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YPP6830 Explosion-Proof Pulse Input Rate/Totalizer
Instruction Manual
• Fully-Approved Explosion-Proof Pulse Input Rate/Totalizer
• Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave (Coil), Square Wave, Isolated Inputs
• 0.7" (17.8 mm) 5 Digits Upper Display for Rate or Total
• 0.4" (10.2 mm) 7 Alphanumeric Characters Lower Display for Rate, Total, Grand Total, Units, and Tag
• Display Mountable at 0°, 90°, 180°, & 270°
• SafeTouch Through-Glass Button Programming
• 13-Digit Totalizer with Total Overflow Feature
• Gate Function for Rate Display of Slow Pulse Rates
• K-Factor, Scaling, or Live Input Calibration with 32-Point Linearization
• Automatic Rate, Total, and Grand Total Unit Conversions
• Backlight Standard on All Models
• Isolated 4-20 mA Output for Rate, Total, or Grand Total
• Two Isolated Open Collector Pulse Outputs, Up to 5 kHz
• Battery, DC, or Output Loop-Powered Models
• Operating Temperature Range: -40 to 75°C (-40 to 167°F)
• FM Approved as Explosion-Proof / Dust-Ignition Proof / Flame-Proof
• CSA Certified as Explosion-Proof / Dust-Ignition Proof / Flame-Proof
• ATEX and IECEx Certified as Flame-Proof and Protection by Enclosure
• Conformal Coated PCBs for Dust and Humidity Protection
• Password Protection
• On-Board Data Logging of up to 1024 points
• Free PROPLUS EX Programming Software
• Modbus Communications Isolated RS-485 Option
• Wide Viewing Angle
• Flanges for Wall or Pipe Mounting
• Explosion-Proof, IP68, NEMA 4X Die-Cast Aluminum Enclosure
• Three 3/4" NPT Threaded Conduit Openings
• 3-Year Warranty
YOKOGAWA
•
12530 West Airport Blvd
Sugar Land, Texas 77478, USA
Tel (770) 253-7000 • (800) 888-6400
www.yokogawa.com/us
IECEx
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Table of Contents
Troubleshooting
Related Manuals for YOKOGAWA YPP6830-AP0-0
Summary of Contents for YOKOGAWA YPP6830-AP0-0
- Page 1 • Flanges for Wall or Pipe Mounting • Explosion-Proof, IP68, NEMA 4X Die-Cast Aluminum Enclosure • Three 3/4" NPT Threaded Conduit Openings • 3-Year Warranty YOKOGAWA • 12530 West Airport Blvd Sugar Land, Texas 77478, USA Tel (770) 253-7000 • (800) 888-6400...
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Page 2: Introduction
Disclaimer The information contained in this document The YPP6830 is a rugged, explosion-proof, pulse is subject to change without notice. Yokogawa input rate/totalizer for demanding applications in makes no representations or warranties with re- hazardous areas. It can be powered from spect to the contents hereof;... -
Page 3: Ordering Information
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Ordering Information YPPA8068 USB Serial Adapter Model Description 9-30 VDC Powered, Constant YPP6830-AP0-0 Backlight, 2 Pulse Outputs 9-30 VDC Powered, Constant YPP6830-APA-0 Backlight, Isolated 4-20 mA Output, 2 Pulse Outputs Battery Powered , or DC-Powered... -
Page 4: Table Of Contents
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Table of Contents Introduction ......................2 Ordering Information ..................3 Specifications ..................... 6 General ......................6 Rate Input ......................7 Rate/Totalizer ....................7 4-20 mA Transmitter Output ................8 Open Collector Output ................... 8 Serial Communications ................. - Page 5 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Operation......................46 Front Panel Buttons Operation ..............46 Grand Total Reading (GrTOTAL) ..............47 Previous Total & Grand Total ..............47 Display Max, Min & Previous Totals ............47 Resetting the Total (RESET TOTAL?) ..............48 Resetting the Grand Total (RESET GrTOT?) ..........
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Page 6: Specifications
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Specifications Battery 3.6 V Primary Lithium (Li-SOCl2), non-rechargeable Model YPPABAT36C Expected Service Life & Recommended Except where noted all specifications apply to operation at +25°C. Replacement Interval General Operating Estimated Suggested Condition Service Replacement Display Five digits, (0-99999),... -
Page 7: Rate Input
3 years parts and labor. See Warranty programmable to display total; total and Information and Terms & Conditions on units; total and tag; total, total units, www.yokogawa.com/us for complete and rate units; grand total; grand total details. and grand total units; grand total and tag;... -
Page 8: 4-20 Ma Transmitter Output
Programmable between 0 and 199 ms Delay Parity/Stop Bit Even, odd, none with 1 stop bit, or none with 2 stop bits Max of 1.5 character times or 750 μs Byte-To-Byte Timeout Note: Refer to Modbus Register Tables at www.yokogawa.com/us for details. -
Page 9: Proplus Ex Programming Software
1200 bps to 115,200 bps Configuration Configure one meter at a time. File format: Saved as “.mve". Printing: Configuration can be printed. Saved as “.csv” file format. Data Logging Report For detailed programming software instructions or to download PROPLUS EX software, visit www.yokogawa.com/us. -
Page 10: Product Ratings And Approvals
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Product Ratings and Approvals Electromagnetic Compatibility Emissions EN 61326-1 Explosion-proof for use in: Safety requirements for measurement, Class I, Division 1, Groups B, C and D control, and laboratory use – Industrial Dust-ignition proof for use in: Group 1 Class A ISM emissions Class II/III, Division 1, Groups E, F and G;... -
Page 11: Eu Declaration Of Conformity
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual EU Declaration of Installation Conformity For Installation in USA: The YPP6830 must be installed in accordance with the National Electrical For shipments to the EU and UK, a Declaration of Code (NEC) NFPA 70. Conformity was printed and included with the product. -
Page 12: Battery Activation Pull Tab
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Battery Activation Pull Tab Mounting YPP6830 models with battery or battery backup The YPP6830 has two slotted mounting flanges that power will include a battery activation pull-tab. This may be used for pipe mounting or wall mounting. tab assures the meter is not operational during Alternatively, the unit may be supported by the shipment or storage and is located with the battery. -
Page 13: Cover Jam Screw
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Cover Jam Screw • Observe all safety regulations. Electrical wiring The cover jam screw should be properly installed should be performed in accordance with all once the meter has been wired and tested in a safe agency requirements and applicable national, environment. -
Page 14: Wiring Diagrams
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Wiring Diagrams Input Signal Connections Signal connections are made to a barrier terminal mounted in the base of the enclosure. Input level and type are configured using the slide switches on the bottom of the display module as shown in the lower right of the following figures. -
Page 15: External Total Reset Connection
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual External Total Reset Connection RS-485 Serial Connections External total reset connections are made between The meter may include an optional RS-485 two-wire RST and COM. Connect to a contact closure source serial connection. The cabling used for an RS-485 such as a relay or a pushbutton as shown in Figure 12. -
Page 16: Battery Replacement
NOTICE: Battery may only be replaced with an original Model YPPABAT36C supplied by Yokogawa. Do not recharge battery. Do not replace with used battery. The fastest and easiest way to program the meter is • Remove cover and display module and disconnect using the free PROPLUS EX programming software. -
Page 17: Safetouch Buttons
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual SafeTouch Button Tips and SafeTouch Buttons Troubleshooting The YPP6830 is equipped with four sensors that operate as through-glass buttons so that it can be The SafeTouch Buttons are designed to filter normal programmed and operated without removing the levels of ambient interference and to protect against cover (and exposing the electronics) in a hazardous false triggering, however it is recommended that the... -
Page 18: Buttons And Display
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Menu Button Buttons and Display • Hold the Menu SafeTouch button when in power save mode (display will show ) to awaken SafeTouch buttons. • Press the Menu button to enter Programming Mode. •... -
Page 19: Setting Numeric Values
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Setting Numeric Values Main Menu The numeric values are set using the Right and Up The main menu separates the most commonly used arrow buttons. Press Right arrow to select next digit functions in the Setup menu, and more complex and Up arrow to increment digit. -
Page 20: Setup Menu Display Functions & Messages
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Setup Menu Display Functions Display Parameter Action/Setting & Messages Dec. p T K-Factor Set the number of decimal point decimal points in the The meter displays various functions and messages K-Factor during setup, programming, and operation. The FAcTR K-Factor value Set the K-Factor for... -
Page 21: Setting Up The Meter (Setup)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Display Parameter Action/Setting Display Parameter Action/Setting GToTU Grand total units Select grand total display Turn off the bottom units display Nmult Grand total Select the grand total Tag Time Set time to display TIME multiplier units multiplier... -
Page 22: Selecting Input Type (Input)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Selecting Input Type (Input) Seven input types may be set. See Rate Input specifications on page 7 for electrical specifications of the inputs. The following input types may be selected: Active (activ) Active square wave pulse inputs NPN (NPN) Internal pull-up resistor on S+ for NPN inputs PNP (PNP) -
Page 23: Entering The K-Factor (Factr)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Entering the K-Factor (Factr) Display Units (Units) The meter may be scaled using the K-Factor, or The Units menu is used to select the display rate units conversion factor, function. Most flowmeter and time (example: Gal/s) and the display units for manufacturers provide this information with the total and grand total. - Page 24 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Setting the Time Base (tbase) Setting the Rate Display Units (rateU) The meter calculates rate based on rate time base and rate display units. The time base is the unit of Rate is displayed in terms of a unit of volume, and a time used to calculate the rate, and can be set as time base.
- Page 25 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Total Units (tot U) Grand Total Units (GtotU) This menu is used to select the display units for the This menu is used to select the display units for the total. The base unit and a multiplier prefix are grand total.
- Page 26 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Automatic Unit Conversions Custom Units Rate Conversion Factor (ratCF) When switching from any standard unit of rate, total, or grand total to any other standard unit, automatic The rate conversion factor is only used when the Units unit conversions are performed by the meter.
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Page 27: Setting The Decimal Point (Dec. P T)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Setting the Decimal Point (dec. P T) Rate decimal point may be set with up to four decimal places or with no decimal point at all. Total decimal point may be set with up to six decimal places or with no decimal point at all. -
Page 28: Configuring The Display (Dsply)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Configuring the Display (Dsply) Custom Tag (TAG) The top and bottom displays can be independently When the bottom display selected includes a custom programmed to display selected information. tag, a User menu will then allow a custom tag to be programmed. -
Page 29: Advanced Features Menu
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Advanced Features Menu & Display Advanced Features Menu Messages To simplify the setup process, functions not needed The following table shows the Advanced features for most applications are located in the Advanced menu functions and messages in the order they Features menu. - Page 30 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Display Parameter Action/Setting Display Parameter Action/Setting total T DELAY Total output Set total as output Time delay Automatic reset time variable delay Note: This setting is Grtot Grand total Set grand total as activated when the output output variable...
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Page 31: Open Collector Outputs (Output)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Open Collector Outputs (OUTPUT) Display Parameter Action/Setting TIME Time Set the hour and The meter is equipped with two NPN open collector minute outputs that may be set up for pulse outputs, alarms, DATALOG Data log Enter Data Log menu... - Page 32 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Total & Grand Total Pulse Output (Total, Grtot) Output 1 and 2 Setup (OUT 1, OUT 2) A total and grand total based pulse output is a factor The function of open collector output 1 and 2 is of the associated total and count (output InvK-Factor).
- Page 33 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Test Output (test) Force On State (On) The test output setting programs the output to This alarm mode forces the output to be active, or on. generate pulses at a programmed constant This mode is primarily used to test alarm systems. frequency.
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Page 34: Scaling The 4-20 Ma Analog Output (Aout)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Scaling the 4-20 mA Analog Output Gate Function (GATE) (Aout) The gate function is used for displaying slow pulse rates. Using the programmable gate, the meter can The Analog Output menu is used to program the display pulse rates as slow as 1 pulse every 9,999 4-20 mA output based on display values. -
Page 35: Scaling & Calibration (Scalcal)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Scaling & Calibration (SCALCAL) Scaling the Meter (SCale) It is very important to read the following information, The pulse input can be scaled to display the process before proceeding to program the meter: variable in engineering units. - Page 36 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Multi-Point Linearization (nopts) Manual Multi-point Entry (INP, DSP) Up to 32 linearization points can be selected under Manual entry of the linearization data is done once the the nopts function. The multi-point linearization can number of points has been selected (NO PTS).
- Page 37 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Calibrating the Meter (CaL) • Save (save?) After entering the last display value, To scale the meter without a signal source refer to the calibration entries must be saved (SAUE?) before Entering the K-Factor (Factr) on page 23 or Scaling they will be put into effect.
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Page 38: Total Reset (T Reset)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Multi-Point Linearization (nopts) Time of Day Total Reset For timed reset, select T RESET → t rst → Time Up to 32 linearization points can be selected under →T RESET and enter the time of day at which the total the nopts function. - Page 39 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Manual or Automatic Grand Time of Day Grand Total Reset Total Reset Function (GtrST) For timed reset, select T RESET → t rst → Time →T RESET and enter the time of day at which the total For manual reset, select T RESET →...
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Page 40: Setting Up Passwords (Passwrd)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Setting Up Passwords (PASSWRD) Password Restricting Total & Grand Total Reset The Password menu is used to program a five-digit password to prevent unauthorized changes to the To restrict resetting of the total, enter the Password programmed parameter settings, to restrict the ability menu, select Pass T, and program a five-digit to reset the total and grand total, and to permanently... - Page 41 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Non-Resettable Grand Total The grand total may be configured to be a non- Non-Resettable Grand Total Locked Menus & Parameters resettable grand total. This is a permanent setting. Configuring the grand total as a non-resettable grand Parameter/Me Display Action/Setting Locked...
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Page 42: Custom Menu (Custom)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Custom Menu (CUSTOM) The Custom menu is used to modify the initial Custom Menu Parameters programming menus that appear in the Main Menu Display Parameter/Menu Action when the Menu button is pressed in Run Mode. NONE None Set no menu position... -
Page 43: System (System)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual System (SYSTEM) Data Log Setup (DATALOG) The system function is used to set the real time clock, The Data Log menu is used to setup and enable the set the data logger times, enable/disable the backlight, data log functions. - Page 44 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual View Data Log (LOGVIEW) Backup & Restore (BACKUP) The Log View menu allows on-screen browsing of the The meter saves all parameter settings, and no data log points stored in the meter. Data points may reprogramming is necessary when power is lost and be navigated by viewing the log number, date and restored to the meter.
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Page 45: Serial Communications (Comm)
1 or 2 stop bits. button. Refer to the YPP6830 Modbus Register Tables Continue pressing Enter to scroll through the located at www.yokogawa.com/us for details. displays. Standby Mode (STANDBY) Following the information display, the meter will exit Standby mode is available on battery powered and the Advanced features menu and return to Run Mode. -
Page 46: Operation
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Operation SafeTouch Button Operation To actuate a button, press and remove one finger to the glass directly over the marked button area. Remove Front Panel Buttons Operation finger to at least 4 inches away from the window in between button activations. -
Page 47: Grand Total Reading (Grtotal)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual SafeTouch Button Tips and Troubleshooting Grand Total Reading (GrTOTAL) The SafeTouch Buttons are designed to filter normal The grand total is a separate total that is not reset levels of ambient interference and to protect against when the total is reset. -
Page 48: Resetting The Total (Reset Total?)
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Resetting the Total (RESET TOTAL?) If manual Total Reset is enabled in the Advanced menu, the total may be reset by pressing the Reset button and using the Enter button to confirm the reset. -
Page 49: Reset Meter To Factory Defaults
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Parameter Display Default User Reset Meter to Factory Defaults Setting Setting Reset to factory defaults will restore most meter Total Reset Manual - T rst parameters to their factory default setting. Enabled Grand Total Manual - When the parameters have been changed in a way T rst... -
Page 50: Troubleshooting
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Troubleshooting Certain sequences of events can cause unexpected results. To solve these issues, it is best to start fresh from factory defaults and use the manual as a step by step programming guide, rather than a random approach to programming. See Reset Meter to Factory Defaults on page 49 for details on resetting the meter to factory defaults. -
Page 51: Quick User Interface Reference
YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Quick User Interface Reference Cycle Rate, Total, Grand Total, Max/Min, Previous Pushbutton Function Totals on Lower Display Go to Programming mode, back While in Run Mode, pressing Display will cycle the out one level of programming. rate, total, grand total, max/min, previous total &... - Page 52 YPP6830 Explosion-Proof Pulse Input Rate/Totalizer Instruction Manual Contact Yokogawa Sales and Technical Support www.yokogawa.com/us/contact For the latest version of this manual please visit www.yokogawa.com/us YOKOGAWA • 12530 West Airport Blvd Sugar Land, Texas 77478, USA Tel (770) 253-7000 • (800) 888-6400 www.yokogawa.com/us...