Table of Contents
Related Manuals for Toro 74142TE
Summary of Contents for Toro 74142TE
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Page 1: Side Discharge
Form No. 3394-339 Rev A Z Master ® Commercial 2000 Series Riding Mower with 48 TURBO FORCE ® Side Discharge Mower Model No. 74142TE—Serial No. 315000001 and Up *3394-339* A Register at www.Toro.com. Original Instructions (EN) - Page 2 WARNING Removing standard original equipment parts and accessories may alter the warranty, traction, and safety of the machine. Failure to use original Toro parts could cause serious injury or death. Making unauthorized changes to the engine, fuel or venting system, may violate regulations.
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Page 3: Table Of Contents
Checking the Seat Belt..........40 Safety ................4 Checking the Rollover Protection System (ROPS) Safe Operating Practices........... 4 Knobs...............40 Toro Riding Mower Safety ........5 Adjusting the Tracking ..........41 Sound Pressure ............6 Checking the Tire Pressure ........41 Sound Power ............6 Checking the Wheel Lug Nuts ........42... -
Page 4: Safety
Safety – Store fuel in containers specifically designed for this purpose. – Refuel outdoors only and do not smoke while This machine has been designed in accordance with EN ISO refuelling. 5395:2013. – Add fuel before starting the engine. Never remove Improper use or maintenance by the operator or owner can the cap of the fuel tank or add fuel while the engine is result in injury. -
Page 5: Toro Riding Mower Safety
(check immediately). • Use only genuine Toro replacement parts to ensure that original standards are maintained. • Disengage drive to attachments when transporting or not in use. -
Page 6: Sound Pressure
Sound Pressure This unit has a sound pressure level at the operator’s ear of 91 dBA, which includes an Uncertainty Value (K) of 1 dBA. The sound pressure level was determined according to the procedures outlined in EN ISO 5395:2013. Sound Power This unit has a guaranteed sound power level of 105 dBA, which includes an Uncertainty Value (K) of 1 dBA. -
Page 7: Slope Indicator
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 58-6520 1. Grease Battery Symbols Some or all of these symbols are on your battery 1. - Page 9 106-5517 1. Warning—do not touch the hot surface. 112-3858 1. Read the Operator's 3. Remove the ignition key Manual. before adjusting the height of cut. 2. Read the instructions 4. Height of cut settings. before servicing or performing maintenance. 112-9028 1.
- Page 10 117-3848 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Thrown object hazard, mower—do not operate the without deflector, discharge cover or grass collection system in place. 3. Cutting/dismemberment of hand or foot—stay away from moving parts; keep all guards and shields in place. 117-0346 1.
- Page 11 119-2501 1. Choke 3. Slow 2. Fast 4. PTO (Power Take-off) 127-0325 1. Check the hydraulic 4. Check the front tire pressure every 25 hours. pressure every 50 hours. 2. Check the rear tire 5. Lubricate the front wheel pressure every 50 hours. grease point;...
- Page 12 127–0335 1. Tipping hazard on slopes—do not make sudden, tight turns; 2. Ramp hazard—when loading onto a trailer, do not use dual make slow, wide turns; do not use on slopes near open water; ramps; only use a singular ramp wide enough for the machine do not use this machine on slopes greater than 15 degrees.
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Page 13: Product Overview
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. G017418 Figure 5 1. -
Page 14: Specifications
• Do not add oil to gasoline. Model Weight DANGER 74142TE 458 kg (1010 lb) In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. -
Page 15: Checking The Engine-Oil Level
of varnish deposits in the fuel system, use fuel stabilizer DANGER at all times. In certain conditions during fueling, static electricity can be released causing a spark which Filling the Fuel Tank can ignite the gasoline vapors. A fire or explosion 1. -
Page 16: Think Safety First
Important: Lower the roll bar only when absolutely Important: Always use the seat belt with the roll necessary. bar in the fully raised position. Important: Ensure the seat is secured to the machine. Think Safety First 1. To lower the roll bar, apply forward pressure to the Please read all safety instructions and symbols in the safety upper part of the roll bar. -
Page 17: Operating The Parking Brake
Releasing the Parking Brake CAUTION This machine produces sound levels in excess of 85 dBA at the operators ear and can cause hearing loss through extended periods of exposure. Wear hearing protection when operating this machine. The use of protective equipment for eyes, ears, hands, feet, and head is recommended. -
Page 18: Operating The Throttle
Operating the Throttle Important: Do not engage starter for more than 5 seconds at a time. If the engine fails to start allow The throttle control can be moved between Fast and Slow a 15 second cool-down period between attempts. positions (Figure 13). -
Page 19: Using The Fuel Shutoff Valve
Using the Fuel Shutoff Valve The fuel shutoff valve is located behind the seat. Close the fuel shutoff valve for transport, maintenance, and storage. Ensure the fuel shutoff valve is open when starting the engine. G017428 Figure 17 6. Turn the ignition key to the Start position (Figure 15). -
Page 20: The Safety-Interlock System
Stopping the Engine The Safety-Interlock System CAUTION CAUTION Children or bystanders may be injured if they If safety interlock switches are disconnected or move or attempt to operate the machine while it is damaged the machine could operate unexpectedly unattended. causing personal injury. -
Page 21: Driving Forward Or Backward
Driving Forward 5. Sitting on the seat, disengage the parking brake, move the blade-control switch (PTO) to off and move the Note: The engine will kill if the traction control levers are motion-control levers to neutral-lock position. Try moved with the parking brake engaged. starting the engine;... -
Page 22: Stopping The Machine
G008953 Figure 22 Stopping the Machine To stop the machine, move the traction control levers to neutral and move to locked position, disengage the power take off (blade-control switch (PTO), and turn the ignition key to off. Set the parking brake when you leave the machine; refer to Setting the Parking Brake (page 17). -
Page 23: Adjusting The Anti-Scalp Rollers
Adjusting the Height-of-Cut Pin Mower deck size Height-of-cut Increments range 122cm (48 inch) 38 to 127 mm 6 mm (1/4 inch) (1-1/2 to 5 inches) The height-of-cut is adjusted by relocating the clevis pin into different hole locations. 1. Move the transport lock to the lock position. 2. -
Page 24: Using The Drive Wheel Release Valves
Using the Drive Wheel Release 5. To run the machine, move the bypass levers to the forward position (Figure 28). Valves Using the Side Discharge WARNING Hands may become entangled in the rotating drive The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf. -
Page 25: Transporting The Machine
Transporting the Machine Loading the Machine Use extreme caution when loading or unloading machines Use a heavy-duty trailer or truck to transport the machine. onto a trailer or a truck. Use a full-width ramp that is wider Ensure that the trailer or truck has all necessary brakes, than the machine for this procedure. -
Page 26: Using The Z Stand
Using the Z Stand® The Z Stand® raises the front end of the machine to allow you to clean the mower and remove the blades. WARNING The machine could fall onto someone and cause serious injury or death. • Use extreme caution when operating the machine on the Z Stand®. - Page 27 3. Start the engine and place it at half throttle. Disengage the parking brake. 4. Slowly drive backwards off of the stand. 5. Return the stand to its rest position (Figure 32). Figure 33 1. Z Stand (Positioned in 3. Latch resting on pivot tab slot) 2.
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Page 28: Operating Tips
File down any nicks and sharpen the it is late fall when grass grows more slowly. blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Mowing Direction Alternate mowing direction to keep the grass standing straight. -
Page 29: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 8 hours • Check the torque on the wheel lug nuts. • Change the hydraulic system filter and oil. After the first 50 hours •... -
Page 30: Premaintenance Procedures
Premaintenance Lubrication Procedures Lubricating the Machine Releasing the Mower-Deck Grease more frequently when operating conditions are extremely dusty or sandy. Curtain Grease Type: No. 2 general-purpose lithium-based or Loosen the bottom bolt of the curtain to release the molybdenum-based grease mower-deck curtain and access the top of the mower deck 1. -
Page 31: Greasing The Mower
Greasing the Mower Service Interval: Every 50 hours—Grease the mower deck idler arm. Yearly—Grease the front caster pivots (more often in dirty or dusty conditions). 1. Disengage the blade-control switch (PTO), move the motion-control levers to the neutral-locked position, and set the parking brake. g014942 2. -
Page 32: Engine Maintenance
Engine Maintenance 9. If the axle assembly has had both spacer nuts removed (or broken loose), apply a thread locking adhesive to 1 spacer nut and thread it onto the axle with the wrench flats facing outward. Do not thread the spacer nut all of WARNING the way onto the end of the axle. -
Page 33: Servicing The Engine Oil
Servicing the Engine Oil Oil Type: Detergent oil (API service SF, SG, SH, SJ, or SL) Crankcase Capacity: with a filter change, 71 ounces (2.1 L); without a filter change, 61 ounces (1.8 L) Viscosity: See the table below. Figure 41 1. -
Page 34: Changing The Engine Oil
Changing the Engine Oil Service Interval: After the first 8 hours Every 100 hours (more often in dirty or dusty conditions). Note: Dispose of the used oil at a recycling center. G008804 1. Park the machine so that the rear is slightly lower than the front to ensure the oil drains completely. - Page 35 Changing the Engine-Oil Filter Service Interval: Every 200 hours Note: Change the engine-oil filter more frequently when operating conditions are extremely dusty or sandy. 1. Drain the oil from the engine; refer to Checking the Engine-Oil Level (page 33). 2. Change the engine oil filter (Figure 46).
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Page 36: Servicing The Spark Plug
Servicing the Spark Plug Service Interval: Every 100 hours Make sure the air gap between the center and side electrodes is correct before installing the spark plug. Use a spark plug wrench for removing and installing the spark plug(s) and a gapping tool/feeler gauge to check and adjust the air gap. -
Page 37: Checking The Spark Arrester (If Equipped)
Installing the Spark Plug Fuel System Tighten the spark plug(s) to 16 ft.-lb (22 N-m). Maintenance Replacing the Fuel Filter Service Interval: Every 500 hours/Yearly (whichever comes first) (more often in dirty or dusty conditions). The fuel filter is located near the engine on the front or rear side of the engine. -
Page 38: Servicing The Fuel Tank
Servicing the Fuel Tank Electrical System Maintenance Do not attempt to drain the fuel tank. Ensure that an Authorized Service Dealer drains the fuel tank and services any components of the fuel system. Servicing the Battery Service Interval: Monthly DANGER Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns. -
Page 39: Servicing The Fuses
5. Remove the wing nut securing the battery clamp prevent battery damage when the temperature is below (Figure 51). 32°F (0°C). 6. Remove the clamp (Figure 51). 1. Charge battery for 10 to 15 minutes at 25 to 30 amps or 30 minutes at 10 amps. -
Page 40: Drive System Maintenance
Drive System Maintenance Checking the Seat Belt Service Interval: Before each use or daily Visually inspect seat belt for wear, cuts, and proper operation of retractor and buckle. Replace before operating if damaged. Checking the Rollover Protection System (ROPS) G017436 Knobs Figure 53 Service Interval: Before each use or daily... -
Page 41: Adjusting The Tracking
8. Tighten the stop plate (Figure 55). Figure 55 Left control lever shown 1. Control lever 3. Stop plate 2. Bolt Figure 54 1. ROPS knob (locked 3. Roll bar in the upright Checking the Tire Pressure position) position 2. Pull ROPS knob out and 4. -
Page 42: Checking The Wheel Lug Nuts
Checking the Wheel Lug Nuts Adjusting the Electric Clutch Service Interval: After the first 8 hours—Check the torque Service Interval: Every 500 hours—Check the electric on the wheel lug nuts. clutch. Yearly—Check the torque on the wheel lug nuts. The clutch is adjustable to ensure proper engagement and proper braking. -
Page 43: Cooling System Maintenance
Belt Maintenance Cooling System Maintenance Inspecting the Belts Cleaning the Engine Screen Service Interval: Every 50 hours Check the belts for squealing when the belt is rotating, blades Service Interval: Before each use or daily slipping when cutting grass, frayed belt edges, burn marks and Before each use remove any build-up of grass, dirt or cracks are signs of a worn mower belt. -
Page 44: Replacing The Hydraulic Pump-Drive Belt
10. Remove the existing belt. 11. Install the new belt around the mower pulleys and the clutch pulley under the engine (Figure 61). Figure 62 1. Position the belt cover 3. Install the bolt 2. Slide belt cover under the side catches 15. -
Page 45: Controls System Maintenance
Controls System 7. Remove the existing belt from the hydraulic unit drive pulleys and the engine pulley Maintenance 8. Install the new belt around the engine pulley and the two drive pulleys. Adjusting the Control Handle Position There are two height positions for the control levers; high and low. -
Page 46: Adjusting The Motion-Control Linkage
6. Run the unit at least 5 minutes with the drive levers at full forward speed to bring hydraulic oil up to operating temperature. Note: Make sure the motion-control lever is in neutral while making any necessary adjustments. 7. Bring the motion-control levers into the neutral position. -
Page 47: Adjusting The Motion-Control Damper
Adjusting the Motion-Control Damper The top damper mounting bolt can be adjusted to obtain a more desired motion-control lever resistance. See Figure 68 for mounting options. Figure 69 1. Flanged nut 2. Jam nut Figure 68 RH Motion Control Shown 1. -
Page 48: Hydraulic System Maintenance
1. Allow the hydraulic oil to cool down. Check the oil system (Figure 71). Remove three screws securing the level when the oil is cold. filter guard and guard. 2. Check expansion reservoir and if necessary add Toro ® HYPR-OIL ™ 500 hydraulic oil to the FULL COLD line. -
Page 49: Bleeding The Hydraulic System
Installing the Hydraulic System Filters Important: Failure to perform the Bleeding the Hydraulic System procedure after changing Service Interval: After the first 50 hours hydraulic filters and oil can result in irreparable damage to the transaxle drive system. Every 400 hours Bleeding the Hydraulic System 1. -
Page 50: Mower Deck Maintenance
Mower Deck 6. Insert the height adjustment pin into the 7.6 cm (3 inch) cutting height location. Maintenance 7. Release the transport lock and allow the deck to lower to the cutting height. Leveling the Mower Deck 8. Raise the discharge chute. 9. - Page 51 bolts at least 1/3 the length of the available travel in their slots. This will regain some up and down adjustment on each of the four deck links. g017036 Figure 78 g017441 1. Single point adjustment bolt Figure 76 1. Whizlock nut 3.
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Page 52: Servicing The Cutting Blades
If a blade is damaged or worn, replace the cutting edge, position A, of the blades (Figure 80). it immediately with a genuine Toro replacement blade. For Note this dimension. convenient sharpening and replacement, you may want to keep extra blades on hand. -
Page 53: Removing The Blades
Blades must be replaced if a solid object is hit, if the blade is out of balance or is bent. To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards. -
Page 54: Removing The Mower Deck
Installing the Blades Removing the Mower Deck Important: The curved part of the blade must be Before servicing or removing the mower deck, the spring pointing upward toward the inside of the mower to loaded deck arms must be locked out. ensure proper cutting. -
Page 55: Replacing The Grass Deflector
Replacing the Grass Deflector WARNING An uncovered discharge opening could allow the lawn mower to throw objects in the operator's or bystander's direction and result in serious injury. Also, contact with the blade could occur. Never operate the lawn mower unless you install a cover plate, a mulch plate, grass deflector or bagger. -
Page 56: Cleaning
Cleaning Storage Cleaning and Storage Cleaning under the Mower 1. Disengage the power take off (blade-control switch Service Interval: Before each use or daily (PTO), set the parking brake, and turn the ignition key to Off. Remove the key. 1. Disengage the blade-control switch (PTO), move the motion-control levers to the neutral-locked position 2. - Page 57 E. Dispose of fuel properly. Recycle as per local codes. Important: Do not store stabilizer/conditioned fuel over 90 days. 12. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged. 13. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer.
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Page 58: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The blade-control switch (PTO) is 1. Move the blade-control switch (PTO) engaged. to disengaged. 2. The parking brake is not on. 2. Set the parking brake. 3. The drive levers are not in neutral-lock 3. - Page 59 Problem Possible Cause Corrective Action The machine does not drive. 1. The by pass valves is not closed tight. 1. Tighten the by pass valves. 2. The pump belt is worn, loose or broken. 2. Change the belt. 3. The pump belt is off a pulley. 3.
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Page 60: Schematics
Schematics g018479 Wire Diagram (Rev. A) - Page 61 Notes:...
- Page 62 Notes:...
- Page 63 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 64 Instructions for Obtaining Warranty Service The Toro Company and its affiliate, Toro Warranty Company, pursuant to an If you think that your Toro Product contains a defect in materials or agreement between them, jointly promise to the original purchaser to repair workmanship, follow this procedure: the Toro Products listed below if defective in materials or workmanship.