Brake Pedal Lever; Pedal Removal; Pedal Installation; Brake Bleeding / Fluid Change - Polaris RZR 800 2013 Manual

BRAKES

BRAKE PEDAL LEVER

Pedal Removal

1. Locate the brake pedal lever (L) and remove the clip
(A) and master cylinder clevis pin (B).
2. Remove the E-ring (E) from the pedal mount and
remove the brake pedal lever (L) from the vehicle.

Pedal Installation

Reverse "Removal" steps to install brake pedal lever.
Brake pedal freeplay should not exceed 0.090" (2.28
mm).
Brake Pedal Freeplay:
0.090" (2.28 mm)
9.10

BRAKE BLEEDING / FLUID CHANGE

NOTE: When bleeding the brakes or replacing the
fluid always start with the furthest caliper from the
master cylinder. This procedure should be used to
change fluid or bleed brakes during regular
maintenance.
Brake fluid will damage finished surfaces.
Do not allow brake fluid to come in contact with finished
1. Clean master cylinder reservoir cover thoroughly and
remove the cover.
2. If changing fluid, remove old fluid from reservoir with
a Mity Vac™ pump or similar tool.
3. Add brake fluid to the indicated MAX level of
reservoir.
4. Begin bleeding procedure with the caliper that is
farthest from the master cylinder. Install a box end
wrench on caliper bleeder screw. Attach a clean,
clear hose to fitting and place the other end in a
clean container. Be sure the hose fits tightly on
fitting.
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
CAUTION
Always wear safety glasses.
CAUTION
surfaces.
Mity Vac (PN 2870975)
Polaris DOT 4 Brake Fluid
(PN 2872189)