Honda DREAM125 2018 Owner's Manual
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Honda DREAM125 2018 Owner's Manual

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Owner's Manual
DREAM125
Please read this manual carefully before riding
AND125MD

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Summary of Contents for Honda DREAM125 2018

  • Page 1 Owner’s Manual DREAM125 Please read this manual carefully before riding AND125MD...
  • Page 2 How can you contact to CR Section? Customer can contact to CR by the following: : 010 922 922 E-mail : cr@ncxhonda.com.kh Working Hours : 08:00AM-05:00PM Working Days : Every Monday to Saturday (except National Holidays and cr@ncxhonda.com.kh Company Holiday) Honda Cambodia – NCX www.ncxhonda.com.kh...
  • Page 3 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
  • Page 4 Congratulations on your purchase of a new The following code in this manual indicates ● Honda motorcycle. Your selection of a Honda the country. makes you part of a worldwide family of The illustrations here in are based on the ●...
  • Page 5 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY HURT an important responsibility. if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 6: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 12 Maintenance P. 32 Troubleshooting P. 78 Information P. 91 Specifications P. 101 Index P. 104...

  • Page 7: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines .......... P. 3 Safety Precautions ........P. 6 Riding Precautions........P. 7 Accessories & Modifications...... P. 10 Loading ............P. 11...

  • Page 8: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding onto Perform all routine and regular inspections the grab rail or your waist, leaning with you in ●...
  • Page 9 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, by It’s important to keep your motorcycle properly wearing bright reflective clothing, positioning maintained and in safe riding condition. yourself so other drivers can see you, signaling...
  • Page 10 Safety Guidelines the condition of your motorcycle. Inspect for WARNING fluid leaks, check the tightness of critical nuts and bolts, and check the handlebar, control levers, Running the engine of your motorcycle brakes, and wheels. Ride slowly and cautiously. while in an enclosed or even partially Your motorcycle may have suffered damage that enclosed area can cause a rapid build-up is not immediately apparent.

  • Page 11: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision or ● other approved eye protection Ride cautiously and keep your hands on the WARNING ● handlebar and feet on the footpegs. Keep passenger’s hands onto the grab rail or ●...

  • Page 12: Riding Precautions

    Riding Precautions Riding Precautions Exercise caution on low traction surfaces. ● The tyres slip more easily on such surfaces and braking distances are longer. Running-in Period Avoid continuous braking. ● During the first 500 km (300 miles) of running, Repeated braking, such as when follow these guidelines to ensure your descending long, steep slopes can seriously motorcycle’s future reliability and performance.
  • Page 13 Riding Precautions Engine Braking Parking Engine braking helps slow your motorcycle down Park on a firm, level paved surface. ● when you release the throttle. For further slowing If you must park on a slight incline or loose ● action, downshift to a lower gear. Use engine surface, park so that the motorcycle cannot braking with intermittent use of the brakes to move or fall over.
  • Page 14 Riding Precautions Using the centre stand 3. Turn the handlebar fully to the left. To lower the centre stand, stand on the left Turning the handlebar to the right reduces side of the motorcycle. Hold the left handle stability and may cause the motorcycle to grip and the grab rail.

  • Page 15: Accessories & Modifications

    We strongly advise that you do not add any accessories that were not specifically designed seriously hurt or killed. for your motorcycle by Honda or make modifications to your motorcycle from its Follow all instructions in this owner’s original design. Doing so can make it unsafe.

  • Page 16: Loading

    Loading Loading WARNING Carrying extra weight affects your Overloading or improper loading can ● motorcycle’s handling, braking and stability. cause a crash and you can be seriously Always ride at a safe speed for the load you hurt or killed. are carrying.

  • Page 17: Operation Guide

    Basic Operation Flow Pre-ride Inspection (P37) Acceleration Carefully inspect your motorcycle to make sure that it is safe to ride. Apply throttle gradually. Obey the speed limit. Starting the Engine (P22) Start and warm the engine. Avoid revving the engine. Starting the How to use basic features.
  • Page 18 Parking Braking (P8) Close the throttle and apply the Park on a firm level surface. front and rear brakes together. Use the stand, lock the steering The brakelight will indicate that and close the shutter. you have applied the brakes. Stopping If pulling off the road, signal early enough to show traffic that you are...
  • Page 19 Parts Location Battery (P48) Fuse (P90) Tool (P47) Right side cover (P54) Throttle grip (P74) Front brake lever (P61) Front top cover (P50) Centre cover (P53) Leg shield (P53) Air cleaner (P60) Spark plug (P55) Rear brake pedal (P64) Engine oil drain bolt (P58) Oil fill cap/dipstick (P57)
  • Page 20 Choke lever (P22) Headlight case (P51) Helmet holder (P30) Fuel fill cap (P27) Document bag (P31) Seat (P29) Seat lock (P29) Rear suspension spring preload adjuster (P77) Chain cases (P69) Drive chain (P69) Side stand (P68) Centre stand (P8) Shift lever (P25) Fuel valve (P21)
  • Page 21 Instruments Speedometer Gear range Shows proper speed range for each gear. Odometer Total distance ridden. Fuel gauge Needle in the red band, remaining fuel approximately 0.8 litres (0.21 US gal, 0.18 Imp gal)
  • Page 22 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Neutral indicator Comes on when the transmission is in Neutral. Gear position indicators Indicate 1st to 4th gear position. High beam indicator Right turn signal indicator Left turn signal indicator...
  • Page 23 Switches Headlight switch • Headlight, taillight, position light and meter lights on. • Position light, taillight and meter lights on. • Headlight, taillight, position light and meter lights off. Start button Turn signal switch Horn button Headlight dimmer switch • : High beam •...
  • Page 24 Ignition Switch Switches the electrical system on/off, Turns electrical system locks the steering. on for starting/riding. Key can be removed when in the OFF Turns engine off. or LOCK position. LOCK Locks steering. Steering Lock Locking Lock the steering when parking to help Turn the handlebar all the way to the left or prevent theft.
  • Page 25 Switches (Continued) Shutter Close The ignition switch for this motorcycle is Remove the ignition key from the ignition equipped with a shutter. After parking the switch. motorcycle, close the shutter for theft Align the projection of the shutter key with prevention.
  • Page 26 Fuel Valve The two-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor. ON: normal position for riding. OFF: for parking, storing, or transportation.
  • Page 27 Starting the Engine Start your engine using the following procedure.
  • Page 28 To restart a warm engine, follow the Using the kickstarter Lightly depress the kickstarter until resistance procedure for “Warm Engine.” is felt. NOTICE Then let kickstarter return to the top of its • If the engine does not start within 5 seconds, turn the stroke.
  • Page 29 Starting the Engine (Continued) Warm Engine Do not use the choke. Start the engine following steps 1-3 and 5 under “Cold Engine.” If the engine does not start: Turn the ignition switch to the OFF position. Move the choke lever right all the way to fully OFF.
  • Page 30 Shifting Gears Your motorcycle transmission has four forward gears. The gearshift operation differs when stopping and when moving. When stopping, change can be made from 4th to neutral directly with the 4-step rotary Stopping system. When moving, the forward 4-step return system is used.
  • Page 31 Shifting Gears (Continued) Downshifting Proper shifting can prevent damaging the engine and transmission. Downshifting at speeds higher than those in the table below may overrev the engine and Upshifting can cause damage to the engine and The upper limit speed of each gear is shown in transmission.
  • Page 32 Refuelling Fuel type: Unleaded petrol only Fuel octane number: Your motorcycle is designed to use Research Octane Number (RON) 91 or higher. Tank capacity: 4.0 litres (1.06 US gal, 0.88 Imp gal) Lower edge of filler neck Refuelling and Fuel Guidelines (P9) Opening the Fuel Fill Cap Open the seat.
  • Page 33 Refuelling (Continued) Closing the Fuel Fill Cap Install and tighten the fuel fill cap firmly by turning it clockwise. Make sure that the arrow marks on the cap and fuel tank is aligned. Close the seat. WARNING Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
  • Page 34 Storage Equipment To open the seat Seat Insert the ignition key into the seat lock and turn it clockwise to unlock. Turn To close the seat Close and push down on the rear of the seat until locks. Make sure that the seat is locked securely to pull it up lightly.
  • Page 35 Storage Equipment (Continued) Helmet Holder WARNING The helmet holders are located under the seat. Riding with a helmet attached to the holder can interfere with your ability to Use the helmet holder only when parked. safely operate the motorcycle and could Helmet holders lead to a crash in which you can be seriously hurt or killed.
  • Page 36 Document Bag Tool Kit The document bag is in the document The tool kit is in the tool kit compartment. compartment on the reverse side of the seat. Tool kit compartment Tool kit Document compartment Document bag Removing the right side cover (P54)

  • Page 37: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ...... P. 33 Air Cleaner............P. 60 Maintenance Schedule ....... P. 34 Brakes ............P. 61 Maintenance Fundamentals....... P. 37 Side Stand ............P.

  • Page 38: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions before absolutely essential to your safety and to protect you begin each task, and make sure that you your investment, obtain maximum performance, have the tools, parts, and skills required.

  • Page 39: Maintenance Schedule

    Honda’s standards and specifications by properly trained and Honda recommends that your dealer should equipped technicians. Your dealer meets all of road test your motorcycle after each periodic these requirements. Keep an accurate record maintenance is carried out.
  • Page 40 : Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. : Replace Procedures are provided in an official Honda Shop Manual. : Clean : Technical. In the interest of safety, have your motorcycle : Lubricate serviced by your dealer.
  • Page 41 Maintenance Schedule Frequency * Pre-ride Annual Regular Refer to Items Check × 1,000 km 1 12 18 24 30 36 Check Replace page P. 37 × 1,000 mi 0.6 12 16 20 24 Secondary Air Supply System – Secondary Air Supply Pair Filter 3years –...

  • Page 42: Maintenance Fundamentals

    Maintenance Fundamentals Brakes - Check operation; Pre-ride Inspection ● Front and Rear: check shoes wear and To ensure safety, it is your responsibility to freeplay, adjust if necessary. P. 61, 64, 66 perform a pre-ride inspection and make sure Lights and horn - Check that lights, ●...
  • Page 43 Maintenance Fundamentals Replacing Parts Battery Always use Honda Genuine Parts or their Your motorcycle has a maintenance-free type equivalents to ensure reliability and safety. battery. You do not have to check the battery electrolyte level or add distilled water. Clean the...
  • Page 44 Maintenance Fundamentals What to do in an emergency WARNING If any of the following occur, immediately see your doctor. The battery gives off explosive hydrogen Electrolyte splashes into your eyes: ● gas during normal operation. Wash your eyes repeatedly with cool water for at least 15 minutes.
  • Page 45 NOTICE NOTICE Replacing a fuse with one that has a higher rating greatly Installing non-Honda electrical accessories can overload increases the chance of damage to the electrical system. the electrical system, discharging the battery and possibly damaging the system.
  • Page 46 Conserving” or “Resource Conserving” on the For recommended engine oil, see “Specifications.” P. 102 circular API service symbol. If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard* : MA ●...
  • Page 47 Maintenance Fundamentals Drive Chain The drive chain must be inspected and lubricated regularly. Inspect the chain more frequently if you often ride on bad roads, ride at high speed, or ride with repeated fast Normal Worn Damaged acceleration. P. 69 (GOOD) (REPLACE) (REPLACE)
  • Page 48 Maintenance Fundamentals Cleaning and Lubricating Never use petrol or low flash point solvents for After inspecting the slack, clean the chain and cleaning the drive chain. sprockets while rotating the rear wheel. A fire or explosion could result. Use a dry cloth with high flash-point solvent. Avoid getting lubricant on the brakes or tyres.
  • Page 49 Maintenance Fundamentals Inspecting for Abnormal Wear Tyres (Inspecting/Replacing) Inspect the tyres for Checking the Air Pressure signs of abnormal Visually inspect your tyres and use an air wear on the contact pressure gauge to measure the air pressure at surface. least once a month or any time you think the tyres look low.
  • Page 50 Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they become visible, replace the tyres immediately. Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
  • Page 51 Maintenance Fundamentals Have your tyres replaced by your dealer. WARNING For recommended tyres and air pressure, see “Specifications.” P. 102 Installing improper tyres on your Follow these guidelines whenever you replace motorcycle can adversely affect handling tyres. and stability, and can cause a crash in Use the recommended tyres or equivalents of ●...

  • Page 52: Tool

    Tool The tool kit is in the tool kit compartment. Standard/Phillips screwdriver P. 31 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. 10 × 12 mm Open end wrench ● 14 × 17 mm Open end wrench ●...

  • Page 53: Removing & Installing Body Components

    Removing & Installing Body Components Battery Removal Make sure the ignition switch is in the OFF position. Battery cover Bolt/collar 1. Remove the right side cover. P. 54 2. Open the tool kit compartment cover. 3. Remove the bolt/collar and open the battery cover.
  • Page 54 Removing & Installing Body Components Battery 5. Disconnect the positive terminal from the battery. 6. Remove the battery taking care not to drop the terminal nuts. Installation Install the parts in the reverse order of removal. Always connect the positive terminal first.

  • Page 55: Front Top Cover

    Removing & Installing Body Components Front Top Cover Front Top Cover Removal 1. Remove the screws A and screws B. 2. Remove the front top cover. Screws A Front top cover Installation Install the parts in the reverse order of removal.

  • Page 56: Headlight Case

    Removing & Installing Body Components Headlight Case Headlight Case Removal 1. Pull up the rubber dust covers. 2. Loosen the lock nuts by turning clockwise. Rearview mirrors 3. Loosen the rearview mirrors and remove Rubber dust covers them by turning them clockwise. 4.
  • Page 57 Removing & Installing Body Components Headlight Case Installation Screws Slot Install the parts in the reverse order of Headlight case removal. Slot To install the rearview mirrors. 1. Install the mirror adapters. 2. Install the rearview mirrors by turning counterclockwise until they will no longer turn.

  • Page 58: Leg Shield

    Removing & Installing Body Components Leg Shield Leg Shield 3. Remove the leg shield by removing the bolt, collar A, screws C and collar B. The right and left leg shield can be removed in 4. Remove the leg shield stay by removing the same way.

  • Page 59: Right Side Cover

    Removing & Installing Body Components Right Side Cover Right Side Cover Removal 1. Remove the screw A and screw B. 2. Pull out the boss. Screw B Right side cover Tab 3. Pull the right side cover down to release the tabs.

  • Page 60: Spark Plug

    Spark Plug Checking Spark Plug For the recommended spark plug, see “Specifications.” P. 102 Use only the recommended type of spark plug in the recommended heat range. NOTICE Using a spark plug with an improper heat range can cause engine damage. 1.
  • Page 61 Spark Plug Checking Spark Plug 5. Check the spark plug gap using a wire- 8. Tighten the spark plug: type feeler gauge. If the old plug is good: ● If adjustment is necessary, bend the 1/8 turn after it seats side electrode carefully.

  • Page 62: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/dipstick 1. If the engine is cold, idle the engine for Upper 3 to 5 minutes. level 2. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. 3.
  • Page 63 Engine Oil Adding Engine Oil Adding Engine Oil 2. Securely reinstall the oil fill cap/dipstick. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient oil can level mark, add the recommended engine oil. cause damage to your engine.
  • Page 64 Engine Oil Changing Engine Oil 3. Place your motorcycle on its centre stand 6. Install a new sealing washer onto the drain on a firm, level surface. bolt. Tighten the drain bolt. 4. Place a drain pan under the drain bolt. Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft) 5.

  • Page 65: Air Cleaner

    Cleaning & Changing Air 4. Install the air cleaner element or a new one. 5. Install the parts in the reverse order of Cleaner Element removal. Use a new Honda Genuine air cleaner element Air cleaner Air cleaner housing housing cover or equivalent specified for your motorcycle.

  • Page 66: Brakes

    Brakes Inspecting the Front Brake Check the brake cable for kinks or signs of wear. If necessary have it replaced by your Lever Freeplay dealer. Lubricate the brake cable with a commercially 1. Place your motorcycle on its centre stand available cable lubricant to prevent premature on a firm, level surface.
  • Page 67 Brakes Adjusting the Front Brake Lever Freeplay Adjusting the Front Brake Lever Brake arm pin Freeplay Adjust the freeplay of the brake lever with the front wheel pointed straight ahead. Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting Decrease freeplay the freeplay.
  • Page 68 Brakes Adjusting the Front Brake Lever Freeplay Brake arm Push Brake arm pin Adjusting nut After adjustment, confirm the freeplay of the brake lever. Make sure the brake arm, spring and fastener are in good condition. NOTICE Do not turn the adjuster beyond its natural limits.
  • Page 69 Brakes Inspecting the Rear Brake Pedal Freeplay Inspecting the Rear Brake Pedal Make sure the brake rod, brake arm, spring and fastener are in good condition. Freeplay Adjusting the Rear Brake Pedal 1. Place your motorcycle on its centre stand on a firm, level surface.
  • Page 70 Brakes Adjusting the Rear Brake Pedal Freeplay 1. Adjust by turning the rear brake adjusting 3. Push the brake arm to confirm that there is nut a half-turn at a time. a gap between the rear brake adjusting nut and brake arm pin. Brake arm Push Brake arm pin...
  • Page 71 Reference the brake, the brake shoes must be replaced. mark See your dealer for this service. Brake arm When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent.
  • Page 72 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 73: Side Stand

    Side Stand Checking the Side Stand Side stand spring 1. Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. 2. Check the spring for damage or loss of tension.

  • Page 74: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. 1.
  • Page 75 Drive Chain Inspecting the Drive Chain Slack 4. Move the drive chain up and down with 6. Remove the chain cases by removing the your finger. bolts A and bolt B. Bolt B Bolts A Drive chain slack: 25 to 35 mm (1.0 to 1.4 in) Do not ride your motorcycle if the slack exceeds 50 mm (2.0 in).
  • Page 76 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Adjusting nut Rear axle nut Scale Adjusting the chain requires special tools. graduations Have the drive chain slack adjusted by your dealer. 1. Shift the transmission to Neutral. Stop the engine.
  • Page 77 Drive Chain Adjusting the Drive Chain Slack 5. Turn both adjusting nuts an equal number 7. Tighten the rear axle nut. of turns until the correct drive chain slack Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft) is obtained. Turn the adjusting nuts 8.
  • Page 78 Drive Chain Adjusting the Drive Chain Slack Checking the Drive Chain Wear If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment, the drive chain is worn and must be replaced. Chain: DID420AD2 If necessary have the drive chain replaced by...

  • Page 79: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.

  • Page 80: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather 1. Place a suitable container under the crankcase breather tube. 2. Remove the crankcase breather tube and drain deposits. 3. Reinstall the crankcase breather tube. Crankcase breather tube...

  • Page 81: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. To move the headlight case, loosen the adjusting bolt. Tighten the adjusting bolt after adjustment. Obey local laws and regulations. Headlight Adjusting bolt Down...

  • Page 82: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Adjuster positions Adjuster Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. Turn the adjuster to adjust the rear shocks. Be certain to adjust both shock absorbers to the same position.

  • Page 83: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 79 Tyre Puncture ..........P. 80 Electrical Trouble ........P. 85 Battery Goes Dead..........P. 85 Burned-out Light Bulb ........P. 85 Blown Fuse.............P. 90...

  • Page 84: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting sequence. Check the correct engine starting sequence. ● ● P. 22 P.

  • Page 85: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. We recommend you have this type of service Riding your motorcycle with a temporary performed by your dealer. tyre or tube repair can be risky. If the After an emergency repair, always have the temporary repair fails, you can crash and tyre inspected/replaced by your dealer.
  • Page 86 Tyre Puncture Removing Wheels Front Wheel Front axle nut Removal Brake arm 1. Place your motorcycle on its centre stand on a firm, level surface. 2. Raise the front wheel off the ground by placing a support block under the engine. 3.
  • Page 87 Tyre Puncture Removing Wheels Installation 8. Install the speedometer cable securely. 1. Install the side collar into the right side Brake panel wheel hub. 2. Position the front wheel between the fork legs and insert the front axle shaft from the right side, through the right fork leg and wheel hub.
  • Page 88 Tyre Puncture Removing Wheels Rear Wheel Drive chain Drive chain lock nut adjusting nut Removal Brake arm Rear axle nut 1. Support your motorcycle securely and raise Drive chain the rear wheel off the ground using the adjuster centre stand or a hoist. Brake stopper 2.
  • Page 89 Tyre Puncture Removing Wheels 8. Remove the drive chain from the driven 3. Tighten the brake stopper arm nut. sprocket by pushing the rear wheel forward. Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft) 9. Remove the rear axle shaft, drive chain 4.

  • Page 90: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle battery Follow the procedure below to replace a charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF or LOCK before charging.
  • Page 91 Electrical Trouble Burned-out Light Bulb Headlight Bulb 1. Remove the headlight case. P. 51 2. Remove the rubber cover. Bulb “TOP” mark 3. Slightly press the socket and turn it counterclockwise, then pull it out. 4. Remove the headlight bulb. 5.
  • Page 92 Electrical Trouble Burned-out Light Bulb Position Lights Brakelight/Taillight Bulb Position lights Lens packing Bulb Taillight lens Screws 1. Remove the taillight lens by removing the The position light uses several LEDs. screws. If there is a LED which is not turned on, see 2.
  • Page 93 Electrical Trouble Burned-out Light Bulb Front Turn Signal Bulb 1. Remove the headlight case. P. 51 2. Turn the socket counterclockwise, and pull it out. 3. Pull out the bulb without turning it. 4. Install a new bulb and parts in the reverse order of removal.
  • Page 94 Electrical Trouble Burned-out Light Bulb Rear Turn Signal Bulb After putting back the lens packing in place, install the taillight lens. 1. Remove the taillight lens by removing the screws. 2. Pull out the bulbs without turning it. Lens packing Taillight lens Bulb Bulb...

  • Page 95: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse 1. Remove the right side cover. P. 54 2. Open the fuse box covers. Before handling fuses, see “Inspecting and 3. Pull out the fuses one by one to check for a Replacing Fuses.” P.

  • Page 96: Information

    Information Keys .............. P. 92 Instruments, Controls, & Other Features..P. 93 Caring for Your Motorcycle ....... P. 94 Storing Your Motorcycle......P. 96 Transporting Your Motorcycle ....P. 97 You & the Environment ......P. 98 Serial Numbers..........P. 99 Fuels Containing Alcohol ......

  • Page 97: Keys

    Keys Keys Ignition key Be sure to record the key number provided with the key number plate. Store the spare key and key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the key...

  • Page 98: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Document Bag Other Features The owner’s manual, registration, and insurance information can be stored in the plastic Ignition Switch document bag located on the reverse side of the seat. P. 31 Leaving the ignition switch in the ON position with the engine stopped will drain the battery.

  • Page 99: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to 4. After the motorcycle dries, lubricate any ensure the long life of your Honda. A clean moving parts. motorcycle makes it easier to spot potential Make sure that no lubricant spills onto the problems.
  • Page 100 Caring for Your Motorcycle Washing Precautions Do not direct water near the headlight: ● Follow these guidelines when washing: The headlight's inside lens may fog Do not use high-pressure washers: temporarily after washing or while riding in ● High-pressure water cleaners can damage the rain.

  • Page 101: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle Aluminium Components Aluminium will corrode from contact with dirt, If you store your motorcycle outdoors, you mud, or road salt. Clean aluminium parts should consider using a full-body motorcycle regularly and follow these guidelines to avoid cover.

  • Page 102: Transporting Your Motorcycle

    Transporting Your Motorcycle Transporting Your After removing your motorcycle from storage, inspect all maintenance items required by the Motorcycle Maintenance Schedule. If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps.

  • Page 103: You & The Environment

    You & the Environment You & the Environment drain or on the ground. Used oil, petrol, and cleaning solvents contain poisons that can hurt Owning and riding a motorcycle can be refuse workers and contaminate drinking water, enjoyable, but you must do your part to protect lakes, rivers, and oceans.

  • Page 104: Serial Numbers

    Serial Numbers Serial Numbers Frame number The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 105: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 106: Specifications

    Specifications Specifications Main Components ■ Displacement 124.85 cm (7.616 cu-in) Overall length 1,867 mm (73.5 in) Bore × stroke 52.400 × 57.896 mm (2.0630 × 2.2794 in) Overall width 702 mm (27.6 in) Compression ratio 9.3:1 Overall height 1,049 mm (41.3 in) Unleaded petrol Fuel Wheelbase...
  • Page 107 Specifications Service Data ■ Honda 4-stroke motorcycle oil Front 60/100-17 M/C 33P API Service Classification SG or higher, Recommended Tyre size excluding oils marked as “Energy Conserving,”or Rear 70/100-17 M/C 40P engine oil “Resource Conserving” Tyre type Bias-ply, tube SAE 10W-30, JASO T 903 standard MA...
  • Page 108 Specifications Bulbs Torque Specifications ■ ■ Headlight 12 V-32/32 W Engine oil drain bolt 24 N·m (2.4 kgf·m, 18 lbf·ft) Brakelight/Taillight 12 V-18/5 W Chain case bolt 7 N·m (0.7 kgf·m, 5.2 lbf·ft) Position light Front axle nut 59 N·m (6.0 kgf·m, 44 lbf·ft) Front turn signal light 12 V-10 W ×...

  • Page 109: Index

    Index Accessories .............10 Caring for Your Motorcycle ......94 Air Cleaner ..............60 Compartment Owner’s Manual .......... 31, 93 Tool Kit ..............31 Battery ...............38, 48 Brakelight Switch ..........67 Brakes Drive Chain ............42, 69 Shoe Wear ............66 Braking ............... 7 Bulb Electrical Trouble ..........
  • Page 110 Flooded Engine .............24 Ignition key ............. 92 Frame Number ............99 Ignition Switch ..........19, 22 Fuel Indicators ..............17 Gauge ..............16 Instruments ............16 Recommended ...........27 Remaining ............16 Tank Capacity ............27 Loading Guidelines ..........11 Fuel Valve ..............21 Fuels Containing Alcohol ........ 100 Fuses ..............40, 90 Maintenance Fundamentals .............
  • Page 111 Odometer ..............16 Rear Suspension Spring Preload ............ 77 Engine ............41, 57 Recommended Fuel ................ 27 Oil ................41 Parking ............... 8 Refuelling ..............27 Parts Location ............14 Removal Petrol ..............27, 100 Front Top Cover ..........50 Headlight Case ........... 51 Protective Apparel ..........
  • Page 112 Safety Precautions ..........6 Throttle ..............74 Serial Numbers ............99 Tool ................47 Shifting Gears ............25 Transporting Your Motorcycle ......97 Shutter ..............20 Troubleshooting ........... 78 Side Stand ...............68 Turn Signal Indicators ......... 17 Specifications ............101 Tyres Speedometer ............16 Air Pressure ............
  • Page 114 Honda Cambodia – NCX www.ncxhonda.com.kh 4PK37A50 00X4P-K37-A500...

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