Table Of Contents - PGO Tigra AF-125BAE Service Manual

Table of Contents

Contents2
Configuration3
Vehicle View3
Positions Of Engine Number / Vehicle Identification Number4
Specifications5
Code Of Practice6
Directions For Maintenance Of The Engine Management System (Ems)6
Torque Values7
Service Tools9
Procedure To Maintain The Electronic Management System (Ems)11
Engine Not Running Or Slowly Running During Start-Up12
Engine Running But Start-Up Failing During Start-Up12
Trouble Of Hot Start13
Trouble Of Cold Start14
Trouble Of Start-Up Anytime Despite Rpm Normal15
Start-Up Normal But Idle Speed Unstable Anytime16
Start-Up Normal But Idle Speed Unstable During Warm-Up17
Start-Up Normal But Idle Speed Unstable With Warm-Up Finished18
Start-Up Normal But Idle Speed Unstable Or Stall With Load19
Start-Up Normal But Idle Speed Too High20
Rpm Low Or Stall During Acceleration21
Acceleration Slow22
Acceleration Powerless; Performance Bad23
Pcode List24
Installation Or Removal Of External Components25
Front & Rear Covers (Handlebar)25
Removal And Installation Of Body Cover & Lower Cover26
Removal Of Body Cover And License Plate27
Check & Adjustment31
Gear Oil Check31
Engine Oil Filter Check31
Engine Oil Check32
Air Filter Check33
Auxiliary Water Tank Check33
Spark Plug Check34
Front Lamp Adjustment34
Back-Play Of Throttle Cable Check35
Brake System Check36
Brake Lever Check36
Brake Disk Check36
Brake Oil Check36
Change Of A Front Brake Pad37
Change The Rear Brake Pad39
Change Brake Oil40
Valve Clearance Check40
Check / Adjust Timing41
Driving Belt / Clutch Lining42
Tire & Wheel42
Suspension System Check42
Front/Rear Shock Absorber42
Steering Lever System43
Items And Cycle For Periodical Maintenance43
Lubrication System Diagram44
Cleaning Of Filter Screen45
Oil Pump45
Oil Filter46
Disassembly Of The Engine Assembly47
Separate The Engine From The Vehicle Body47
Disassemble the Engine's Throttle Cable and Vacuum Tube48
Disconnect High-Pressure Fuel Hose Connector48
Drain Cooling Water48
Disconnect The Cooling Tube48
Cylinder Head Removal And Disassembly50
Disassemble The Cylinder Head52
Disassemble The Cylinder54
Cylinder Measurement And Check55
Standards Of Clearances For Various Piston Rings55
Installation Of The Piston55
Installation Of The Cylinder56
Installation Of The Cylinder Head56
V Belt Driver57
Left Cover / Drive Belt Assembly57
Limit Sizes Of Parts58
Crankcase & Crankshaft59
Right Crankcase Cover59
Magnetic Motor Assembly And Starting Clutch Assembly59
Disassembly And Installation Of The Engine Oil Pump Sprocket60
Engine Oil Filter61
Left Crankcase62
Right Crankcase / Crankshaft62
Removal Of The Crankshaft Bearing62
Evaluation And Measurement Of A Removed Crankshaft63
Installation Of The Crankcase64
Final Speed Gear66
Final Drive Gear66
Gear Box Cover66
Fuel Injection System67
Electronic Control Unit (Ecu)68
Ecu Pin Configuration69
Temperature Sensor71
Lsf Lambda Sensor72
Sectional View Of A Heated Lambda Sensor73
Electromagnetic Fuel Nozzle74
Dkg (Throttle Sensor)75
Idle Speed Actuator75
Airflows In Idle Speed Actuators76
Imse77
Throttle Position Sensor78
Electric Circuits Of An Intake Temperature Sensor78
Intake Pressure Sensor78
Cooling System Diagram79
Cooling System Maintenance80
Regular Maintenance80
Change Coolant81
Steps To Change Water Coolant (With Removal Of The Cooling Tube)81
Steps To Change Water Coolant (Cold Cycle Cleaning)82
Water Tank / Fan83
Thermostat84
Water Pump Disassembly/Installation85
Water Pump Post-Installation Check86
Incipient Leakage From The Mechanical Seal86
Check The Cooling System86
Sealing Performance Of The Cooling System87
Check The Water Tank Cover87
Charge, Ignition, And Start-Up - Notices For Operation88
Charge, Ignition, And Start-Up Fault Diagnosis88
Battery Check89
Charging System Check89
Check Circuits For Charging89
Acg Charge Performance90
Check Circuits Of The Starter System90
Ignition System91
Chassis92
Remove The Rear Wheel92
Install The Rear Wheel92
Exhaust Emission Control System93
Mechanism For Pollution Control93
Maintenance And Calibration Of The Exhaust Emission Control System93
Incidents Not Warranted By Motive Power93
Evaporative Emission Controller (Eec)94
Regular Maintenance Table For The Exhaust Emission Control System95
Occasional Maintenance Table For The Exhaust Emission Control System95