Radiator Removal - Polaris RZR 800 2013 Manual

ENGINE

Radiator Removal

1. Remove the hood from the front cab.
WARNING
Never drain the coolant when the engine and radiator
are warm or hot. Hot coolant can cause severe burns.
Allow engine and radiator to cool.
2. Slowly remove the pressure cap to relieve any
cooling system pressure.
3. Place a suitable drain pan underneath the radiator
fitting on the front RH side of the vehicle.
4. Drain the coolant from the radiator by removing the
lower coolant hose from the radiator as shown.
Properly dispose of the coolant.
5. Allow coolant to completely drain.
6. Remove the front bumper (see Chapter 5).
7. Remove the upper engine outlet hose and recovery
hose from the top of the radiator.
3.14
8. Remove the (2) upper radiator retaining bolts and the
(4) bolts retaining the lower radiator mount bracket.
Remove the bracket from the frame.
9. Disconnect the fan motor and remove the radiator
from the vehicle. Take care not to damage the
cooling fins.
10. Reverse procedure for installation.
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.