Orion AGB-21G Manuals

Orion AGB-21G Manuals

Manuals and User Guides for Orion AGB-21G. We have 1 Orion AGB-21G manual available for free PDF download: Service Manual

Orion AGB-21G Service Manual

Orion AGB-21G Service Manual (157 pages)

Brand: Orion | Category: Motorcycle | Size: 5.88 MB

Table of Contents

Important Notice
3
Particularly Important Information
5
Manual Format
5
F.I.M. Machine Weights
5
Weights of Machines Without Fuel
5
Table of Contents
6
Index
6
General Information
7
- Description
  7
- Engine Serial Number
  8
- Vehicle Identification Number
  8
- Machine Identification
  8
- Important Information
  9
- Preparation for Removal and Disassembly
  9
- Gaskets, Oil Seals and O-Rings
  10
- Lock Washers/Plates and Cotter Pins
  10
- Bearings and Oil Seals
  10
- Circlips
  10
- Checking of Connection
  11
- Special Tools
  12
- Shift Pedal
  13
- Clutch Lever
  13
- Engine Stop Switch
  13
- Control Functions
  13
- Front Brake Lever
  14
- Rear Brake Pedal
  14
- Fuel Cock
  14
- Spark Plug Wrench
  14
- Specifications
  15
Engine
15
Chassis
16
Electrical
17
- Maintenance Specifications
  18
- Engine
  18
- Maintenance Intervals
  23
Regular Inspection and Adjustments
23
- Maintenance Intervals
  24
- General Inspection and Maintenance
  26
- Pre-Operation Inspection and Maintenance
  26
- Clutch Adjustment
  27
- Throttle Cable Adjustment
  27
- Air Filter Replace
  28
- Throttle Cable Adjustment
  28
- Throttle Lubrication
  28
- Engine Oil Level Inspection
  29
- Engine Oil Replacement
  31
- Oil Pressure Inspection
  31
- Engine Idling Speed Adjustment
  32
- Pilot Screw Adjustment
  32
- Brake System Air Bleeding
  33
- Chassis
  33
- Pedal Height Adjustment Steps
  34
- Rear Brake Adjustment
  34
- Front Brake Pad Inspection and Replacement
  35
- Rear Brake Pad Inspection and Replacement
  36
- Brake Fluid Level Inspection
  37
- Drive Chain Inspection
  38
- Sprockets Inspection
  38
- Drive Chain Slack Adjustment
  39
- Front Fork Inspection
  40
- Checking the Battery
  41
- Electrical System
  41
- Checking the Fuse
  43
- Rear Shock Absorber Inspection
  43
- Rear Shock Absorber Spring Preload Adjustment
  44
- Spokes Inspection and Tightening
  45
- Tire Pressure Check
  45
- Wheel Inspection
  45
- Steering Head Inspection and Adjustment
  46
- Electrical
  48
- Spark Plug Inspection
  48
- Ignition Timing Check
  49
- Seat, Fuel Tank and Side Covers
  50
- Fuel Tank, Side Covers and Seat
  51
- Exhaust Pipe and Silencer
  52
- Inspection
  53
- Silencer and Exhaust Pipe
  53
- Crburetor & Air-Fiter
  54
- Carburetor Disassembly
  55
- Carburetor
  57
- Jet Needle
  57
- Needle Valve
  57
- Sprocket Replacement
  58
- Cylinder Head
  59
- Removing the Cylinder Head
  60
- Checking the Cylinder Head
  62
- Checking the Tappet Covers and Camshaft Sprocket Cover
  63
- Checking the Timing Chain Tensioner
  63
- Installing the Cylinder Head
  63
- Installing the Camshaft Sprocket
  64
- Camshaft /Valves and Valve Springs
  65
- Checking the Camshafts
  66
- Removing the Rocker Arms and Camshaft
  66
- Checking the Rocker Arms and Rocker Arm Shafts
  67
- Exhaust Rocker Arm
  68
- Exhaust Rocker Arm Shaft
  68
- Installing the Camshaft and Rocker Arms
  68
- Intake Rocker Arm
  68
- Intake Rocker Arm Shaft 1
  68
- Removing the Valves
  69
- Checking the Valves and Valve Guides
  70
- Checking the Valve Seats
  71
- Checking the Valve Springs
  73
- Installing the Valves
  74
- Cylinder and Piston
  75
- Removing the Piston and Piston Rings
  76
- Checking the Cylinder and Piston
  76
- Checking the Piston Rings
  77
- Checking the Piston Pin
  78
- Installing the Piston and Cylinder
  79
- Clutch
  81
- Removing the Clutch
  84
- Checking the Friction Plates
  84
- Checking the Clutch Plates
  84
- Checking the Clutch Springs
  85
- Checking the Clutch Outer Case
  85
- Checking the Clutch Center Sleeve
  85
- Installing the Clutch Assy
  86
- Checking the Clutch Push Rods
  87
- Installing the Clutch
  87
- Oil Pump
  89
- Removing the Oil Pump
  90
- Magneto and Starter Gear
  91
- Removing the Generator Rotor
  92
- Installing the Starter Clutch
  93
- Installing the Generator Rotor
  94
- Cam Chain-Tensior
  95
- Cam Chain Tension
  96
- Installing the Cam Chain Tension
  96
- Crankshaft and Gearshift Arm
  97
- Disassembling the Crankcase
  99
- Crankshaft
  101
- Checking the Crankshaft and Connecting Rod
  102
- Checking the Bearings and Oil Seals
  103
- Installing the Crankshaft
  104
- Assembling the Crankcase
  104
- Transmission Device, Shift Drum, Gear Forks
  105
- Removing the Transmission
  107
- Checking the Shift Forks
  108
- Checking the Shift Drum
  108
- Checking the Transmission
  109
- Installing the Transmission, Shift Forks and Shift Drum
  110
- Front Wheel and Rear Wheel
  111
- Rear Wheel
  112
- Wheel
  113
- Removal Points
  113
- Wheel Bearing
  113
- Wheel Axle
  114
- Brake Disc
  114
- Front Brake and Rear Brake
  120
- Rear Brake
  121
- Brake Fluid
  122
- Brake Caliper Piston
  123
- Brake Caliper Piston and Spring Plate
  123
- Brake Master Cylinder
  123
- Brake Hose
  124
- Front Braker Caliper
  125
- Rear Braker Caliper
  126
- Brake Master Cylinder Kit
  127
- Front Brake Master Cylinder
  128
- Rear Brake Master Cylinder
  128
- Front Brake Hose
  129
- Rear Brake Hose
  130
- Streering
  133
- Front Fork
  134
- Front Fork and Steering
  135
- Steering Stem
  136
- Ball Race
  136
- Lower Bearing
  136
- Steering Ring Nut
  136
- Bearing and Ball Race
  137
- Lower Bracket
  137
- Handlebar
  140
- Grip
  141
- Swingarm and Rear Shock Absorber
  145
- Removing the Rear Shock Absorber Assembly
  146
- Removing the Drive Chain
  146
- Rear Shock Absorber and Swingarm
  146
- Removing the Swingarm
  147
- Checking the Rear Shock Absorber Assembly
  148
- Checking the Swingarm
  148
- Checking the Drive Chain
  149
- Installing the Rear Shock Absorber Assembly
  150
- Installing the Swingarm
  151
- Installing the Drive Chain
  151
- Electrical Components and Wiring Diagram
  153
- Ignition System
  154
- Inspection Steps
  154
- Spark Gap Test
  155
- Couplers, Leads and Ignition Coil Connection Inspection
  155
- Engine Start Stop Switch Inspection
  155

Advertisement

Advertisement

Related Products

Orion Categories

Telescope Home Lighting Accessories

Monitor

Monitor Car Amplifier

More Orion Manuals