Headlamp Installation; Tail / Brake Lights; Bulb Replacement - Polaris RZR 800 2013 Manual

ELECTRICAL

Headlamp Installation

1. Install the headlamp adjustment springs onto the
front bumper mounting bosses.
2. Insert the (3) T-25 headlamp mounting screws into
the headlamp assembly mounting holes.
3. Maneuver headlamp assembly into position. Be sure
all (3) headlamp springs and mounting screws are
properly aligned with mounting bosses on the front
bumper.
4. Fully tighten all (3) headlamp screws until the
headlamp assembly is fully seated. Back headlamp
mounting screws off 1/8" to 1/4" (2-3 turns).
5. Install the front bumper as shown in Chapter 5 if
previously removed.
6. Connect headlamp electrical connector to the
headlamp assembly. NOTE: The headlights are
different and electrical connectors cannot be
interchanged.
7. Perform the "Headlight Adjustment" procedure as
shown in this chapter.
10.22

TAIL / BRAKE LIGHTS

Bulb Replacement

Before replacing the bulb(s), use a digital multi-meter to
test the harness to ensure the lamp is receiving 12 volts
and that a ground path is present.
If a tail light, brake light or turn signal (INT'L Only) does
not work the bulb may need to be replaced.
1. Disconnect the wire harness.
2. Remove bulb by turning the rubber base 1/4 turn and
pulling the bulb out. Replace it with recommended
bulb. Apply Dielectric Grease (PN 2871329).
3. Connect the wire harness.
4. Test the tail light, brake light and turn signal (INT'L
Only) to verify it is working properly.
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.