Front Gearcase Lubrication; Front Gearcase Fluid Level Check; Front Gearcase Fluid Change - Polaris RZR XP Service Manual

FRONT GEARCASE LUBRICATION

NOTICE
It is important to follow the front gearcase maintenance
intervals described in the Periodic Maintenance Chart.
Regular fluid level inspections should be performed as
well.
The front gearcase fluid level should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface when
checking or changing the fluid.
• Check vent hose to be sure it is routed properly and
unobstructed.

FRONT GEARCASE FLUID LEVEL CHECK

The fill plug is located on the bottom right side of the front
gearcase. Access the fill plug through the right front
wheel well.
1. Position vehicle on a level surface.
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2. Remove the fill plug and check the fluid level.
3. If fluid level is not within specification. add the
recommended fluid as needed. Do not overfill.
IMPORTANT
Do NOT fill to threads on fill plug. If the fluid is up to the
threads, the front drive is overfilled.
4. Reinstall the fill plug and torque to specification.
TORQUE
Front Gearcase Fill / Drain Plug Torque:
10 ft-lbs (14 Nm)
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.

FRONT GEARCASE FLUID CHANGE

1.
The drain plug is located on the bottom of the front
gearcase. Access the drain plug through the access
hole in the frame underneath the front gearcase.
2. Remove the fill plug.
3. Place a drain pan under the front gearcase drain
plug.
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4. Remove the drain plug
completely.
5. Clean the drain plug magnetic surface.
6. Reinstall the drain plug and torque to specification.
7. Add the recommended amount of fluid through the fill
hole. Do not overfill.
FLUID CAPACITY
Recommended Front Gearcase Fluid:
Demand Drive Fluid 2877922 (quart)
Capacity: approx. 8.5 oz (250 mL)
8. Reinstall the fill plug and torque to specification.
TORQUE
Front Gearcase Fill / Drain Plug Torque:
10 ft-lbs (14 Nm)
9. Check for leaks. Dispose of used fluid properly.
MAINTENANCE
2
and allow fluid to drain
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