Polaris RANGER XP 900 2018-2019 Service Manual page 47

50 - 500 HOUR MAINTENANCE INTERVAL
ITEM
■
Throttle Pedal
E
Air Intake Ducts / Adapters
E
Drive Belt
Cooling System
▶
Radiator
▶ Oil Lines, fasteners
▶
Engine Oil and Filter Change
E
Front Gearcase Lubricant
▶
(Demand Drive Fluid)
Transmission Lubricant
▶
(AGL Gearcase Lubricant)
■
Fuel System
E
Cooling Hoses
▶
Engine Mounts
▶
Exhaust Silencer / Pipe
Drive Shafts
■
Spark Plug
E
▶ Wiring
■ Clutches (Drive and Driven)
Wheel Bearings
■
Ratcheting Cam Chain
Tensioner
■ Brake Fluid
Suspension Bushings
Spark Arrestor
■
Spark Plug Replacement
E
■
Valve Clearance
E
▶ Coolant
Toe Adjustment
■
Headlight Aim
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
MILES (KM)
HRS CALENDAR
500 (800)
50 H 6 M
500 (800)
50 H 6 M
500 (800)
50 H 6 M
500 (800)
50 H 6 M
500 (800)
50 H 6 M
500 (800)
50 H 6 M
1000 (1600)
100 H 6 M
1000 (1600)
100 H 12 M
1000 (1600)
100 H 12 M
1000 (1600)
100 H 12 M
1000 (1600)
100 H 12 M
1000 (1600)
100 H 12 M
1000 (1600)
100 H 12 M
1000 (1600)
100 H 12 M
1000 (1600)
100 H 12 M
1000 (1600)
100 H 12 M
1000 (1600)
100 H 12 M
1000 (1600)
100 H 12 M
- 2000 (3200)
200 H
2000 (3200)
200 H 24 M
2000 (3200)
250 H 24 M
3000 (4800)
300 H 36 M
5000 (8000)
500 H 36 M
- 5000 (8000)
500 H
- 60 M
-
-
REMARKS
Inspect for free movement; replace pedal
assembly if needed
Inspect ducts for proper sealing/air leaks
Inspect; replace as needed
Inspect coolant strength seasonally; pressure
test system yearly
Inspect; clean external surfaces
Inspect for leaks and loose fittings
Replace oil and filter during engine oil change
Change lubricant
Change lubricant
Cycle key to pressurize fuel pump; check for
leaks at fill cap, fuel lines/rail, and fuel pump;
replace lines every two years
Inspect for leaks
Inspect, torque to specification
Inspect
Remove and grease
Inspect; replace as needed
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to
water, mud, etc.
Inspect; clean; replace worn parts
Inspect; replace as needed
Check; replace as needed
Change every two years (DOT 4)
Inspect; replace if necessary
Clean out
Replace; torque to specification
Inspect; adjust as needed
Replace coolant
-
Inspect periodically; adjust when parts are
replaced
Adjust as needed
MAINTENANCE
2
2.9