), and remove the sensor (roller position). Sensor (HCIT pick) removal Remove the HCIT. See “HCIT removal” on page 555. Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal” on page 559. Remove the drawer assembly left cover.
  • Page 573: Hcit Media Feeder Removal

    7463 Remove the screw (A) securing the sensor. Release the cable from its cable holders, then remove the sensor (pass through). HCIT media feeder removal Remove the HCIT. See “HCIT removal” on page 555. Remove the drawer assembly rear cover. See “HCIT drawer assembly rear cover removal”...
  • Page 574 7463 Remove the screw (A) securing the feeder to the top. Disconnect the two cables (B) from the media feeder. Remove the six screws (C) securing the media feeder. Repair information...
  • Page 575: Staple Finisher/Offset Stacker Option Removals

    7463 With a prying tool, release the spring to loosen the link (D). Lift the media feeder and release the link holding the media feeder. Ease the media feeder off the drawer, and remove. Staple finisher/offset stacker option removals Staple finisher/offset stacker option removal Press the latches to release, and lift the output option off the printer.
  • Page 576: Stapler/Offset Stacker Rear Door Removal

    7463 Stapler/offset stacker rear door removal Open the rear door, and detach the string (A) from the door. Note: Fasten the string end (B) to the rear side to prevent it from recoiling into the interior of the stapler/offset stacker. Repair information...
  • Page 577 7463 Position the door at an angle approximately 90 degrees from the stapler. Release the right hinge of the door first (1), then move the door to the right (2) to release the left hinge. Repair information...
  • Page 578: Stapler/Offset Stacker Left Cover Removal

    7463 Remove the rear door assembly. Stapler/offset stacker left cover removal Note: This is not a FRU. Open the rear door, then detach the string (A) from the rear door. Installation note: Fasten the string end (B) to the rear side to prevent it from recoiling into the interior of the stapler/offset stacker.
  • Page 579 7463 Remove the two screws (C), then remove the left cover. Repair information...
  • Page 580: Stapler/Offset Stacker Top Cover Removal

    7463 Stapler/offset stacker top cover removal Remove the left cover. See “Stapler/offset stacker left cover removal” on page 576. Remove the right cover. See “Stapler right cover removal” on page 595. Remove the two screws (A) from the left side. Remove the two screws (B) from the right side.
  • Page 581: Stapler/Offset Stacker Spring With String Removal

    7463 Stapler/offset stacker spring with string removal Open the rear door, and detach the string (A). Remove the right cover. See “Stapler right cover removal” on page 595. Remove the spring (B) with string. Installation note: Pay attention to the original position of the string. The string on the pulley is wound clockwise.
  • Page 582: Media Stack Flap (Right) Removal

    7463 Media stack flap (right) removal Remove the left cover. See “Stapler/offset stacker left cover removal” on page 576. Remove the right cover. See “Stapler right cover removal” on page 595. Remove the top cover. See “Stapler/offset stacker top cover removal” on page 578.
  • Page 583: Media Stack Flap (Left) Removal

    7463 Ease the media stack flap off the stapler assembly. Media stack flap (left) removal Remove the left cover. See “Stapler/offset stacker left cover removal” on page 576. Remove the right cover. See “Stapler right cover removal” on page 595. Remove the top cover.
  • Page 584 7463 Remove the two screws (B) from the cover (A). Move the media stack flap to the right to release the pins from the holes. Note: The metal latch (C) may need to be flexed to release the pins. Repair information...
  • Page 585 7463 Ease the media stack flap off the stapler assembly. Repair information...
  • Page 586: Standard Output Bin Led Removal

    7463 Standard output bin LED removal With a prying tool, open the LED sensor cover. Release the latches (A) to remove the LED clear lens. Disconnect the cable (B), and remove the standard output bin LED. Repair information...
  • Page 587: Sensor (Finisher/Stacker Bin Media Present) Removal

    7463 Sensor (finisher/stacker bin media present) removal Remove the left cover. See “Stapler/offset stacker left cover removal” on page 576. With a prying tool, open the LED sensor cover. Release the latches holding the sensor (B) to the cover. Disconnect the cable from the stapler controller PCBA, then remove the sensor. Repair information...
  • Page 588: Tamper Motor (Right) Removal

    7463 Tamper motor (right) removal Remove the left cover. See “Stapler/offset stacker left cover removal” on page 576. Remove the right cover. See “Stapler right cover removal” on page 595. Remove the top cover. See “Stapler/offset stacker top cover removal” on page 578.
  • Page 589: Tamper Drive Belt Removal

    7463 Remove the two screws (B), then remove the left tamper motor. Tamper drive belt removal Remove the left cover. See “Stapler/offset stacker left cover removal” on page 576. Remove the right cover. See “Stapler right cover removal” on page 595.
  • Page 590: Paddle Drive Motor Removal

    7463 Unhook the spring (A) to loosen and release the belt. Remove the tamper drive belt. Paddle drive motor removal Remove the left cover. See “Stapler/offset stacker left cover removal” on page 576. Remove the right cover. See “Stapler right cover removal” on page 595.
  • Page 591: Stapler/Offset Stacker Lower Interface Cable Removal

    7463 Stapler/offset stacker lower interface cable removal Remove the left cover. See “Stapler/offset stacker left cover removal” on page 576. Unplug the two connectors (J18 and J15) from the controller PCBA. Repair information...
  • Page 592 7463 From the bottom of the stapler/offset stacker, release the latches, and push the connector off its slot. Remove the lower interface cable. Repair information...
  • Page 593: Stapler/Offset Stacker Controller Pcba Removal

    7463 Stapler/offset stacker controller PCBA removal Remove the left cover. See “Stapler/offset stacker left cover removal” on page 576. Disconnect all the cables (J11, J5, J6, J4, J26, J24, J22, J23, J17, J3, J2, J1, J18, J15, J1, J12, J14, J8, J20, J9, and J7), then remove the three screws (A) from the controller PCBA.
  • Page 594: Sensor (Bin Full Send) Removal

    7463 Remove the controller PCBA. Sensor (bin full send) removal Remove the right cover. See “Stapler right cover removal” on page 595. Remove the two screws (A) from the sensor. Repair information...
  • Page 595: Sensor (Bin Full Receive) Removal

    7463 Disconnect the cable (B), and remove the sensor (bin full send). Sensor (bin full receive) removal Remove the left cover. See “Stapler/offset stacker left cover removal” on page 576. Remove the stapler controller PCBA. See “Stapler/offset stacker controller PCBA removal” on page 591.
  • Page 596 7463 Remove the two screws (A) from the sensor. Disconnect the cable (B), and remove the sensor (bin full receive). Repair information...
  • Page 597: Stapler-Unique Fru Removals

    7463 Stapler-unique FRU removals Stapler right cover removal Open the rear door, then detach the string from the rear door. Note: Fasten the string end (B) to the rear side to prevent it from recoiling into the interior of the finisher. Repair information...
  • Page 598 7463 Remove the two screws (C), then remove the right cover. Repair information...
  • Page 599: Stapler Cartridge Access Door Removal

    7463 Stapler cartridge access door removal Open the access door, then pull it off the stapler right cover. Repair information...
  • Page 600: Stapler Carriage Assembly Removal

    7463 Stapler carriage assembly removal Remove the stapler right cover. See “Stapler right cover removal” on page 595. Remove the four screws (A) securing the stapler carriage frame. Disconnect the two cables (B) from the stapler carriage assembly. Lift the stapler carriage frame, then remove the two screws (C) from the stapler carriage assembly. Remove the stapler carriage assembly.
  • Page 601: Sensor (Cartridge Door Interlock) Removal

    7463 Sensor (cartridge door interlock) removal Remove the stapler right cover. See “Stapler right cover removal” on page 595. Disconnect the cable (A) from the sensor. Release the latches from the stapler assembly frame, then remove the sensor (B). Stapler door close limit switch removal Remove the stapler left cover.
  • Page 602 7463 Remove the four screws (A) securing the stapler carriage frame. Disconnect the cables (B) from the stapler carriage assembly. Lift the stapler carriage frame, then remove the two screws from the stapler carriage assembly (C). Lift the stapler carriage to access the screws securing the limit switch. Repair information...
  • Page 603: Mailbox Option Removals

    7463 Remove the two screws (D) securing the limit switch. Disconnect the cable (J7) from the controller PCBA. Route the cable off the stapler, and remove the stapler door close limit switch. Note: Pay attention to the original routing of the cables. Mailbox option removals Mailbox assembly removal Press the latches to release, and lift the mailbox assembly off the printer.
  • Page 604: Mailbox Rear Door Removal

    7463 Mailbox rear door removal Open the rear door, and detach the string (A) from the door. Note: Fasten the string end (B) to the rear side to prevent it from recoiling into the interior of the mailbox. Repair information...
  • Page 605 7463 Position the rear door at the angle shown, and pull the door off the mailbox. Repair information...
  • Page 606: Mailbox Right Cover Removal

    7463 Mailbox right cover removal Open the rear door, and detach the string (A) from the door. Remove the top cover. See “Mailbox top cover removal” on page 601. Repair information...
  • Page 607: Mailbox Spring With String Removal

    7463 Remove the two screws (B) from the mailbox, then remove the right cover. Mailbox spring with string removal Remove the top cover. See “Mailbox top cover removal” on page 601. Remove the mailbox right cover. See “Mailbox right cover removal” on page 604.
  • Page 608: Mailbox Solenoid Removal

    7463 Mailbox solenoid removal Remove the mailbox top cover. See “Mailbox top cover removal” on page 601. Remove the mailbox right cover. See “Mailbox right cover removal” on page 604. Remove the mailbox left cover. See “Mailbox left cover removal” on page 608.
  • Page 609 7463 Lift the middle portion of the cover to release the tabs (A), then remove the cover. Disconnect the solenoid cable (J2A, J2B, or J2C) from the controller PCBA. Repair information...
  • Page 610: Mailbox Left Cover Removal

    7463 Remove the screw (B) securing the solenoid. Route the cable off the mailbox, then remove the solenoid. Mailbox left cover removal Open the rear door. Remove the top cover. See “Mailbox top cover removal” on page 601. Repair information...
  • Page 611: Mailbox Controller Pcba Removal

    7463 Remove the screw from the mailbox (A), then remove the left cover. Mailbox controller PCBA removal Remove the top cover. See “Mailbox top cover removal” on page 601. Remove the mailbox left cover. See “Mailbox left cover removal” on page 608.
  • Page 612 7463 Disconnect all cables (J1B, J5, J4D, J2A, J4C, J2B, J4B, J2C, J4A, J8, J1A, J3B, J7, J6, J12, and J3T), and then remove the two screws (A) from the controller PCBA. Remove the controller PCBA. Repair information...
  • Page 613: Sensor (Mailbox Divert Motor) Removal

    7463 Sensor (mailbox divert motor) removal Remove the top cover. See “Mailbox top cover removal” on page 601. Remove the mailbox left cover. See “Mailbox left cover removal” on page 608. Rotate the cam to clear the obstacle blocking the sensor. Disconnect the sensor cable (A).
  • Page 614: Mailbox Lower Interface Cable Removal

    7463 Release the latches (B), and remove the sensor (divert motor). Mailbox lower interface cable removal Remove the top cover. See “Mailbox top cover removal” on page 601. Remove the mailbox left cover. See “Mailbox left cover removal” on page 608.
  • Page 615 7463 Disconnect the lower interface cable (J1A) from the controller PCBA. Cut the cable tie holding the lower interface cable. Installation note: Make sure the cables don't get in the way of moving parts. Push inward to release the latches (A), then push the connector off its slot. Remove the lower interface cable.
  • Page 616: Mailbox Upper Interface Cable Removal

    7463 Mailbox upper interface cable removal Remove the top cover. See “Mailbox top cover removal” on page 601, Remove the mailbox left cover. See “Mailbox left cover removal” on page 608. Disconnect the upper interface cable (J1B) from the controller PCBA. Cut the cable tie holding the upper interface cable.
  • Page 617 7463 Remove the two screws (B) using a #1 Phillips screwdriver, then remove the divert motor. Repair information...
  • Page 618: Mailbox Media Bin Full Flag Removal

    7463 Mailbox media bin full flag removal Pull the flag upwards to release the front pin. Ease the media bin full flag off the mailbox. Installation note: Make sure the flag's front and rear pins are inserted into their respective slots. Repair information...
  • Page 619: Sensor (Mailbox Bin Full Receive) Removal

    7463 Sensor (mailbox bin full receive) removal Remove the top cover. See “Mailbox top cover removal” on page 601. Remove the mailbox left cover. See “Mailbox left cover removal” on page 608. Remove the diverter motor. See “Mailbox divert motor removal” on page 614.
  • Page 620 7463 Disconnect all cables (J1B, J5, J4D, J2A, J4C, J2B, J4B, J2C, J4A, J8, J1A, J3B, J7, J6, J12, and J3T) from the controller PCBA. Remove the two screws (A), then remove the shield. Repair information...
  • Page 621 7463 Remove the seven screws (B) from the inner left frame. Installation note: Pay attention to the original position of the grounding plate (C). Repair information...
  • Page 622: Mailbox Belt Removal

    7463 Swing the inner left frame away from the mailbox to access the sensors. Disconnect the cable (D) from the sensor. Release the latches, and remove the sensor (bin full receive). Mailbox belt removal Remove the top cover. See “Mailbox top cover removal” on page 601.
  • Page 623 7463 Remove the nine screws (A) from the inner right frame. Pull the latch to release, then remove. Repair information...
  • Page 624: Mailbox Output Bin Led Assembly Removal

    7463 Carefully lift the inner right frame, then remove the ground screw (B). Swing away the inner right frame to access the belt (C). Remove the belt. Mailbox output bin LED assembly removal Remove the top cover. See “Mailbox top cover removal” on page 601.
  • Page 625 7463 Remove the nine screws (A) from the inner right frame. Pull the latch to release, then remove. Repair information...
  • Page 626 7463 Carefully lift the inner right frame, then remove the ground screw (B). Swing the inner right frame away to access the LED assembly. Using a #1 Phillips screwdriver, remove the two screws (C) from the LED assembly. Repair information...
  • Page 627 7463 Disconnect the two cables (D), and remove the output bin LED assembly. Repair information...
  • Page 628 7463...
  • Page 629: Component Locations

    7463 Component locations Connectors See the wiring diagram section at the end of this manual. Controller board Connector Connects to Pin no. Signal Network cable interface MPF pick solenoid S_MPF_PWM*_C +24V_FUSE_A USB interface Cartridge cooling fan/HVPS S_CART_FAN_ENC_C S_CART_FAN_C S_HVPS_SERVO_C S_HVPS_TX_ENB*_C S_HVPS_TX_PWM_C S_+24V_SW_C S_HVPS_CHG_C...
  • Page 630 7463 Connector Connects to Pin no. Signal Main motor XPORT_HALL_U_C XPORT_HALL_V_C XPORT_HALL_W_C XPORT_FG_C +5V_SW XPORT_WIND_U_C XPORT_WIND_V_C XPORT_WIND_W_C Fuser drive motor FUSER_HALL_U_C FUSER_HALL_V_C FUSER_HALL_W_C FUSER_FG_C +5V_SW FUSER_WIND_U_C FUSER_WIND_V_C FUSER_WIND_W_C Fuser sensor/smart chip S_NAR_MEDIA*_C A_SLAB_THERM1_C BELT*_C A_SLAB_THERM2_C +5V_SW A_BR_THERM_C S_EXITSNS*_C S_CART_3V S_FUSER_SCL_C S_FUSER_SDA_C not used Component locations...
  • Page 631 7463 Connector Connects to Pin no. Signal Duplex drive motor S_DPX_ENC_LED_C S_DPX_ENC_C +24V_FUSE_A DPX_MOT-_C Duplex path sensor S_DPXSNS_LED_C S_DPXSNS_C J31B Media size sensor PSIZE0_C PSIZE1_C PSIZE2_C PSIZE3_C Duplex cooling fan +24V_FUSE_A S_DPX_FAN*_C MPF media present sensor S_MPF_POUT_C S_MPF_LED_C Standard bin full sensor S_HOPPER*_C S_HOPPER_LED_C Imaging unit smart chip contact...
  • Page 632 7463 Connector Connects to Pin no. Signal Media out sensor/media pick motor/pick S_PAPER_INDEX_C roller position sensor S_PINDEX_LED_C S_PAPER_OUT_C S_POUT_LED_C S_PICK_LED_C S_PICK_ENC_C S_PICK_MOT-_C S_PICK_MOT+_C Component locations...
  • Page 633 7463 Connector Connects to Pin no. Signal J51B Flatbed scanner CCD cable +5V_FB +5V_FB +5V_FB FBR_SEN FBR_SDIO FBR_SCK FB_MCLK- FB_MCLK+ FBR_RXCLK- FBR_RXCLK+ FBR_RXIN2- FBR_RXIN2+ FBR_RXIN1- FBR_RXIN1+ FBR_RXIN0- FBR_RXIN0+ +24V_FB1 +24V_FB1 +24V_FB2 +24V_FB2 FBR_LAMP_ON Component locations...
  • Page 634 7463 Connector Connects to Pin no. Signal Main cooling fan S_MAIN_FAN_ENC_C S_MAIN_FAN_C Control panel interlock sensor S_COVER_CLOSED_C S_COVER_LED_C Printhead mirror motor MM_REFCLK_C MM_LOCK*_C MM_START*_C +24V_FUSE_B Toner cartridge smart chip contact S_CART_SDA_C V_CART S_CART_SCL_C S_LD_RELAY_HI_C S_LD_RELAY_RET_C Image density sensor S_TDS_LED_PWM*_C S_A_TDS_C S_TDS+5V_C Top option interface cable +24V_TOP_OPT_C...
  • Page 635 7463 Connector Connects to Pin no. Signal J101 Printhead laser control L_ENB*_C S_LD_PWR_C S_LD_PWR_C S_HSYNC*_C BOOST_1_C BOOST_0_C DP_VID3+_C DP_VID3-_C DP_VID2+_C DP_VID2-_C DP_VID1+_C DP_VID1-_C DP_VID0+_C DP_VID0-_2 L_ADJ_3*_C L_ADJ_2*_C L_SHADE_C L_ADJ_1*_C L_POW_A_C L_ADJ_0*_C Component locations...
  • Page 636 7463 Connector Connects to Pin no. Signal J104 Upper redrive motor S_RDRV_LED_C S_RDRV_ENC_C S_RDRV_MOT-_C S_RDRV_MOT+_C JADF ADF to printer cable +25V_ADF_A +25V_ADF_A +25V_ADF_B +25V_ADF_B ADFR_MCLK- ADFR_MCLK+ ADFR_RXCLK- ADFR_RXCLK+ ADFR_RXIN2- ADFR_RXIN2+ ADFR_RXIN1- ADFR_RXIN1+ ADFR_RXIN0- ADFR_RXIN0+ ADFR_SDIO ADFR_SCK Component locations...
  • Page 637 7463 Connector Connects to Pin no. Signal JADF ADF to printer cable AIO_MIRAGE_INT ADFR_SEN AIO_MIR_DATA3_R AIO_MIR_DATA2_R AIO_MIR_DATA1_R AIO_MIR_DATA0_R AIO_MIR_CLK_R AIO_MIR_RST_R PIN31_WAS_GND (5V signal) WAKE_MFP ADF_ON_CN +6.5V_ADF1 +5V_ADF2 +24V_FB_SOLN +24V_FB_SOLN JAUD1 Speaker SPEAKER1 SPEAKER2 JCTLS1 Toner level contact CTLS_SNS CTLS_GUARD V20_GND Component locations...
  • Page 638 7463 Connector Connects to Pin no. Signal JFX1 Fax card interface FAX_SPI_CS BUZZER_R FAX_SPI_DIN FAX_SPI_DOUT FAX_SPI_CLKR FAX_IRQ FAX_RESET +3.3v +3.3v TONE Component locations...
  • Page 639 7463 Connector Connects to Pin no. Signal JUI2 Control panel board +6.5V_UI OP_PAN_INT SLEEP_BUTTON LED_DRV_YLW1 OP_I2C_CLK_1 OP_I2C_DATA_1 +5V_UI LVDS_CLK- LVDS_CLK+ LVDS_D0- LVDS_D0+ LVDS_D1- LVDS_D1+ LVDS_D2- LVDS_D2+ +5V_UI +5V_UI +5V_UI +5V_UI JUSBH1 USB interface Temperature probe A_WS_MACHINE_C Component locations...
  • Page 640: Adf Controller Board

    7463 ADF controller board Connector Connects to Pin no. Signal JADF1 ADF cable interface (connects to printer controller board) JBCON1 ADF lower beacon sensor ( if equipped) V_BCK_JAM_BCON1 V_BCK_JAM_BCON1 V_BCK_JAM_BCON1 JELEV1 ADF tray elevator motor S_ELV_M_ENC_LED S_ELV_MOT_ENC V_ELV_MOT- V_ELV_MOT+ JELVHM1 ADF elevator tray home position sensor ELV_HOME V_ELV_HOME_LED...
  • Page 641 7463 Connector Connects to Pin no. Signal JLHBCN1 ADF front cover beacon (if equipped) V_LHB JMFRC1 ADF multifeed receiver sensor ( if V_MFRC equipped) MF_RCV MFEED_PRESENT_N not used JPATH1 ADF top door interlock sensor, ADF lower ADF_TOP_COVER door interlock sensor, ADF media exit sensor V_ADF_TP_CVR_LED EXIT_SENSOR...
  • Page 642: Flatbed Controller Board

    7463 Connector Connects to Pin no. Signal JPICK1 Sensor, ADF transfer motor PICK_ECHX PICK_ECHY V_OUT1A V_OUT1B JPP1 ADF media present receiver sensor ( if PPRCV1_IN equipped) PPRCV2_IN JSW1 ADF closed interlock sensor COVER_CLOSING_SW JTRAY1 ADF media tray (LED board) V_ADF_TRAY_LED ADF_TRAY_LED V_ADF_PP_BCON ADF_PAPER_LED...
  • Page 643 7463 Connector Connects to Pin no. Signal JFLNDRV Flatbed scanner media length trasmitter V_LED1 sensor D_LED1 V_LED2 D_LED2 V_LED3 D_LED3 JICC Connects to ADF controller board JSTEP1 Flatbed scanner drive motor OUT1A OUT1B OUT2A OUT2B Component locations...
  • Page 644 7463...
  • Page 645: Maintenance

    Damaged, missing, or altered covers, especially in the area of the top cover and the power supply cover • Possible safety exposure from any non-Lexmark attachments Use the following tables to determine when specified parts should be inspected: Lexmark MX81x...
  • Page 646 7463 Lexmark MX71x EVERY EVERY 200K NOTES SERVICE CALL Media tray - All Media tray side guides inspect inspect Check for correct positioning Media tray length guides inspect inspect Check for correct positioning Separation roller inspect, clean Replace Clean with damp cloth...
  • Page 647: Scheduled Maintenance

    7463 Scheduled maintenance The operator panel displays the message 80 or Scheduled Maintenance when it reaches certain page counts. It is necessary to replace the appropriate maintenance kit at certain intervals to maintain the print quality and reliability of the printer. If needed, reset the maintenance counter after performing scheduled maintenance. Fuser maintenance kits The printer stops printing when the fuser rated life is reached.
  • Page 648 7463 On the EP frame, see the number in the area, as shown in the following image: From the rear of the machine: Remove the rear upper cover. Pull down the redrive. Maintenance...
  • Page 649: Resetting The Roller Kit Counter

    7463 See the number in the area, as shown in the following image: Resetting the Roller Kit counter After replacing a roller kit, the roller kit counter must be reset to zero to clear the “81 Replace Roller kit” message. To reset the maintenance count: Turn off the printer.
  • Page 650: Preventive Maintenance

    7463 Preventive maintenance Between scheduled maintenance intervals, paper feed, paper transport, and image quality problems can occur. Some preventive maintenance procedures can help prevent issues like these. Device‑specific preventive maintenance An ADF feed roller cleaning can be performed to improve paper feed reliability. ADF feed roller cleaning cloths are provided with a new scanner, stored in the compartment beneath the exit tray.
  • Page 651: Cleaning The Printhead Lenses

    7463 Wipe the areas shown below, and let them dry. Callout Description White underside of the ADF cover White underside of the scanner cover Scanner glass ADF glass Close the scanner cover. Cleaning the printhead lenses Open the front door. Slide the release lever to the left to unlock the cover.
  • Page 652: Parts Catalog

    7463 Parts catalog • “Legend” on page 651 • “Assembly 1: Covers (MX71x)” on page 653 • “Assembly 2: Covers (MX81x)” on page 655 • “Assembly 3: Paper path” on page 659 • “Assembly 4: Fusers” on page 661 • “Assembly 5: Electronics”...
  • Page 653: Legend

    7463 Legend The following column headings are used in the parts catalog: • Asm‑index—Identifies the assembly and the item in the diagram. For example, 3‑1 indicates Assembly 3 and item 1 in the table. • Part number—Identifies the unique number that correlates with the part. •...
  • Page 654 7463 Parts catalog...
  • Page 655: Assembly 1: Covers (Mx71X)

    7463 Assembly 1: Covers (MX71x) Parts catalog...
  • Page 656 7463 Assembly 1: Covers (MX71x) Asm-index Units/mach Units/FRU Description Removal procedure 40X7678 Rear door “Rear door removal” on page 302. 40X7726 Rear door support 40X7904 Rear lower cover “Rear lower cover removal” on page 304. 40X7907 Right cover “Right cover removal (MX71x)” on page 306.
  • Page 657: Assembly 2: Covers (Mx81X)

    7463 Assembly 2: Covers (MX81x) Parts catalog...
  • Page 658 7463 Assembly 2: Covers (MX81x) Asm-index Units/mach Units/FRU Description Removal procedure 40X7939 Rear door “Rear door removal” on page 302. 40X7726 Rear door support 40X7924 Column left rear cover 40X8368 Column right rear cover 40X7925 Column right outer cover “Column right outer cover removal”...
  • Page 659 7463 Asm-index Units/mach Units/FRU Description Removal procedure 40X7951 Controller board access cover “Controller board access cover removal” on page 373. 40X7933 Left rear cover 40X7927 Column left outer cover “Column left outer cover removal (MX81x)” on page 292. 40X7940 Standard bin cover “Standard bin cover removal (MX71x)”...
  • Page 660 7463 Parts catalog...
  • Page 661: Assembly 3: Paper Path

    7463 Assembly 3: Paper path Parts catalog...
  • Page 662 7463 Assembly 3: Paper path Asm-index Units/mach Units/FRU Description Removal procedure 40X7602 Upper redrive “Upper redrive removal” on page 354. 40X7588 Fuser access door (MX81x) See “Fuser access door removal” on page 342. 40X8399 Fuser access door (MX71x) See “Fuser access door removal” on page 342.
  • Page 663: Assembly 4: Fusers

    7463 Assembly 4: Fusers Parts catalog...
  • Page 664 7463 Assembly 4: Fusers Removal Asm-index Units/mach Units/FRU Description procedure 40X7577 Fuser data cable N/A 40X7743 MX81x Return Program Fuser Type 00, “Fuser 110-120V Letter removal” on page 340. 40X7744 MX81x Return Program Fuser Type 01, “Fuser 220-240V A4 removal” on page 340.
  • Page 665: Assembly 5: Electronics

    7463 Assembly 5: Electronics Parts catalog...
  • Page 666 7463 Assembly 5: Electronics Asm-index Units/mach Units/FRU Description Removal procedure 40X8101 Power switch “Power switch removal” on page 392. 40X7676 LVPS “LVPS removal” on page 389. 40X7685 Toner level / imaging unit high voltage contact See “HVPS removal” on page 388.
  • Page 667 7463 Asm-index Units/mach Units/FRU Description Removal procedure 40X7692 Toner cartridge smart chip contact with cable “Laser printhead removal” on page 314. 40X8034 Option card cover plate 40X7689 Imaging unit smart chip contact with cable “Laser printhead removal” on page 314. 40X7691 Sensor (standard bin full) with output bin guide See “Laser printhead...
  • Page 668 7463 Parts catalog...
  • Page 669: Assembly 6: Drive Motors

    7463 Assembly 6: Drive motors Parts catalog...
  • Page 670 7463 Assembly 6: Drive motors Asm-index Units/mach Units/FRU Description Removal procedure 40X7684 Duplex motor with cable “Duplex motor removal” on page 338. 40X7695 Duplex cooling fan “Duplex cooling fan removal” on page 387. 40X7580 Cartridge cooling fan “Cartridge cooling fan removal” on page 386.
  • Page 671: Assembly 7: Frame

    7463 Assembly 7: Frame Parts catalog...
  • Page 672 7463 Assembly 7: Frame Asm-index Units/mach Units/FRU Description Removal procedure 40X7733 Right frame pivot “Right frame pivot removal” on page 344. 40X7717 Toner cartridge clamp 40X7589 Fastener plate 40X8414 Right frame extension (MX81x) “Right frame extension removal (MX81x)” on page 369.
  • Page 673: Assembly 8: Control Panel (Mx71X)

    7463 Assembly 8: Control panel (MX71x) Parts catalog...
  • Page 674 7463 Assembly 8: Control panel (MX71x) Asm-index Units/mach Units/FRU Description Removal procedure 40X7860 Control panel (MX710) “Control panel removal (MX71x)” on page 399. 40X7877 Control panel (MX711) “Control panel removal (MX71x)” on page 399. 40X7873 Controller board to control panel board cable 40X8485 Tilting 7-inch display...
  • Page 675 7463 Asm-index Units/mach Units/FRU Description Removal procedure 40X7867 Control panel upper cover Parts catalog...
  • Page 676 7463 Parts catalog...
  • Page 677: Assembly 9: Control Panel 10-Inch Display (Mx81X)

    7463 Assembly 9: Control panel 10‑inch display (MX81x) Parts catalog...
  • Page 678 7463 Assembly 9: Control panel 10‑inch display (MX81x) Asm-index Units/mach Units/FRU Description Removal procedure 40X7887 Control panel buttons parts pack 40X7892 Control panel cover 40X7884 Control panel board 40X7703 Control panel speaker 40X7886 Standard bin LED board 40X7883 Display, 10‑inch touch‑screen 40X7891 Cable, controller board to control panel board 40X7888...
  • Page 679: Assembly 10: Paper Tray

    7463 Assembly 10: Paper tray Parts catalog...
  • Page 680 7463 Assembly 10: Paper tray Asm-index Units/mach Units/FRU Description Removal procedure 40X7712 MPF feeder solenoid 40X7600 MPF pick roller “MPF pick roller removal” on page 326. 40X7601 MPF feed roller flange 40X7742 550-sheet tray insert (MX71x) 40X7948 550-sheet tray insert (MX81x) 40X7713 Separator roller assembly “Separator roller assembly...
  • Page 681: Assembly 11: Adf Assembly

    7463 Assembly 11: ADF assembly Parts catalog...
  • Page 682 7463 Assembly 11: ADF assembly Asm-index Units/mach Units/FRU Description Removal procedure 40X7765 ADF assembly (MX710) “ADF assembly removal” on page 432 40x7799 ADF assembly (MX711) “ADF assembly removal” on page 432 40x7748 ADF assembly (MX81x) “ADF assembly removal” on page 432 Parts catalog...
  • Page 683: Assembly 12: Adf Covers

    7463 Assembly 12: ADF covers Parts catalog...
  • Page 684 7463 Assembly 12: ADF covers Asm-index Units/mach Units/FRU Description Removal procedure 40X7755 ADF top door w/o beacon and MF sensor (MX71x) “ADF door removal” on page 439 40X7794 ADF top door w/ beacon and MF sensor (MX81x) “ADF door removal” on page 439 40X7763 ADF left hinge...
  • Page 685 7463 Asm-index Units/mach Units/FRU Description Removal procedure 40X7754 ADF left lower cover “ADF left lower cover removal” on page 448 40X7759 ADF pick roller cover “ADF pick roller cover removal” on page 451 40X7760 ADF separation guide “ADF separation guide removal” on page 458 Parts catalog...
  • Page 686 7463 Parts catalog...
  • Page 687: Assembly 13: Adf Mechanical

    7463 Assembly 13: ADF mechanical Parts catalog...
  • Page 688 7463 Assembly 13: ADF mechanical Asm-index Units/mach Units/FRU Description Removal procedure 40X7769 ADF rear side drive parts pack “ADF rear side drive parts pack removal” on page 456 40X7751 Magnetic clutch “Magnetic clutch removal” on page 40X7757 Gear (29t), separation roll drive “Separation roll drive gear (29t) removal”...
  • Page 689: Assembly 14: Adf Electronics

    7463 Assembly 14: ADF electronics Parts catalog...
  • Page 690 7463 Assembly 14: ADF electronics Asm-index Units/mach Units/FRU Description Removal procedure 40X7853 Sensor (ADF multifeed detect) “Multifeed sensor parts kit removal” on page 471 40X8536 Sensor (ADF media present) “Sensor (ADF media present) removal” on page 473 40X7779 Sensor (ADF gap detect) 40X7779 Sensor (ADF pick) “Sensor (ADF pick)
  • Page 691 7463 Asm-index Units/mach Units/FRU Description Removal procedure 40X7770 Cable parts pack, which includes the following: • ADF electrical cables parts pack • Tray lift motor cable • ADF pick motor cable • ADF transport motor cable • MDC to back jam bcn 1& 2 •...
  • Page 692 7463 Parts catalog...
  • Page 693: Assembly 15: Flatbed Scanner (Mx710 And Mx711)

    7463 Assembly 15: Flatbed scanner (MX710 and MX711) Parts catalog...
  • Page 694: Assembly 15: Flatbed Scanner (Mx710 And

    7463 Assembly 15: Flatbed scanner (MX710 and MX711) Asm-index Units/mach Units/FRU Description Removal procedure 40X7912 Flatbed scanner (MX71x) “Flatbed scanner assembly removal” on page 478 40X7783 Flatbed scanner glass “Flatbed scanner glass removal” on page 492 40X7788 Flatbed scanner tension pulley w/ belt “Flatbed tension pulley with belt removal”...
  • Page 695 7463 Asm-index Units/mach Units/FRU Description Removal procedure 40X7902 Flatbed left cover “Flatbed scanner left cover removal topic” on page 484 40X7786 Flatbed scanner CCD “Flatbed scanner CCD removal” on page 40X8375 Ribbon cable, flatbed scanner CCD (MX71x) 40X8099 Cable, standard output bin LED Parts catalog...
  • Page 696 7463 Parts catalog...
  • Page 697: Assembly 16: Flatbed Scanner (Mx810, Mx811 And Mx812)

    7463 Assembly 16: Flatbed scanner (MX810, MX811 and MX812) Parts catalog...
  • Page 698 7463 Assembly 16: Flatbed scanner (MX810, MX811 and MX812) Asm-index Units/mach Units/FRU Description Removal procedure 40X7782 Flatbed scanner (MX81x) “Flatbed scanner assembly removal” on page 478 40X7783 Flatbed scanner glass “Flatbed scanner glass removal” on page 492 40X7788 Flatbed scanner tension pulley w/ belt “Flatbed tension pulley with belt removal”...
  • Page 699: Assembly 17: Input Options (Mx710 And Mx711)

    7463 Assembly 17: Input options (MX710 and MX711) Parts catalog...
  • Page 700 7463 Assembly 17: Input options (MX710 and MX711) Asm-index Units/mach Units/FRU Description Removal procedure 40X8106 550‑sheet tray option “250/550-sheet media tray option removal” on page 499 40X8411 550‑sheet tray option, lockable “250/550-sheet media tray option removal” on page 499 40X8152 250‑sheet tray option “250/550-sheet media tray option removal”...
  • Page 701: Assembly 18: Input Options (Mx810, Mx811 And Mx812)

    7463 Assembly 18: Input options (MX810, MX811 and MX812) Parts catalog...
  • Page 702 7463 Assembly 18: Input options (MX810, MX811 and MX812) Asm-index Units/mach Units/FRU Description Removal procedure 40X8162 HCIT and drawer assembly “HCIT and drawer assembly removal” on page 515 40X8108 550‑sheet tray and drawer assembly “250/550-sheet media tray option removal” on page 499 Parts catalog...
  • Page 703: Assembly 19: 250-Sheet Tray Option (Mx710 And Mx711)

    7463 Assembly 19: 250-sheet tray option (MX710 and MX711) Parts catalog...
  • Page 704 7463 Assembly 19: 250-sheet tray option (MX710 and MX711) Asm-index Units/mach Units/FRU Description Removal procedure 40X8160 250-sheet tray option upper interface cable See “Drawer upper interface cable removal” on page 505 40X8156 Sensor (pass through) “Sensor (drawer pass through) removal ” on page 510 40X8158 Sensor (pick)
  • Page 705: Assembly 20: 550-Sheet Tray Option (Mx710 And Mx711)

    7463 Assembly 20: 550-sheet tray option (MX710 and MX711) Parts catalog...
  • Page 706 7463 Assembly 20: 550-sheet tray option (MX710 and MX711) Asm-index Units/mach Units/FRU Description Removal procedure 40X8160 550-sheet tray option upper interface cable See “Drawer upper interface cable removal” on page 505 40X7593 Pick roller “Drawer pick roller removal ” on page 501 40X7592 Sensor (pick roller position) “Sensor (pick roll...
  • Page 707: Assembly 21: 550-Sheet Tray Option (Mx810, Mx811, Mx812)

    7463 Assembly 21: 550-sheet tray option (MX810, MX811, MX812) Parts catalog...
  • Page 708 7463 Assembly 21: 550-sheet tray option (MX810, MX811, MX812) Asm-index Units/mach Units/FRU Description Removal procedure 40X8160 550‑sheet tray option upper interface cable “Drawer upper interface cable removal” on page 40X7593 pick roller “Drawer pick roller removal ” on page 501 40X7592 Sensor (pick roller position) “Sensor (pick roll position)
  • Page 709: Assembly 22: High Capacity Input Tray Option 1 (Mx710 And Mx711)

    7463 Assembly 22: High capacity input tray option 1 (MX710 and MX711) Parts catalog...
  • Page 710: Assembly 22: High Capacity Input Tray Option 1 (Mx710 And

    7463 Assembly 22: High capacity input tray option 1 (MX710 and MX711) Asm-index Units/mach Units/FRU Description Removal procedure 40X8163 HCIT drawer assembly See “HCIT drawer assembly removal” on page 40X8165 HCIT “HCIT removal” on page 516 Parts catalog...
  • Page 711: Assembly 23: High Capacity Input Tray Option 2 (Mx710 And Mx711)

    7463 Assembly 23: High capacity input tray option 2 (MX710 and MX711) Parts catalog...
  • Page 712: Assembly 23: High Capacity Input Tray Option 2 (Mx710 And

    7463 Assembly 23: High capacity input tray option 2 (MX710 and MX711) Asm-index Units/mach Units/FRU Description Removal procedure 40X8178 Sensor (HCIT pick) with cable “Sensor (HCIT pick) removal” on page 535 40X8177 Sensor (HCIT media low) with flag See “Sensor (HCIT media low) with flag removal”...
  • Page 713: Assembly 24: High Capacity Input Tray Option 3 (Mx810, Mx811, Mx812)

    7463 Assembly 24: High capacity input tray option 3 (MX810, MX811, MX812) Parts catalog...
  • Page 714: Assembly 24: High Capacity Input Tray Option 3 (Mx810, Mx811

    7463 Assembly 24: High capacity input tray option 3 (MX810, MX811, MX812) Asm-index Units/mach Units/FRU Description Removal procedure 40X8163 HCIT drawer assembly See “HCIT drawer assembly removal” on page 40X8165 HCIT “HCIT removal” on page 516 Parts catalog...
  • Page 715: Assembly 25: High Capacity Input Tray Option 4 (Mx810, Mx811, Mx812)

    7463 Assembly 25: High capacity input tray option 4 (MX810, MX811, MX812) Parts catalog...
  • Page 716 7463 Assembly 25: High capacity input tray option 4 (MX810, MX811, MX812) Asm-index Units/mach Units/FRU Description Removal procedure 40X8178 Sensor (HCIT pass through) with cable See “Sensor (HCIT pick) removal” on page 570 40X8177 Sensor (HCIT closed) with flag “Sensor (HCIT closed) with flag removal”...
  • Page 717: Assembly 26: Output Options (Mx810, Mx811, And Mx812)

    7463 Assembly 26: Output options (MX810, MX811, and MX812) Parts catalog...
  • Page 718: Assembly 26: Output Options (Mx810, Mx811, And

    7463 Assembly 26: Output options (MX810, MX811, and MX812) Asm-index Units/mach Units/FRU Description Removal procedure 40X8207 Staple finisher option “Staple finisher/offset stacker option removal” on page 573 40X8522 Offset stacker option “Staple finisher/offset stacker option removal” on page 573 40X8241 Mailbox option “Mailbox assembly removal”...
  • Page 719: Assembly 27: Staple Finisher Option 1

    7463 Assembly 27: Staple finisher option 1 Parts catalog...
  • Page 720: Assembly 27: Staple Finisher Option

    7463 Assembly 27: Staple finisher option 1 Asm-index Units/mach Units/FRU Description Removal procedure 40X8214 Stapler rear door “Stapler/offset stacker rear door removal” on page 574 40X8222 Stapler top cover “Stapler/offset stacker top cover removal” on page 578 40X8213 Stapler paddle drive motor “Paddle drive motor removal”...
  • Page 721: Assembly 28: Staple Finisher Option 2

    7463 Assembly 28: Staple finisher option 2 Parts catalog...
  • Page 722: Assembly 28: Staple Finisher Option

    7463 Assembly 28: Staple finisher option 2 Asm-index Units/mach Units/FRU Description Removal procedure 40X8212 Tamper drive belt “Tamper drive belt removal” on page 587 40X8209 Media stack flap (right) “Media stack flap (right) removal” on page 580 40X8217 Sensor (bin full send) “Sensor (bin full send) removal”...
  • Page 723: Assembly 29: Mailbox Option 1

    7463 Assembly 29: Mailbox option 1 Parts catalog...
  • Page 724: Assembly 29: Mailbox Option

    7463 Assembly 29: Mailbox option 1 Asm-index Units/mach Units/FRU Description Removal procedure 40X8248 Sensor (bin full receive) “Sensor (mailbox bin full receive) removal” on page 617 40X8247 Mailbox media bin full flag “Mailbox media bin full flag removal” on page 616 40X8244 Mailbox controller PCBA “Mailbox controller PCBA removal”...
  • Page 725: Assembly 30: Mailbox Option 2

    7463 Assembly 30: Mailbox option 2 Parts catalog...
  • Page 726: Assembly 30: Mailbox Option

    7463 Assembly 30: Mailbox option 2 Asm-index Units/mach Units/FRU Description Removal procedure 40X8250 Mailbox output bin LED assembly See “Mailbox output bin LED assembly removal” on page 622 40X8249 Mailbox belt “Mailbox belt removal” on page 620 40X8251 Mailbox solenoid “Mailbox solenoid removal”...
  • Page 727: Assembly 31: Offset Stacker Option 1

    7463 Assembly 31: Offset stacker option 1 Parts catalog...
  • Page 728: Assembly 31: Offset Stacker Option

    7463 Assembly 31: Offset stacker option 1 Asm-index Units/mach Units/FRU Description Removal procedure 40X8214 Stacker rear door “Stapler/offset stacker rear door removal” on page 574 40X8222 Stacker top cover “Stapler/offset stacker top cover removal” on page 578 40X8213 Stacker paddle drive motor “Paddle drive motor removal”...
  • Page 729: Assembly 32: Offset Stacker Option 2

    7463 Assembly 32: Offset stacker option 2 Parts catalog...
  • Page 730 7463 Assembly 32: Offset stacker option 2 Asm-index Units/mach Units/FRU Description Removal procedure 40X8212 Tamper drive belt “Tamper drive belt removal” on page 587 40X8209 Media stack flap (right) “Media stack flap (right) removal” on page 580 40X8217 Sensor (bin full send) “Sensor (bin full send) removal”...
  • Page 731: Assembly 33: Miscellaneous

    Card reader - large stick on case 40X8313 Card reader - small snap on case 40X8314 Card reader - large snap on case 40X1593 Lexmark MarkNet N7000e (1 port USB) Ethernet 10Base/100BaseTX 40X1594 Lexmark MarkNet N7002e (1 port Parallel) Ethernet 10BaseT/100BaseTX 40X1592...
  • Page 732 7463 Removal Asm-index Units/mach Units/FRU Description procedure 40X8423 MS81x Return Program Fuser Maint. Kit Type 03, 110-120V 40X8424 MS81x Return Program Fuser Maint. Kit Type 04, 220-240V Letter 40X8425 MS81x Fuser Maint. Kit Type 05, 110-120V Letter 40X8426 MS81x Fuser Maint. Kit Type 06, 220-240V A4 40X8427 MS81x Fuser Maint.
  • Page 733: Assembly 34: Power Cords

    7463 Assembly 34: Power cords Removal Asm-index Units/mach Units/FRU Description procedure 40X0269 Power cord LV, USA & Canada, Latin America 40X0288 Power cord HV, Argentina 40X1766 Power cord HV, Bolivia & Peru 40X0273 Power cord HV, Chile, Uruguay 40X3141 Power cord HV, Paraguay, Austria, Belgium, France, Germany, Italy, Netherlands, Bluemark, Czech &...
  • Page 734 7463...
  • Page 735: Appendix A: Printer Specifications

    7463 Appendix A: Printer specifications Power specifications The average nominal power requirements for the base printer configuration are shown in the following table (power levels are shown in watts): Printing States MX710 MX711 MX810 MX811 MX812 Hibernate 0.7 W 0.7 W 0.7 W 0.7 W 0.7 W...
  • Page 736: Acoustics

    7463 Front 381 mm (15 in.) Left 152.4 mm (6 in.) Rear 152.4 mm (6 in.) Additional clearance (especially from the front) will usually be needed to utilize the multi-purpose feeder, clear misfeeds, lift the scanner lid, and to change toner and imaging units.
  • Page 737: Processor

    7463 – Altitude: 9,500 ft. (0 to 2896 meters) – Atmospheric pressure: 74.6 kPa • Power off – Temperature: 50 to 110° F (10 to 43.3° C) – Relative humidity: 8 to 80% – Maximum wet bulb temperature: 80.1° F (26.7° C) –...
  • Page 738: Printer Skew Specifications

    7463 To perform a jumper reset operation: Power the device off. Remove the Kensington lock from the card cage (if installed). Remove the small yellow jumper that covers a pair of the jumper’s pins. Replace the small yellow jumper so that it covers the pins adjacent to its original position. Replace and secure the Kensington lock on the card cage (if installed).
  • Page 739: Print Registration

    7463 Print registration Initial adjustment (adjustable in increments of T=0.3mm, B-0.5mm, R and L=0.2mm): • Left print position accuracy (scanning direction): +/-0.5mm - start on scan • Top print position accuracy (feeding direction): +/-0.5 mm - start on scan • Horizontal page width accuracy: +/-0.5mm - mirror motor •...
  • Page 740 7463...
  • Page 741: Appendix B: Options And Features

    Fonts • Firmware cards – Bar Code – PrintCryptionTM • Printer hard disk • Lexmark Internal Solutions Ports (ISP) – RS-232-C Serial ISP – Parallel 1284-B ISP – MarkNet N8250 802.11 b/g/n Wireless ISP – MarkNet N8130 10/100 Fiber ISP –...
  • Page 742 7463 Item Height Width Depth Weight 550‑sheet tray (MX81x) 110 mm (4.3 548 mm (21.6 535 mm (21.1 7.0 kg (15.4 lb) in.) in.) in.) 2100‑sheet tray 350 mm (13.8 421 mm (16.6 510 mm (20.1 17.7 kg (39 lb) (MX71x) in.) in.)
  • Page 743: Appendix C: Theory Of Operation

    7463 Appendix C: Theory of operation • “Models MX81x and MX71x paper path rollers and sensors” on page 742 • “Models MX81x and MX71x sensors” on page 743 • “Functions of main components” on page 743 • “Media tray” on page 744 •...
  • Page 744: Models Mx81X And Mx71X Paper Path Rollers And Sensors

    7463 Models MX81x and MX71x paper path rollers and sensors Appendix C: Theory of operation...
  • Page 745: Models Mx81X And Mx71X Sensors

    7463 Models MX81x and MX71x sensors Functions of main components Media tray assembly The media tray is used to contain the media that will be printed on by the printer. Appendix C: Theory of operation...
  • Page 746: Rear Media Guide

    7463 Rear media guide The rear media tray guide assembly can be adjusted to different media sizes by moving it to the front or rear and can be locked in position. The rear guide should come into contact with the media and hold it in position. Side media guide The media tray assembly is designed so that it can adjust to the media width in the media feed direction by moving the side guide to the left or right.
  • Page 747: Multi-Purpose Feeder (Mpf)

    7463 Multi-purpose feeder (MPF) The MPF is a mechanical unit supplying media to the printer. The driving force from the main drive motor drive motor is transmitted to the MPF pick roller to feed media. MPF pick roller The MPF pick roller feeds the media placed in the MPF media tray into the printer. MPF pick solenoid The MPF pick solenoid transmits the driving force from the main drive motor assembly to the MPF pick roller.
  • Page 748: Sensor (Input)

    7463 Sensor (input) The sensor (input) is located just before the print cartridge and can detect whether media exists in the input path. The sensor is used to detect jams and to set functional timing. Duplex The printer has an integrated duplex that is used to provide two-sided printing. After the first side of the page is printed, the page enters the duplex path and then re-enters the primary paper path just before the input sensor.
  • Page 749: Printhead

    7463 Printhead The printhead scans the photoconductor drum surface with a laser beam. It consists of four components: laser diode (LD) card assembly, printhead motor, polygon mirror, and the start of scan card assembly. LD card assembly—The LD card assembly generates the laser beam. The beam is turned on or off according to a print data signal coming from the controller board.
  • Page 750: Fuser Components

    7463 When a laser beam is scanned across the photoconductor (drum) surface from one end to the other while turning on and off the beam, one line of latent image is created. If the scanning by the laser beam is repeated while rotating the drum, a two-dimensional image is created.
  • Page 751: Heat Belt (Belt Fuser)

    7463 Heat belt (belt fuser) The heat belt is a thin metal belt with a coated surface. This belt is heated by a ceramic heater bar. The heat is applied to the media passing between the heat belt and pressure roll, fusing the toner on the media. Pressure roll The pressure roll is used to apply pressure to the media surface for fusing.
  • Page 752: Exit

    7463 Exit The standard media exit ejects printed media from the printer to the standard bin . Sensor (standard bin full) The sensor (standard bin full), along with the standard bin full flag, detects whether the standard bin is full and stops the printing process.
  • Page 753: Toner Add Motor Assembly

    7463 Toner add motor assembly The toner add motor is a DC motor that drives the toner cartridge in order to provide new toner. Redrive motor assembly The redrive motor assembly is a DC motor that drives the redrive assembly that transports the media into the duplex path entrance, standard bin, or output option.
  • Page 754: Sensors

    7463 Sensors Appendix C: Theory of operation...
  • Page 755: Electrical Components And Controller

    7463 Electrical components and controller Sensor (control panel door interlock) The sensor is a safety device to cut off a 24 VDC power supply from the LVPS to the high volt power supply (HVPS), controller board, and to the main drive motor assembly, while the control panel door is open. Sensor (rear door interlock) The sensor is a safety device to cut off a 24 VDC power supply from the LVPS to the HVPS, controller board, and to the main drive motor assembly, while the printer rear door is open.
  • Page 756: Lvps Board Assembly

    7463 LVPS board assembly The LVPS board assembly generates 6.5V and 25V DC voltages. The LVPS can be switched to work with 100V, 110, and 220V machines. HVPS board assembly The HVPS board assembly generates and provides DC voltages to the developer roll, the transfer roller, and the charge roller (located in the imaging unit).
  • Page 757 7463 Exposure The Printhead generates a beam of laser light. Image data received from the controller board assembly modulates this beam, turning it on and off according to image information that is received from the host computer and software. Through the use of a series of rotating and stationary mirrors within the Printhead, the beam scans the negative charged drum surface.
  • Page 758 7463 Development The toner contained within the PC cartridge has an electrical property that causes it to adhere to the development roller. The metering blade spreads the toner into a very thin layer on the development roller. Friction between the development roller and the CM blade development roller generates a small electrical charge that is transferred to the toner.
  • Page 759 7463 Transfer As the paper travels between the transfer roller and the photoconductor (drum), the Transfer roller applies a positive charge to the back of the printing paper. This positive charge transfers the negative charged toner image from the photoconductor (drum) to the top surface of the paper. The toner image is now on the paper and the paper is now stuck to the photoconductor (drum) due to the relative electrical differences between the negative electrical charge of the inner conductive layer of the drum and the positive electrical charge of the paper.
  • Page 760: Document Scanning At Adf

    7463 Auto density sensing The image density sensor assembly uses a reflection type sensor that detects a pre-placed toner patch and image on the photoconductor (drum) and outputs pulses when the central line of the patch image aligns with the central line of the detector.
  • Page 761: Names And Functions Of Components

    7463 The operational overview of a document scanning at the platen: The flatbed scanner CCD assembly travels to read the document. The exposure lamp is installed on the flatbed scanner CCD assembly. As the flatbed scanner CCD assembly travels, the document on the platen glass is scanned and exposed with the exposure lamp. The flatbed scanner CCD image sensor assembly reads the image data.
  • Page 762: Setting A Document

    7463 Setting a document When a document is set on the document tray assembly and the lead edge is pushed into the tray until it stops, the sensor (ADF media present) becomes covered and the machine recognizes that the document has been set properly, turning on the media present LED.
  • Page 763: Adf Components

    7463 ADF components ADF electronic components Appendix C: Theory of operation...
  • Page 764 7463 • Sensor (ADF closed interlock)—A sensor that detects whether the ADF is raised away from the flatbed scanner. • Switch (ADF top door interlock)—A sensor that detects whether the ADF top door is open. • Switch (ADF lower door interlock)—A sensor that detects whether the ADF lower door is open. •...
  • Page 765: Supported Paper Sizes, Types, And Weights

    7463 ADF media feed and transport components • ADF pick roller—This roller is used to begin the feed process into the ADF. • ADF feed belt—This belt is used to feed the pick media into the ADF. • ADF separator roller and torque limiting clutch—This roller and clutch are used to ensure that only a single sheet of media is fed into the ADF.
  • Page 766: Paper Sizes Supported By The Printer

    7463 Paper sizes supported by the printer Paper size Dimensions Standard or Optional Multipurpose Duplex optional 250‑ or 2100‑sheet tray feeder 550‑sheet trays 210 x 297 mm (8.3 x 11.7 in.) 148 x 210 mm (5.8 x 8.3 in.) 105 x 148 mm (4.1 x 5.8 in.) JIS B5 182 x 257 mm...
  • Page 767: Paper Sizes, Types, And Weights Supported By The Optional Finishers

    7463 Paper sizes, types, and weights supported by the optional finishers Supported paper sizes Paper size 4‑bin mailbox Offset stacker Staple finisher Staple, hole punch finisher JIS B5 Executive Letter Legal Folio Statement Universal The finisher stacks the paper but does not staple or punch holes in it. The finisher staples the paper if it is loaded long edge first.
  • Page 768 7463 Paper type Paper weight 4‑bin mailbox Offset stacker Staple finisher Staple, hole punch finisher Recycled 90–176 g/m (24–47 lb) 60–90 g/m (16–24 lb) Paper labels 180 g/m (48 Ib) Vinyl labels 300 g/m (92 Ib) Dual web and 180 g/m Integrated (48 Ib) Polyester...
  • Page 769: Output Options Theory

    7463 Paper type Paper weight 4‑bin mailbox Offset stacker Staple finisher Staple, hole punch finisher Rough/cotton 60–90 g/m (16–24 lb) Custom type [x] 60–90 g/m (16–24 lb) The finisher stacks the paper but does not staple or punch holes in it. Output options theory •...
  • Page 770: Staple Finisher Theory

    7463 The main motor drives the transport rollers which move the media along the paper path. The sensor (pass through) detects if the media has entered the mailbox. Four diverters control which way the media will go. If a diverter is opened, then media will pass through it and go to the next diverter above it.
  • Page 771 7463 Stapling process Exit rollers move the media to the tamper where it will be prepared for stapling. Multiple pages can be stacked on the tamper before the document is stapled. The paddle drive motor rotates the paddle rollers for aligning the trailing edge of the pages.
  • Page 772 7463...
  • Page 773: Appendix D: Acronyms

    7463 Appendix D: Acronyms Acronyms ASIC Application-Specific Integrated Circuit BLDC Brushless DC Motor Black Only Retract Cyan Charge Coupled Device Carbonless Copy Paper Cyclic Redundancy Check Customer Setup CTLS Capacitance Toner Level Sensing DIMM Dual Inline Memory Module DRAM Dynamic Random Access Memory Enhanced Data Out Electrophotographic Process EPROM...
  • Page 774 7463 Microswitch Nonvolatile Memory NVRAM Nonvolatile Random Access Memory Original Equipment Manufacturer Optical Sensor Photoconductor pel, pixel Picture element Power-On Reset POST Power-On Self Test Position Sensing Device Pulse Width Modulation Raster Imaging Processor Read Only Memory SDRAM Synchronous Dual Random Access Memory SIMM Single Inline Memory Module SRAM...
  • Page 775: Index

    7463 Index jobs on disk key repeat initial delay acronyms key repeat rate ADF components LES applications ADF edge erase menu settings page ADF skew adjustment min copy memory back side num pad job assist deskew roller paper prompts front side PPDS emulation adjusting skew print quality pages...
  • Page 776 7463 base sensor test document scanning beacons test print theory button test duplex cooling fan charge roll voltage removal clear event log duplex exit diverter defaults removal disk test/clean duplex motor display event log removal diverter test duplex tests DRAM test feed 1 test duplex feed 1 test feed 2 test...
  • Page 777 7463 supported paper sizes in duplex area finisher features in finisher rear door finisher sensors in mailbox rear door tests in multipurpose feeder finisher tests in rear expander door feed test (finisher) in standard bin hole punch test in staple finisher staple test in the tray flatbed scanner...
  • Page 778 7463 MPF feeder lift plate in mailbox rear door removal in multipurpose feeder MPF pick roller in rear expander door print theory in standard bin removal in staple finisher MPF pick solenoid in the tray print theory inside the printer MPF tray paper path rolls, print theory removal...
  • Page 779 7463 printer ADF left lower cover finishing features adf lift tray printer control panel ADF pick roller printer messages ADF pick roller cover 200–201 ADF push button switch sensor printer setup ADF rear cover defaults ADF rear side drive parts pack edge to edge ADF right hinge parallel strobe adjustment...
  • Page 780 7463 flatbed scanner PCBA media feeder flatbed scanner right cover media stack flap (left) flatbed tension pulley with belt media stack flap (right) front door media tray assembly 500, fuser media tray front cover 500, fuser drive motor media tray separation roller 500, HCIT 516, media turn guide HCIT and drawer assembly 515,...
  • Page 781 7463 sensor (pick roller position) schedule for inspection sensor (pick) 512, scheduled maintenance sensor (stacker bin media present) fuser maintenance kits sensor (standard bin full) SE menu sensor (toner density) security sensor (tray 1 media out) security reset jumper sensor rear door interlock security reset jumper separation roll drive gear (29t) security settings...
  • Page 782 7463 ADF skew adjustment, front side gray background on prints adjusting horizontal voids appear on prints copy skew correction print irregularities polygon printhead mechanical registration shadow images appear on prints adjustment skewed print print skew correction solid black pages solid black pages streaked horizontal lines appear on prints specifications streaked vertical lines appear on prints...
  • Page 783: Part Number Index

    Zealand....................731 40X0303 Power cord, HV PRC..........................731 40X0387 USB-A interface device ..........................729 40X1592 Lexmark MarkNet N7020e (4 port USB) Ethernet 10BaseT/100BaseTX/1000BaseT ......729 40X1593 Lexmark MarkNet N7000e (1 port USB) Ethernet 10Base/100BaseTX..........729 40X1594 Lexmark MarkNet N7002e (1 port Parallel) Ethernet 10BaseT/100BaseTX ..........729 40X1766 Power cord HV, Bolivia &...
  • Page 784 7463 Part name Page 40X7573 Standard tray beacon and cable......................657 40X7574 Main motor cable...........................668 40X7575 Top option interface cable........................670 40X7576 Fuser drive motor cable.........................668 40X7577 Fuser data cable.............................662 40X7578 HVPS...............................664 40X7579 Main cooling fan with cable........................668 40X7580 Cartridge cooling fan..........................668 40X7581 MX81x Return Program Fuser Type 03, 110-120V A4................662 40X7582 Transfer...
  • Page 785 7463 Part name Page 40X7600 MPF pick roller............................678 40X7601 MPF feed roller flange..........................678 40X7602 Upper redrive............................660 40X7604 Output bin guide..........................654, 40X7605 Transfer roller left arm with cable......................664 40X7606 Transfer roller right arm.........................664 40X7607 Sensor (input)............................664 40X7608 ADF front indicator..........................689 40X7676 LVPS................................664 40X7678 Rear door..............................654...
  • Page 786 7463 Part name Page 40X7718 Torsion spring............................670 40X7719 Torsion spring............................670 40X7720 Torsion spring............................670 40X7721 Torsion spring............................670 40X7722 Controller board access shield (MX81x)....................664 40X7725 MPF tray..............................656 40X7726 Rear door support..........................654, 40X7730 Torsion spring..........................656, 40X7731 Torsion spring..........................656, 40X7732 Left frame pivot............................670 40X7733 Right frame pivot............................670 40X7734 MX81x Return Program Fuser Type 04, 220-240V Letter...............662...
  • Page 787 7463 Part name Page 40X7767 ADF front side drive parts pack......................686 40X7768 ADF tray lift drive...........................686 40X7769 ADF rear side drive parts pack........................686 40X7770 Cable parts pack ............................689 40X7771 ADF controller card..........................688 40X7772 ADF float plate w/ springs ........................682 40X7774 ADF pick roller............................686 40X7775 ADF separator roller..........................686...
  • Page 788 7463 Part name Page 40X7867 Control panel upper cover........................673 40X7868 Control panel latch..........................672 40X7871 USB cable (MX71x)..........................672 40X7873 Controller board to control panel board cable..................672 40X7874 Controller board cooling fan........................664 40X7877 Control panel (MX711)...........................672 40X7879 Control panel board (MX711)........................672 40X7881 Cable, display to control panel.......................676 40X7881 Display to control panel board cable (MX711, MX81x)................672...
  • Page 789 7463 Part name Page 40X7908 Cable, speaker............................692 40X7912 Flatbed scanner (MX71x) ........................692 40X7913 Right inner cover............................656 40X7914 Left inner cover............................656 40X7915 Pick arm beacon cable..........................657 40X7916 Cartridge door beacon, MPF door beacon and cable................657 40X7917 Rear lower door beacon and cable, interlock sensor cable..............657 40X7918 Rear door beacon with cable and contacts, interlock sensor cable............657...
  • Page 790 7463 Part name Page 40X7948 550-sheet tray insert (MX81x).......................678 40X7948 550‑sheet tray............................706 40X7949 Controller board access cover........................654 40X7950 Cartridge door front cover........................656 40X7951 Controller board access cover........................657 40X8016 MX81x Fuser Type 05, 110-120V Letter....................662 40X8017 MX81x Fuser Type 06, 220-240V A4......................662 40X8018 MX81x Fuser Type 07, 100V A4......................662...
  • Page 791 7463 Part name Page 40X8159 550-sheet tray option lower interface cable..................704 40X8159 550‑sheet tray option lower interface cable..................706 40X8160 250-sheet tray option upper interface cable..................702 40X8160 550-sheet tray option upper interface cable..................704 40X8160 550‑sheet tray option upper interface cable..................706 40X8161 HCIT option.............................698 40X8162 HCIT and drawer assembly........................700...
  • Page 792 7463 Part name Page 40X8212 Tamper drive belt...........................720, 40X8213 Stacker paddle drive motor........................726 40X8213 Stapler paddle drive motor........................718 40X8214 Stacker rear door............................726 40X8214 Stapler rear door............................718 40X8215 Stapler cartridge access door.........................720 40X8216 Stapler right cover..........................720 40X8217 Sensor (bin full send)........................720, 40X8218 Standard output bin LED........................720, 40X8219 Sensor (finisher bin media present).......................720...
  • Page 793 7463 Part name Page 40X8254 Mailbox upper interface cable.......................722 40X8256 Mailbox divert motor..........................722 40X8311 Card reader - small stick on case......................729 40X8312 Card reader - large stick on case......................729 40X8313 Card reader - small snap on case......................729 40X8314 Card reader - large snap on case......................729 40X8359 Locking caster............................730...
  • Page 794 7463 Part name Page 40X8428 MS81x Fuser Maint. Kit Type 08, 110-120V A4..................730 40X8429 MS81x Fuser Maint. Kit Type 09, 220-240V Letter.................730 40X8431 MX71x & MX81x ADF Maintenance Kit....................730 40X8485 Tilting 7-inch display..........................672 40X8486 Tilting 10-inch display..........................672 40X8500 Actuator flag (media bin full).........................722 40X8501 ADF to printer cable (MX71x) ........................688...
  • Page 795: Part Name Index

    7463 Part name index Part name Page 40X5316 14 PIN JST-FOR ISP cable........................729 40X8153 250-sheet tray............................702 40X8154 250-sheet tray front cover........................702 40X8672 250-sheet tray option controller PCBA ....................702 40X8159 250-sheet tray option lower interface cable..................702 40X8157 250-sheet tray option transport motor....................702 40X8160 250-sheet tray option upper interface cable..................702...
  • Page 796 7463 Part name Page 40X8371 ADF bottom door (MX71x) ........................682 40X7761 ADF bottom door (MX81x) ........................682 40X7792 ADF CCD scanner ...........................688 40X7771 ADF controller card..........................688 40X7749 ADF feed belt............................686 40X7772 ADF float plate w/ springs ........................682 40X7752 ADF front cover w/ lightpipe (MX81x) ....................682 40X7793 ADF front cover w/o lightpipe (MX71x) ....................682...
  • Page 797 7463 Part name Page 40X8099 Cable, standard output bin LED......................693 40X8314 Card reader - large snap on case......................729 40X8312 Card reader - large stick on case......................729 40X8313 Card reader - small snap on case......................729 40X8311 Card reader - small stick on case......................729 40X7580 Cartridge cooling fan..........................668...
  • Page 798 7463 Part name Page 40X8390 Control panel left bezel (XM7170)......................672 40X7865 Control panel right bezel........................672 40X7703 Control panel speaker..........................676 40X7867 Control panel upper cover........................673 40X7893 Controller board (MX710)........................664 40X7936 Controller board (MX711, MX81x)......................664 40X7949 Controller board access cover........................654 40X7951 Controller board access cover........................657 40X8100 Controller board access shield (MX71x)....................664...
  • Page 799 7463 Part name Page 40X7787 Flatbed scanner drive parts kit ......................692 40X7783 Flatbed scanner glass ..........................692 40X7784 Flatbed scanner PCBA ...........................692 40X7788 Flatbed scanner tension pulley w/ belt ....................692 40X7898 Front door..............................654 40X8037 Front door..............................656 40X7922 Front door interlock sensor cable......................657 40X7894 Front door support link..........................654...
  • Page 800 40X7914 Left inner cover............................656 40X7933 Left rear cover............................657 40X1593 Lexmark MarkNet N7000e (1 port USB) Ethernet 10Base/100BaseTX..........729 40X1594 Lexmark MarkNet N7002e (1 port Parallel) Ethernet 10BaseT/100BaseTX ..........729 40X1592 Lexmark MarkNet N7020e (4 port USB) Ethernet 10BaseT/100BaseTX/1000BaseT ......729 40X8359 Locking caster............................730 40X7676 LVPS................................664...
  • Page 801 7463 Part name Page 40X8244 Mailbox controller PCBA........................722 40X8256 Mailbox divert motor..........................722 40X8246 Mailbox left cover..........................722 40X8253 Mailbox lower interface cable........................722 40X8247 Mailbox media bin full flag........................722 40X8241 Mailbox option ............................716 40X8250 Mailbox output bin LED assembly......................724 40X8242 Mailbox rear door..........................722 40X8243 Mailbox right cover..........................724...
  • Page 802 7463 Part name Page 40X8429 MS81x Fuser Maint. Kit Type 09, 220-240V Letter.................730 40X8420 MS81x Return Program Fuser Maint. Kit Type 00, 110-120V Letter............729 40X8421 MS81x Return Program Fuser Maint. Kit Type 01, 220-240V A4............729 40X8422 MS81x Return Program Fuser Maint. Kit Type 02, 100V A4..............729 40X8423 MS81x Return Program Fuser Maint.
  • Page 803 7463 Part name Page 40X0301 Power cord HV, Australia & New Zealand....................731 40X1766 Power cord HV, Bolivia & Peru.......................731 40X0273 Power cord HV, Chile, Uruguay......................731 40X1774 Power cord HV, Denmark, Finland, Norway, Sweden................731 40X3141 Power cord HV, Paraguay, Austria, Belgium, France, Germany, Italy, Netherlands, Bluemark, Czech &...
  • Page 804 7463 Part name Page 40X8408 Right frame extension (MX71x)......................670 40X8414 Right frame extension (MX81x)......................670 40X7733 Right frame pivot............................670 40X7897 Right inner cover............................654 40X7913 Right inner cover............................656 40X4819 RS232C serial adapter..........................729 40X7944 Scanner rear cover..........................696 40X7779 Sensor (ADF 1st scan) ..........................688 40X7779 Sensor (ADF gap detect) ........................688 40X8536 Sensor (ADF media...
  • Page 805 7463 Part name Page 40X7713 Separator roller assembly....................678, 702, 704, 40X5315 SHIP-WITH ISP (2PER) screw........................729 40X8557 Simplified Chinese font card........................729 40X8409 Spacer..............................698 40X7903 Speaker bracket............................692 40X7890 Speaker cable............................676 40X7703 Speaker, control panel...........................692 40X8221 Stacker controller PCBA.........................726 40X8224 Stacker lower interface cable.........................726 40X8213 Stacker paddle drive motor........................726...
  • Page 806 7463 Part name Page 40X8211 Tamper motor (left)........................720, 40X8211 Tamper motor (right)........................720, 40X5317 Tee with thumbscrew standoff......................729 40X8486 Tilting 10-inch display..........................672 40X8485 Tilting 7-inch display..........................672 40X7596 Toner add motor with cable........................668 40X7717 Toner cartridge clamp..........................670 40X7716 Toner cartridge lock..........................670 40X7692 Toner cartridge smart chip contact with cable..................665 40X7685 Toner level / imaging unit high voltage contact..................664...
  • Page 807 PRINTHEAD MIRROR MOTOR J101 PRINTHEAD LASER CONTROL CONTROL PANEL INTERLOCK SENSOR ADF PICK SENSOR JADF ADF TO PRINTER CABLE JU12 ADF REGISTRATION SENSOR CONTROL PANEL BOARD ADF MEDIA PRESENT RECEIVER SENSOR ( if equipped) ADF 1ST SCAN SENSOR CONTROL PANEL USB INTERFACE ADF LOWER BEACON SENSOR ( if equipped) MAIN COOLING FAN ADF MEDIA TRAY (LED BOARD)

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