Table Of Contents - Yamaha MM600D Service Manual

CHAPTER 1.
GENERAL INFORMATION
MACHINE IDENTIFICATION ............................ 1-1
FRAME SERIAL NUMBER ........................ 1-1
ENGINE SERIAL NUMBER ....................... 1-1
IMPORTANT INFORMATION .......................... 1-2
PREPARATION FOR REMOVAL AND
DISASSEMBLY .......................................... 1-2
ALL REPLACEMENT PARTS ..................... 1-2
GASKETS, OIL SEALS, AND O-RINGS .... 1-3
LOCK WASHERS/PLATES AND COTTER
PINS ........................................................... 1-3
BEARINGS AND OIL SEALS ..................... 1-3
CIRCLIPS .................................................... 1-3
LOCTITE ® ................................................... 1-3
SPECIAL TOOLS .............................................. 1-4
FOR TUNE UP ........................................... 1-4
FOR ENGINE SERVICE .............................. 1-5
FOR POWER TRAIN SERVICE .................. 1-5
FOR CARBURETION SERVICE ................. 1-6
FOR ELECTRICAL SERVICE ...................... 1-6
CHAPTER 2.
PERIODIC INSPECTION AND
ADJUSTMENT
INTRODUCTION .............................................. 2-1
PERIODIC MAINTENANCE TABLE ................. 2-1
ENGINE ............................................................ 2-3
SPARK PLUGS .......................................... 2-3
OIL PUMP .................................................. 2-4
FUEL LINE INSPECTION ........................... 2-6
COOLING SYSTEM ................................... 2-6
CARBURETOR SYNCHRONIZATION ..... 2-12
ENGINE IDLE SPEED ADJUSTMENT .... 2-12
THROTTLE CABLE FREEPLAY
ADJUSTMENT ........................................ 2-13
THROTTLE OVERRIDE SYSTEM
(T.O.R.S.) CHECK .................................... 2-14
STARTER (CHOKE) CABLE FREEPLAY
ADJUSTMENT ........................................ 2-15
EXHAUST SYSTEM INSPECTION ......... 2-15
POWER TRAIN ............................................... 2-16
SHEAVE DISTANCE AND OFFSET
ADJUSTMENT ........................................ 2-16
DRIVE V-BELT .......................................... 2-18
ENGAGEMENT SPEED CHECK .............. 2-20
PARKING BRAKE PAD INSPECTION ..... 2-20
PARKING BRAKE ADJUSTMENT .......... 2-20
BRAKE FLUID LEVEL INSPECTION ........ 2-21
BRAKE PAD INSPECTION ...................... 2-21
BRAKE HOSE INSPECTION .................... 2-22
AIR BLEEDING (HYDRAULIC BRAKE
SYSTEM) ................................................. 2-22
DRIVE CHAIN ........................................... 2-23
TRACK TENSION ADJUSTMENT .......... 2-25
SLIDE RUNNER INSPECTION ................ 2-27
CHASSIS ........................................................ 2-28
SKI/SKI RUNNER ..................................... 2-28
STEERING SYSTEM ................................ 2-28
LUBRICATION ......................................... 2-30
ELECTRICAL ................................................... 2-31
HEADLIGHT BEAM ADJUSTMENT ....... 2-31
TUNING .......................................................... 2-32
CARBURETOR TUNING .......................... 2-32
CLUTCH ................................................... 2-39
GEAR SELECTION ................................... 2-41
HIGH ALTITUDE TUNING ....................... 2-47
FRONT SUSPENSION ............................. 2-48
REAR SUSPENSION ............................... 2-49
CHAPTER 3.
CHASSIS
STEERING ........................................................ 3-1
INSPECTION .............................................. 3-3
INSTALLATION ......................................... 3-4
SKI .................................................................... 3-6
INSPECTION .............................................. 3-7
FRONT SUSPENSION ..................................... 3-8
INSPECTION .............................................. 3-9
INSTALLATION ....................................... 3-10