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8. CLUTCH/OIL PUMP
SERVICE
INFORMATION
TROUBLESHOOTING
RIGHT CRANK CASE COVER
REMOVAL
CENTRIFUGAL CLUTCH
SERVICE INFORMATION
GENERAL
8-
1
8-
2
8-
3
8-
5
MANUAL CLUTCH
OIL PUMP
GEARSHIFT
LINKAGE
RIGHT
CRANKCASE COVER
INSTALLATION
8-
11
8-
15
8-
19
8-
21
This
section covers
removal
and
installation
of the
cent
rifuga
l
clut
ch.
m~nu~1
clutch.
oil pump and gear$hi
ft
linkage .
•
The clutches. oil pump
and gearshift linkage
can be servfced with the
engine installed
in the
frame.
SPECIFICATIONS
ITEM
STANDAR
D
I
Spring free
length
25.7
mm
(1.01
in)
Spring
preload
37.5 kg
(86.67Ib)
Manual
clutch
Disc
thickness
2.'
3.0mm
(0.
11
0.
12
in)
Oi$(; warPilge
Plate
warpage
Drum 1.0.
116mm
(4.57
in)
Weight
thickness
4.3mm
(0.
17
in)
Centri
f
uga
l
Spring free length
267.5
mm
(10.53
in)
clutch
Spring preload
12.3
13.7
kg
27.10
30.:
W
lbl
Clutch outer
guide
20.000
20.021 mm (0.7874 0.7882 in)
Rotor·to..cover ctearance
0.
15
0.20mm
(0.006
0.008
in!
Oil pump
Rotor
tip clearance
0.15mm
(0.006 in)
Rotor·to·body
clearance
0.30 0.36 mm
(0.012 0.0
14 in)
TORQUE
VALUES
Oil
filter
rotor cover bolu
Manual
clutch
lock nut
Centrifugal clutch
lock
nut
Clutch adjust
ing
screw lock nu
t
Clutch
lifter
stopper bo lt
Gearshift
drum
stopper arm bolt
Gearshift drum
stopper plale bolt
TOOSL
Special
Flywheel Holder
10-
14 N'm
50-
SO N'm
105-
115N-m
19-
25 N-m
18-
25
N
'
m
10-
14
N'
m
8-
12 N
'
m
(1.0
-
1.4
kg·m.
7_1
0 ft·lb)
(5.0-6.0
k!tm_
36-
43
ft·lb)
(10.5-
11.5 kg·m,
76-83
It·lbl
(1.9-
2.5
kg·m,
14-
18 ft·lb)
(1.8
-
2.5 kg·m,
13-1
8
ft·lb!
(1.0-1.4kg·m,
7-1
0ft·lb)
(0.8-
1.2
kg·m,
6-
9 ft·lb!
07925
-
958000
1
Not available
in U.S.A.
SERVICE LIMIT
25.0 mm
(0.98
in)
2.6mm
0. 10
in)
0.20mm
(0.008 in)
0.20mm
(0.008
in!
116.3
mm
(4
.58
in)
4.1
mm
(0.16 in)
282
mm
(11.1
in)
2O.05mm (0.789 in!
0.25
mm
(0.010
in)
0.20mm
(0.008 in)
0.40mm
(Om6
in)
Lock Nut Wrench
.
30 mm
Clutch
Center
Holder
Common
07907
-
PD10000
Equivalent
commercially available in U.S.A.
Lock Nut Wrench. 20)( 24
mm
Extension
8ar
07923-9580000
Not availabl
e
in
U.S.A.
07716
-
0020100
or
07916-
3710000
07716
-
0020500
"
8-1
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