Think Safety First (continued)
Safety: Safety Instructions
– Always disconnect the batteries at the battery disconnect provided when
servicing products with lithium-ion batteries.
– Always change out the batteries while servicing the machine with the
lithium-ion batteries machine parked near a service door large enough to
move the product or battery outside in case of an emergency and keep a
fire blanket nearby. Do not use a fire extinguisher on lithium-ion batteries.
•
Avoid injury due to inferior parts...
Use only original equipment parts to ensure that important safety criteria
are met.
•
Avoid injury to bystanders...
Always clear the area of bystanders before starting or testing powered
equipment.
•
Avoid injury due to projectiles...
Always clear the area of any debris that could be picked up and thrown
by the powered equipment.
•
Avoid modifications...
Do not alter or modify any part unless it is a manufacturer's approved
procedure.
•
Avoid unsafe machine operation...
Always test the safety interlock system after adjusting or repairing the
machine. Refer to the machine's operator's manual for more information.
•
Avoid electrical shock...
– De-energize the system if you are having to do repairs. Refer to the
machine's operator's manual for more information.
– If testing electrical components, ensure you are working in a dry
environment.
– Do not touch exposed terminals.
– Do not wear metal jewelry when working on or near electrical components
or wiring.
– Use only insulated tools whenever servicing electrical components or
wiring.
•
Hydraulic System...
– Seek immediate medical attention if fluid is injected into the skin.
– Injected fluid must be surgically removed within a few hours by a doctor.
– Always bleed pressure from the hydraulic system prior to service.
– Use cardboard or paper to find hydraulic leaks.
•
Use personal protective equipment...
– Tie back long hair, and do not wear loose clothing or jewelry.
– Use appropriate personal protective equipment (PPE) for protecting
yourself from potential hazards in the environment in which you will work.
– Each process outlined in this manual may need different PPE to protect
the person performing service. Use the proper PPE for the task at hand.
•
Using tools...
– All tools should be in proper working order. Do not use tools that are
broken or in disrepair.
– Use the proper tool for the proper application.
•
Using lifts, hoists, and jacks...
Page 1–4
2000 Series Z MASTER®Service Manual
3460-328 Rev A