Maintenance Check List - Roland VersaEXPRESS RF-640 Service Notes

6-2 Maintenance Check List

User：
Check items
Interview the customer
Output / Get Report before maintenance
Check drain bottle
Upgrade the firmware to the latest version
Check
Consumable
Parts
Head
Scan Motor
Wiper
Felt Wiper
Linear Encoder Scale 1
Linear Encorder Scale 2
Cap Top
Sponge under the Wipers
Wiper Scraper
Lithuium Battery
Carriage Belt
Check
Mechanical
Parts
Pinch Roller
Grid Roller
Media Clamp
Check printing
Output / Get Report after maintenace
RF-640/640A Maintenance Check List
Operation points
Ask the customer if there is something that he/she is concerned about.
[Get Report] by Peck, or print both Service Report and History Report.
If large amount of ink is discharged in the drain bottle, dispose of it and give
an explanation to the customer. Make sure to reset the discharged-ink
count.
Upgrade the firmware if the installed firmware is not the latest version.
Determine if it should be replaced based on the SHOT COUNT in the
History Report, the test print result and the customer's interview.
Replacemnet cycle : 6 billions shots
Perform manual cleaning by using cleaning sticks and cleaning liquid.
Output the test patterns of BIAS to check the error, and perform adjustment
if necessary.
Determine if it should be replaced based on MOTOR ERROR and MOTOR
HOURS S in the History Report, or on the motor sound when performing a
print and the customer's interview. Put grease on the gear if you replace the
motor.
Replacement Cycle : 3,000 hours
Determine if it should be repalced on the performance of the cleaning or the
wiping times of the history report.
Replacement Cycle : Wiping count 3,000 times
Determine if it should be repalced on the performance of the cleaning or the
wiping times of the history report.
Replacement Cycle : Wiping count 800 times
Check if the Encoder Scale has any dirt or dust or any ink on. And, check
the Encoder Module, too.
Check the Linear Encorder Sheet with [SERVICE MENU]>[PRINT
MENU]>[LINEAR CHECK]. If result is not good, and perform cleaning
and replacement if necessary.
Determine if it should be replaced based on the performance of the cleaning
or the period from the time when the Cap Top was repalced last time.
Replacement Cycle : 6 months (ECO-SOL MAX2) 24 months (FPG)
Determine if it should be replaced diagnosing from the appearance of it.
Perform manual cleaning using cleaning sticks and cleaning liquid. Replace
it depending on the performance or appearance.
Replacement Cycle : 12 months
Replacement Cycle : 24 months
Check if the carriage belt does not touch the upper end or lower end of the
drive pulley and idle pulley when the head carriage moves in the full width.
Adjust the belt position, if necessary.
Check if it is not worn out or not dirty, or not deformed. Check if it rotates
smoothly.
Remove foreign substances put on it by using a brush.
Remove dirt on the seal of it.
Check that there is no problem with the printing operation and printing
result.
[GET REPORT] by Peck, or print both Service Report and History Report.
Serial Number：
6-13
Date：
Check
Done
Done
Good
Dispose Reset
OK
Good
Replacement Reset
Done
Perform Cleaning
Good
Adjustment Done
Good
Reset
Replacement
Done
Replacement Done
Perform
Cleaning
Perform Replacement Done
Cleaning
Perform Replacement Done
Cleaning
Good
Replacement Done
Perform
Cleaning
Good
Replacement Done
Perform
Cleaning
Good
Perform Replacement Done
Cleaning
Good
Perform Replacement Done
Cleaning
Good Replacement Done
Good Adjustment Done
Good Replacement Done
Done
Done
Done
Done