Suzuki VL125 Service Manual page 36

ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE .... 3- 2
ENGINE REMOVAL AND REINSTALLATION ................................. 3- 3
ENGINE REMOVAL ...................................................................... 3- 3
ENGINE REINSTALLATION ......................................................... 3- 8
ENGINE DISASSEMBLY.................................................................. 3-11
ENGINE COMPONENT INSPECTION AND SERVICE ................... 3-20
CYLINDER HEAD COVER ........................................................... 3-20
CAMSHAFT .................................................................................. 3-22
CAM CHAIN TENSION ADJUSTER ............................................. 3-23
CYLINDER HEAD ......................................................................... 3-24
CYLINDER .................................................................................... 3-33
PISTON .......................................................................................... 3-34
CONROD AND CRANKSHAFT ................................................... 3-37
GENERATOR COVER .................................................................. 3-38
STARTER CLUTCH...................................................................... 3-39
STARTER DRIVEN GEAR ........................................................... 3-40
CLUTH COVER ............................................................................. 3-41
CLUTCH ........................................................................................ 3-42
PRIMARY DRIVEN GEAR ............................................................ 3-43
OIL PUMP ...................................................................................... 3-43
GEAR SHIFT SHAFT .................................................................... 3-43
TRANSMISSION ........................................................................... 3-44
CRANKCASE ............................................................................... 3-46
ENGINE REASSEMBLY .................................................................. 3-49
7
* Mark an identification of assembly location on each removed part so that each
will be restored to the original position during reassembly.
* Wash clean and dry the removed parts before inspecting and measuring.
* Oil the rotating or sliding parts before assembly.
* Make sure to use the correct type of lubricant where specified.
* Check that each rotating or sliding part moves or operates smoothly after as-
sembly.
* Make sure to follow the bolt tightening order where specified.
* If the correct length of the bolt is confused when tightening the crankcase or
cover, insert all the bolts and check that the tightening margin is equal in each
bolt.
ENGINE
CONTENTS
ENGINE 3-1
3