Honda ATC200S Workshop Manual page 164

FRONT WHEE L/BRAKE/STEERING
Install the sp ring S, thrust washer and spring
A into th e fork t ube.
NOTE
Spr ing A's tightly wound coils should
lace up .
Place the fork cap into place.
Support the fo rk tube in a hydraulic press.
Compress the cap about
20
mm and install the
circiip.
In stall the fork tube seal dun cover.
Install the boot and boot clamp.
NOTE'
Do not tighten the clamps \lnt\\ the
fo rks are properly insta lled on the veh i·
cle.
Insert the from forks into the steering stem.
Install t he from fork upper bolt, aligning the
groove on the Ironl la rk tube w'lth the bolt.
Tighten the bolts to the specified torque.
TORQUE: 40-50 N.m 14- 5 kg.m,
29-36 ft·lb)
Slide the fo rk boot up to the steering stem
and t ightefl t he fork boot clamp.
Install the front wheel (Page 1 1·8).
Adjust the front bra ke lever free play. (Page
3·141.
11-26
162
FORK
BOOT
BOOT
UPPER BOLT LOWER BOLT