Toyota Automobile Electrical Repair And Modification page 50

B–32
TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT
Small (Red)
Medium (Blue)
Large (Yellow)
Good Example
Two Stripped Wires
Pressure–Contact
Section
Bad Example
Wire in
Short Position
Special Tool
48
5.
Sleeve (Blue)
Wire Bend
Wire Harness Repair Manual (RM1022E)
(b) Use the table to determine proper sleeve size
Part Number
Small 82999–12010
Medium 82999–12020
Large 82999–12030
NOTE: For details, refer to sleeve size table on item
4 of STEP 1
Crimp the Replacement Terminal Lead to the
Harness Lead.
(a–1) When nominal size is 0.3 or more
Overlap the two stripped wire ends inside the sleeve
as illustrated on the left.
HINT: You might find it easier if you use a miniature
special tool as a guide as you insert wires into the sleeve.
Nominal size of wire
(Outside Diameter of
wire)
0.3 or less
(1.0 – 0.2 mm)
0.5 – 1.25
(2.0 – 1.0 mm)
2 or more
(5.0 – 3.0 mm)