Bushing Service - Polaris RZR 800 2013 Manual

14. Inspect the cam (helix) assembly bushing for wear. If
the bushing is worn or the shaft does not fit snug into
the bushing, replace the cam (helix) assembly.
15. Inspect the clutch sheaves for excessive wear or
damage.

Bushing Service

IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
Qty.
Item Part #
A, B
1 5132027
C 1 5132501
D 1 5132029
E 1 5132028
– 1 9915111
Additional Special Tools
Qty.
Part #
Clutch Bushing Replacement Tool Kit
1 2871226
1 2870386 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
Clutch Bushing Removal
Tool Description
1. Install main puller adapter (Item 8) onto puller.
EBS Puller Tool
2. Install adapter reducer (Item 9).
EBS Puller Nut
EBS Main Adapter 3. Using a hand held propane torch, apply heat around
EBS Bushing Removal Tool
Instructions
4. Flip sheave over so bushing faces downward and
Instructions
Tool Description
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Qty.
Item Part #
#2 1 5020628
#3 1 5020629
#5 1 5020631
#8 1 5020632
#9 1 5010279
#10 1 5020633
NOTE: Bushings are installed at the factory using
Loctite™ 609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite™ from
bushing bore prior to installing new bushing.
outside of bushing until tiny smoke tailings appear.
install onto puller.
CLUTCHING
Tool Description
P-90 Drive/Driven Clutch
Bushing Install Tool
Drive Clutch Cover Bushing
Removal /Installation Tool
(all clutches)
P-90 Driven Clutch Cover
Bushing Removal Tool
Main Puller Adapter
Adapter Reducer
Number Two Puller Adapter
6
6.31