Pentair FOLEO 5800 XTR Installer Manual
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Pentair FOLEO 5800 XTR Installer Manual

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INSTALLER
MANUAL
FOLEO
5800 XTR
RESIDENTIAL
www.pentairaquaeurope.com

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Summary of Contents for Pentair FOLEO 5800 XTR

  • Page 1 INSTALLER MANUAL FOLEO 5800 XTR RESIDENTIAL www.pentairaquaeurope.com...

  • Page 2: Table Of Contents

    Installer manual Foleo 5800 XTR - Table of Contents Table of Contents Generalities ..................Scope of the documentation ............... Release management ................. Manufacturer identifier, product ..............Intended use ....................Abbreviations used ..................Norms......................1.6.1 Applicable norms ....................1.6.2 Available certificates...................
  • Page 3 Installer manual Foleo 5800 XTR - Table of Contents Safety notices for installation ..............26 Installation environnement ................. 26 4.3.1 General ........................ 4.3.2 Water ........................4.3.3 Electrical ......................4.3.4 Mechanical ......................Integration constraints................28 Softener connection to piping ..............29 4.5.1...
  • Page 4 Installer manual Foleo 5800 XTR - Table of Contents Softener commissioning ................63 6.1.1 Water filling, draining and waterproofness inspection ........6.1.2 Quick cycling......................6.1.3 Startup......................... Cleaning, disinfection and sanitization ............64 6.2.1 Cleaning of softeners ..................6.2.2 Disinfection with sodium or calcium hypochlorite ..........
  • Page 5 Installer manual Foleo 5800 XTR - Table of Contents Spare parts..................98 10.1 Softener ....................... 98 10.1.1 Safety brine valve ....................100 10.2 Valve ......................101 10.2.1 Valve body parts list .................... 101 10.2.2 Power head parts list ..................103 10.2.3...

  • Page 6: Generalities

    Installer manual Foleo 5800 XTR - Generalities Generalities Scope of the documentation The documentation provides the necessary information for appropriate use of the product. It informs the user to ensure efficient execution of the installation, operation or maintenance procedures. The content of this document is based on the information available at the time of publication. The original version of the document was written in English.

  • Page 7: Abbreviations Used

    Installer manual Foleo 5800 XTR - Generalities • the water softener series Foleo is designed for continuous supply of water for different family sizes depending on the chosen model. Abbreviations used Assy Assembly DLFC Drain Line Flow Controller Refill Controller...

  • Page 8: Procedure For Technical Support

    Pentair Quality System EMEA products benefit, under specific conditions, from a manufacturer warranty that may be invoked by Pentair’s direct customers. Users should contact the vendor of this product for applicable conditions and in case of a potential warranty claim.

  • Page 9: Scan & Service Application

    Installer manual Foleo 5800 XTR - Generalities 1.10 Scan & Service application Scan & Service mobile application is the ideal support for the maintenance person in his daily business. A simple scan of an identification (ID) label present on the valve with a smartphone gives an instantaneously access to all updated information related to the product, such as: •...

  • Page 10: Safety

    Installer manual Foleo 5800 XTR - Safety Safety Safety pictograms definition DANGER This combination of symbol and keyword indicates an imminently hazardous situation that will result in serious or fatal injury if not avoided. WARNING This combination of symbol and keyword indicates a potentially hazardous situation that can result in serious or fatal injury if not avoided.

  • Page 11: Serial Label Location

    Installer manual Foleo 5800 XTR - Safety Serial label location Model Part number Electrical rating Serial number Production date Production order Mandatory Ensure that the serial label and the safety labels on the device are completely legible and clean ! If necessary, replace them with new labels in the same positions.

  • Page 12: Hazards

    Installer manual Foleo 5800 XTR - Safety Hazards All the safety and protection instructions contained in this document must be observed in order to avoid temporary or permanent injury, damage to property or environmental pollution. At the same time, any other legal regulations, accident prevention and environmental protection measures, as well as any recognized technical regulations relating to appropriate and risk-free methods of working which apply in the country and place of use of the device must be adhered to.

  • Page 13: Transport

    Installer manual Foleo 5800 XTR - Safety 2.3.2 Transport The following points must be observed to ensure proper operation of the system: • do not lay down or flip over the softener at any time. The media may paste to the upper distributor thus obstructing its slots or enter the valve and may therefore compromise the softener operation;...

  • Page 14: Hygiene Measures

    Installer manual Foleo 5800 XTR - Safety Info Valid only for Italy In case of equipment used in accordance with the DM25, apply all the signs and obligations arising from the DM25. 2.4.2 Hygiene measures DANGER Do not use with water that is micro-biologically unsafe or of unknown quality without adequate disinfection before or after the softener.

  • Page 15: Description

    Installer manual Foleo 5800 XTR - Description Description Introduction to softeners 3.1.1 Softening principles Softening is an ion exchange process where the hard ions are getting exchange by soft ions, typically sodium or potassium. This is achieved by placing the water in contact with an ion exchange resin and ensuring the contact time is appropriate for the flow rate to produce.
  • Page 16 Installer manual Foleo 5800 XTR - Description • a brine tank, where saturated brine solution is prepared for the regenerations. The present softener will simply allow the previously described reaction to happen, alternating softening period of few days with regeneration that may last up to few hours depending on setting done.

  • Page 17: Variable Refill Function

    Should the softener be subject to 24/24h water production, the optional installation of the Pentair® fast brine valve is required so that this pause cycle duration can be reduced to 3 minutes. Contact your supplier for more information. As an example, assuming the XTR has calculated a variable reserve to 20% of the initial full...

  • Page 18: Variable Refill/Brining Regeneration Cycle (5-Cycles Operation)

    Installer manual Foleo 5800 XTR - Description 3.1.3 Variable Refill/Brining regeneration cycle (5-cycles operation) Service — normal use Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the raw water being exchanged on the resin beads against sodium ions.
  • Page 19 Installer manual Foleo 5800 XTR - Description SERVICE BRINE REFILL SERVICE Normal use BRINE DRAW/SLOW RINCE BACKWASH RAPID RINCE Soft water Hard water 1 Inlet 4 Drain 7 Media bead 2 Outlet 5 Media tank 8 Brine 3 Valve 6 Brine tank 9 SBV + air check Ref.

  • Page 20: Technical Specifications

    Installer manual Foleo 5800 XTR - Description Technical specifications 3.2.1 General Drain Outlet Inlet Overflow Softener type Foleo 5800 XTR Design specifications/ratings Softener cabinet Tank body Dowex® HCRS-s resin Valve body Glass-filled Noryl® - NSF listed material Rubber components Compounded for cold water - NSF listed material...
  • Page 21 Installer manual Foleo 5800 XTR - Description Nominal (residual hardness 5-10°f) 0.72 m 1.08 m 1.44 m 2.02 m Peak (residual hardness 5-10°f) 1.00 m 1.50 m 2.00 m 2.80 m Softening Number of people Capacity & salt consumption for the different salt dosage setting...
  • Page 22 Installer manual Foleo 5800 XTR - Description Info This example is calculated for a salt dosage fop 80 g/Lresin. Should the inlet hardness be grated the 30°F it may be required to increase the salt dosage to obtain a proper resin bed re-generation.

  • Page 23: Outline Drawing

    Installer manual Foleo 5800 XTR - Description Outline drawing Foleo 10 and 15 models Foleo all models Foleo 20 and 30 models Ref. MKT-IM-038 / E - 22.10.2021 23 / 108...

  • Page 24: Description And Component Location

    Installer manual Foleo 5800 XTR - Description Description and component location Brine valve Piston Mixing device Bypass Chlorine generator Brine tank connection LCD display Salt lid Optical sensor Motor Injector block Brine well (safety brine valve & air check) Removable salt container 24 / 108 Ref.

  • Page 25: Softener's Available Options

    Installer manual Foleo 5800 XTR - Description Softener's available options 3.5.1 Mixing device The softener is equipped with a mixing device (1) whose function is to regulate the hardness of the water at the outlet. The mixing can be set from 0% to 50% of hard water (i.e. 0 turn = 0% of hard water with 100% of treated water and 1-½...

  • Page 26: Installation

    Installer manual Foleo 5800 XTR - Installation Installation Warnings CAUTION Do not lay down or flip over the softener at any time. The media may paste to the upper distributor thus obstructing its slots and may therefore compromise the softener operation.

  • Page 27: Electrical

    Do not put excessive force on the inlet, outlet or drain connections of the valve. Prohibition Use of silicone or petroleum-based lubricants, oils or hydrocarbon-based lubricants, is strictly prohibited with Foleo 5800 XTR as the valve 5800 is equipped with silicone o- rings that are not compatible with silicone based lubricant. Mandatory Use only P-80®...

  • Page 28: Integration Constraints

    Installer manual Foleo 5800 XTR - Installation Caution - material Risk of damage due to wrong lubricant use ! Do not use petroleum-based lubricants such as Vaseline, oils, or hydrocarbon- basedlubricants. Do not use silicon grease. ® Use only P-80 Emulsion lubricant (water based lubricant) ! •...

  • Page 29: Softener Connection To Piping

    • be sure all soldered pipes are fully cooled before attaching plastic valve to the plumbing. Softener connection to piping To prevent your softener from incoming sediment and iron particles, Pentair recommends the installation of a 100 μm pre-filter upstream the unit.

  • Page 30: Installation Layout

    Installer manual Foleo 5800 XTR - Installation 4.5.2 Installation layout Softener Power supply Hard water pipe Soft water pipe Drain ½" overflow line Drain 4.5.3 Tools and material required for installation Info Not all listed tools may be necessary for installation. Read installation procedures before starting to determine if additional tools are necessary.

  • Page 31: Inspection/Preliminary Assembly

    Installer manual Foleo 5800 XTR - Installation • pipes; ® • Teflon tape; • grounding straps (optional); • overflow pipe ½"; • valve drain pipe ½". Material included: • by-pass. 4.5.4 Inspection/preliminary assembly 4.5.4.1 Inspection Mandatory Any missing or faulty equipment must be specified on the transport documents. Notify the transporter company and supplier immediately.

  • Page 32: Water Supply Line And Bypass Connections

    Installer manual Foleo 5800 XTR - Installation Info The softener connection threads are 1" BSPT female. Mandatory Make sure having the incoming water connected to the right side (looking from the front of the softener). Do not over-tighten fitting. Mandatory Do not use pipe joint compound or plumber’s putty on the valve body threads and do not...
  • Page 33 Installer manual Foleo 5800 XTR - Installation • The diagrams above illustrate how the flexible piping connection should be mounted; • in order to adequately compensate the tank elongation the flexible tubes must be installed horizontally; • should the flexible piping connection be installed in vertical position, instead of compensating the elongation, it will create additional stresses on the valve &...

  • Page 34: Drain Line Connection

    Over time, stress may break the connections. Prohibition Use of silicone or petroleum-based lubricants, oils or hydrocarbon-based lubricants, is strictly prohibited with Foleo 5800 XTR as the valve 5800 is equipped with silicone o- rings that are not compatible with silicone based lubricant. Mandatory ®...
  • Page 35 Installer manual Foleo 5800 XTR - Installation Caution - material Risk of damage due to over-force ! The drain line plastic elbow must always be hand-tighten without using the elbow as a lever. The drain plastic elbow is not designed to support the weight of the tube. The tube has to have its own support.

  • Page 36: Overflow Line Connection

    Installer manual Foleo 5800 XTR - Installation Air gap Drain 4.5.8 Overflow line connection In the event of a malfunction, the brine tank overflow fitting will direct “overflow” to the drain instead of spilling on the floor. This fitting is at the back of the cabinet.

  • Page 37: Electrical Connection

    Installer manual Foleo 5800 XTR - Installation 4.5.9 Electrical connection 4.5.9.1 Softener connection Power supply 4.5.9.2 XTR controller connection Motor Meter 12 VDC Chlorine generator Micro-USB Ref. MKT-IM-038 / E - 22.10.2021 37 / 108...

  • Page 38: Programming

    Installer manual Foleo 5800 XTR - Programming Programming Home screen & commands Water Treatment 12:01 am m³ treatment rapid rinse tank refill backwash pause draw Info If no button is pushed for five minutes, the screen will enter a power save mode. The unit will continue to operate, but the screen will be blank.
  • Page 39 Installer manual Foleo 5800 XTR - Programming Info On metered units, the "Treatment" step on the regeneration cycle wheel will flash when water is flowing through the unit. Backwash • Water flows from the bottom of the vessel to the top of the vessel to clean and mix the media.

  • Page 40: Quick Program Guide

    Installer manual Foleo 5800 XTR - Programming Error log • Press to show error list with date and time. Advance • This arrow allows you to advance through cycle steps during a regeneration. Reset • Displayed in the diagnostics screen by pushing on totalizer...
  • Page 41 Installer manual Foleo 5800 XTR - Programming Screen name Parameters Values Notes Format, Language English Changes the language to display screen Format text and button labels. French German Italian Spanish Dutch Portuguese Units Metric All programmed units and values are recalculated after adjusting this setting.
  • Page 42 Installer manual Foleo 5800 XTR - Programming Screen name Parameters Values Notes Valve System Type 4 (single system) is currently the only available selection. Valve 5800 Regen type Softener delayed Regeneration type is described in detail on Variable Refill/Brining regeneration cycle (5-cycles operation) [ Page 18].

  • Page 43: Touchscreen Controller Quick Start

    Installer manual Foleo 5800 XTR - Programming Screen name Parameters Values Notes Setting Displays a summary of all programmed settings. review Water Saver Water saver Regen regen. Remote Remote regeneration signal duration Cl generation Cl generation Chlorine generation together with low salt...

  • Page 44: Format Screen

    Installer manual Foleo 5800 XTR - Programming 5.3.1 Format screen After plugging in the unit for the first time, the format screen is displayed. Info Happens until Assistance Name is set. Format english language units metric hardness units mg/L Press the language button and use the arrows  ...

  • Page 45: Assistance Phone Screen

    Installer manual Foleo 5800 XTR - Programming 5.3.3 Assistance phone screen Assistance/Mainten. Phone Enter the phone number of the water treatment professional or company that the homeowner may call for system service (optional). Press to validate the selection and move to the assistance interval screen.

  • Page 46: Day And Time Screen

    Installer manual Foleo 5800 XTR - Programming 5.3.5 Day and time screen On the home screen, the flashing Day and Time button indicates that the day of the week and time need to be set. If the date and time are incorrect, press the Day and Time button to update to the correct day and time.

  • Page 47: Settings Screen

    Installer manual Foleo 5800 XTR - Programming 5.3.7 Settings screen The settings screen allows you to change basic controller settings including time of regeneration and water hardness. These settings improve the operational efficiency of the system and can be adjusted independently from other controller settings without needing to enter master settings.

  • Page 48: Master Setting Screens

    Installer manual Foleo 5800 XTR - Programming Brightness: • Displays the brightness screen, which allows you to adjust the backlight brightness of the controller screen. 5.3.8 Master setting screens The master settings screens include all configurable parameters available in the controller.
  • Page 49 Installer manual Foleo 5800 XTR - Programming While in the master settings screens, press  to save all set parameters to a custom profile (see Non-factory setting [ → Page 59]) or press the home button  to return to the home screen.

  • Page 50: Master Setting Programming

    Installer manual Foleo 5800 XTR - Programming Master setting programming Info If a regeneration is scheduled to occur while in master settings, the scheduled regeneration will start as soon as exiting the master setting. Due to the complexity of these settings and the potential for errors, master settings should only be accessed by your local water professional.

  • Page 51: Usb Connection For Field Programming

    Installer manual Foleo 5800 XTR - Programming 5.4.2 USB connection for field programming The XTR features a USB port that allows you to connect a PC to the controller for field programming and diagnostic parameter download. Info Field programmer software is required for field programming features. See XTR field programmer manual for more information on using the field programmer software.
  • Page 52 Installer manual Foleo 5800 XTR - Programming Press to save and pass to the next screen or press to return to the master settings screen without saving. Valve media volume salt dosage 0.500 blfc size media volume: Set to 10L, 15L, 20L or 28L, respectively for Foleo 10, Foleo 15, Foleo 20 and Foleo salt dosage: Adjust the salt dosage from 80 to 200 mg/L, depending of hardness water outlet desired.

  • Page 53: Regeneration Screen

    Installer manual Foleo 5800 XTR - Programming Valve day override/ time-driven regen. time 02:00 am variable reserve reserve day override/time-driven: Adjust the day override regarding on local regulation. regen. time: Adjust the regeneration time, set to low or no water usage time as much as possible.
  • Page 54 Installer manual Foleo 5800 XTR - Programming Regeneration regen. flow direction changed verify that the valve has the correct piston Press pass to the next screen. Regeneration changing parameters requires relay setting review Press pass to the next screen. Regeneration step step # n°...
  • Page 55 Installer manual Foleo 5800 XTR - Programming 5.4.4.1 Cycles times and water consumption Softener Foleo 10 Foleo 15 Salt dosage (g/L resin Water to dissolve the required salt 2.24 2.80 3.36 4.48 5.60 3.36 4.20 5.04 6.72 8.40 quantity [L] Brine to draw [L] 2.52 3.15 3.78 5.04 6.30 3.78 4.73 5.67 7.56 9.45...

  • Page 56: Relay Output Screen

    Installer manual Foleo 5800 XTR - Programming 5.4.5 Relay output screen From the master settings screen press the relay button to display the relay output screen. Relay Output auxiliary 1 auxiliary 2 Press to save and to return to the master settings screen or press to return to the master settings screen without saving.

  • Page 57: Settings Review

    Installer manual Foleo 5800 XTR - Programming Continuous Flow Detect continuous flow detect flow rate duration continuous flow detect: Set to on. Triggers an alarm when continuous flow smaller than 0.5 gpm or 1 Lpm is detected by the flow meter over a 8 hours period.

  • Page 58: Remote Regeneration Screen

    Installer manual Foleo 5800 XTR - Programming Water Saver Regen water saver regen. water saver regen.: Set to off. When activated, the backwash duration is reduced by 50% and the fat rinse duration is reduced by 66%, classic regeneration happening still at the programmed regeneration frequency (1-25 regenerations).

  • Page 59: Non-Factory Setting

    Installer manual Foleo 5800 XTR - Programming Chlorine Gen./Low Salt cl generation/ low salt regen. interval cl generation/low salt: Set to on. regen. interval: Contains the setting for the chlorine generation interval. Set up from 1 to 255 to define the interval of regeneration between each chlorination activation, e.g. 1 so that it is enabled at every regeneration or 10 so that it is activated every 10 regenerations for instance.

  • Page 60: Diagnostics

    Installer manual Foleo 5800 XTR - Programming Diagnostics The controller records and displays a variety of diagnostic data to assist with troubleshooting performance issues and fine-tuning system efficiency. From the master settings or home screens, press the diagnostics button to access the diagnostics screen.

  • Page 61: Error Log

    Installer manual Foleo 5800 XTR - Programming Parameter Description Regen. Interval Displays the average length of time between regenerations based on the past four regenerations. Daily Usage Displays average water usage for each day of the week based on the usage on that day for the past six weeks.
  • Page 62 Installer manual Foleo 5800 XTR - Programming Press the factory button to reset all controller parameters to their factory defaults, or press the non-factory button to reset controller parameters to previously saved custom settings (see Non- factory setting [ →...

  • Page 63: Commissioning

    Installer manual Foleo 5800 XTR - Commissioning Commissioning Info This chapter is given for variable refill/brining regeneration types only. Contact your supplier if you need assistance. Softener commissioning 6.1.1 Water filling, draining and waterproofness inspection Once the previous initial programming steps are performed, that the softener is in place and hydraulically connected to the main water line (see Softener installation [ →...

  • Page 64: Startup

    Info Pentair advise to set a residual hardness between 50 and 100 mg/L of CaC0 Cleaning, disinfection and sanitization The construction materials of the modern water softener will not support bacterial growth, nor will these materials contaminate a water supply.

  • Page 65: Sanitization By Electrochlorination Process

    Installer manual Foleo 5800 XTR - Commissioning Brine tank softeners Backwash the softener and add the required amount of hypochlorite solution to the well of the brine tank. The brine tank should have water in it to permit the solution to be carried into the softener.

  • Page 66: Operation

    Installer manual Foleo 5800 XTR - Operation Operation Display during operation Water treatment 12:01 am m³ treatment rapid rince tank refill backwash pause draw Display during regeneration Water treatment 48 m 34 s treatment rapid rince tank refill backwash pause...

  • Page 67: Manual Regeneration

    Installer manual Foleo 5800 XTR - Operation Manual regeneration From the home screen, press the regeneration button to access the regeneration screen. Regeneration at regen. time Press now to begin a regeneration immediately, or press at regen. time to queue the regeneration for the programmed regeneration time (2:00 AM default for softeners, 12:00 AM default for filters).

  • Page 68: Remote Lockout

    Installer manual Foleo 5800 XTR - Operation Caution - material Risk of damage due to power failure ! Without power, the valve stays in its current position until power is restored. The system should include all required safety components to prevent overflows resulting from a power failure during regeneration.

  • Page 69: Maintenance

    Installer manual Foleo 5800 XTR - Maintenance Maintenance Mandatory Cleaning and maintenance shall take place at regular intervals in order to guarantee the proper functioning of the complete system, and be documented in the Maintenance chapter in the User Guide document.

  • Page 70: Regeneration Test

    Installer manual Foleo 5800 XTR - Maintenance 8.1.3 Regeneration test 1. Check condition of brine tank and any associated equipment. 2. Check salt level in brine tank. 3. Initiate regeneration test. ð Check brine draw during brine draw stage. ð Check brine tank refill.
  • Page 71 Installer manual Foleo 5800 XTR - Maintenance Items 1 year 2 year 3 year 4 year 5 year Inlet hardness Check Check Check Check Check Residual Check/adapt Check/adapt Check/adapt Check/adapt Check/adapt hardness mixing screw if mixing screw if mixing screw if...

  • Page 72: Maintenance Instructions

    Installer manual Foleo 5800 XTR - Maintenance spacer cartridge at the same time for this reason it not advised to unmount the piston, clean and lubricate it with silicon grease as with former residential fleck valves for the regular maintenance, but only to replace it at least every 3 years.

  • Page 73: Adding Salt

    Installer manual Foleo 5800 XTR - Maintenance Adding salt Scan this QR code to download the Salt Reminder application from Pentair in order to ensure refilling the salt in the brine tank when required. Do no fill the brine tank with too much salt if you are approaching to brine tank cleaning date.

  • Page 74: Recommendations

    Installer manual Foleo 5800 XTR - Maintenance Recommendations 8.4.1 Use original spare parts Caution - material Risk of damage due to use of non-genuine spare parts ! To ensure correct operation and safety of the device, only use original spare parts and accessories recommended by the manufacturer.

  • Page 75: Softener Cover Removal

    Installer manual Foleo 5800 XTR - Maintenance 8.5.2 Softener cover removal CAUTION Do not pull on the cables. Release the connectors from components by pressing on their locking clips. 1. Unclip (3) and open the controller cover (2). 2. Disconnect the main cable wire (5).

  • Page 76: Brine Tank, Brine Well, Safety Brine Valve And Air Check Cleaning

    Installer manual Foleo 5800 XTR - Maintenance 8.5.3 Brine tank, brine well, safety brine valve and air check cleaning 1. Remove the softener cover, see First steps [ Page 74] and Softener cover removal → → Page 75]. 2. Turn the clips (11) 90 degrees, remove the cabinet plate and the brine well covers (4 + 10).
  • Page 77 Installer manual Foleo 5800 XTR - Maintenance Ref. MKT-IM-038 / E - 22.10.2021 77 / 108...

  • Page 78: Injector And Injector Screen Cleaning

    Installer manual Foleo 5800 XTR - Maintenance 8.5.4 Injector and injector screen cleaning 1. Remove the softener cover, see First steps [ Page 74] and Softener cover removal → → Page 75]. 2. Remove the injector cap screws (3). 3. Remove the injector cap (2).

  • Page 79: Controller Replacement

    Installer manual Foleo 5800 XTR - Maintenance 8.5.5 Controller replacement Caution - material Do not pull on the cables. Release the connectors from components by pressing on their locking clips. 1. Unclip and remove the controller cover (1). 2. Disconnect the main wire cable (not shown).

  • Page 80: Brine Valve And/Or Piston And Seals & Spacers Replacement

    5. Change the piston and the seals & spacers cartridge (5). Mandatory Pentair recommends always to change piston and seals & spacers simultaneously ! Info The larger spacer (6) is the lower part of the seals & spacers cartridge. 6. Change or clean the brine valve (7).
  • Page 81 Installer manual Foleo 5800 XTR - Maintenance Ref. MKT-IM-038 / E - 22.10.2021 81 / 108...

  • Page 82: Other Wear And Tear Parts

    Installer manual Foleo 5800 XTR - Maintenance 8.5.7 Other wear and tear parts 8.5.7.1 DLFC cleaning 1. Remove the softener cover, see First steps [ → Page 74] and Softener cover removal Page 75]. → 2. Remove the DLFC locking clip and the DLFC housing (4).
  • Page 83 Installer manual Foleo 5800 XTR - Maintenance 4. Change the motor (2). 5. Reverse above procedure steps to rebuild. When re-inserting the motor, it may be required to manually turn the gear of the gearbox to align the motor and the gearbox making the motor inserting easier.
  • Page 84 Installer manual Foleo 5800 XTR - Maintenance 8.5.7.3 BLFC cleaning 1. Remove the softener cover, see First steps [ → Page 74] and Softener cover removal → Page 75]. 2. Disconnect the tube (14) (push fit system (13)). 3. Unscrew the BLFC holder (12) from chlorine generator (8).
  • Page 85 Installer manual Foleo 5800 XTR - Maintenance 8.5.7.4 Chlorine generator cleaning/replacement 1. Remove the softener cover, see First steps [ → Page 74] and Softener cover removal → Page 75]. 2. Disconnect the tube (14) (push fit system (13)). 3. Unscrew the BLFC holder (12) from chlorine generator (8).
  • Page 86 Installer manual Foleo 5800 XTR - Maintenance 86 / 108 Ref. MKT-IM-038 / E - 22.10.2021...
  • Page 87 Installer manual Foleo 5800 XTR - Maintenance 8.5.7.5 Power head disassembly/replacement 1. Remove the softener cover, see First steps [ → Page 74] and Softener cover removal → Page 75]. 2. Using a 6 mm wrench or flat screwdriver, unscrew (2). 3. Using a 8 mm wrench or flat screwdriver, unscrew (1).
  • Page 88 Installer manual Foleo 5800 XTR - Maintenance 8.5.7.6 Optical sensor replacement 1. Remove the softener cover, see Softener cover removal [ → Page 75]. 2. Disconnect the wire from the motor to the optical sensor (4). 3. Release the optical sensor support by pushing it back and up as shown.
  • Page 89 Installer manual Foleo 5800 XTR - Maintenance 8.5.7.7 Encoding wheel cleaning 1. Remove the optical sensor, see BLFC cleaning. 2. Remove the plate by pushing the 4 clips (1). 3. Remove and clean the encoding wheel (6). 4. Eventually, removing the encoding wheel will cause the brine cam...
  • Page 90 Installer manual Foleo 5800 XTR - Maintenance 8.5.7.8 Disassembling/assembling valve from/on tank 1. Remove the softener cover, see First steps [ → Page 74] and Softener cover removal → Page 75]. 2. Release the tube from push-fit fitting (2). 3. Remove the DLFC clip and extract the DLFC assembly and elbow (4).
  • Page 91 Installer manual Foleo 5800 XTR - Maintenance Ref. MKT-IM-038 / E - 22.10.2021 91 / 108...

  • Page 92: Troubleshooting

    Installer manual Foleo 5800 XTR - Troubleshooting Troubleshooting Controller 9.1.1 Error detection If an error in valve or controller function occurs, an alarm will sound and the home screen will display the error alert button and the alarm button Water Treatment...

  • Page 93: Valve

    Installer manual Foleo 5800 XTR - Troubleshooting Error screen Cause Reset and recovery display Over current Motor drew too much Attempt to perform a manual regeneration. If error current. continues, call your supplier. Motor over current detected Flow meter error No flow has been Error will cleared when a flow pulse is detected.

  • Page 94: System

    Installer manual Foleo 5800 XTR - Troubleshooting Problem Cause Solution Loss of capacity/ Seasonal raw water hardness Check programming and update inlet hardness leakage at increase. hardness. end of cycle. Brine concentration and/or quantity. Keep brine tank full of salt at all times.
  • Page 95 Installer manual Foleo 5800 XTR - Troubleshooting Issue Cause Reset and recovery Hard water leakage Improper regeneration. Control brine dosage setting and after regeneration. repeat regeneration. External bypass valve leaking. Repair/replace bypass. O-ring around riser pipe damaged. Replace o-ring. Incorrect controller settings.
  • Page 96 Installer manual Foleo 5800 XTR - Troubleshooting Issue Cause Reset and recovery Run out of Improper regeneration. Control brine dosage set and repeat conditioned water regeneration. between Incorrect brine setting. Set brine to proper level. See Valve regenerations. screen [ →...
  • Page 97 Installer manual Foleo 5800 XTR - Troubleshooting Issue Cause Reset and recovery Brine tank overflow. Valve fails to draw brine in brine Check for seals & spacers integrity. draw cycle. Clean or replace if necessary. Check upper screen cleanliness. Clean or replace if necessary.

  • Page 98: Spare Parts

    Installer manual Foleo 5800 XTR - Spare parts Spare parts 10.1 Softener 98 / 108 Ref. MKT-IM-038 / E - 22.10.2021...
  • Page 99 Installer manual Foleo 5800 XTR - Spare parts Item Part number Description Package quantity 18168 Air Check 500 (0.915 m) 60014SP Safety brine assembly, 2310 E02588 Brine well cap, all models E02231 Brine well for 10 and 15 models E02236...

  • Page 100: Safety Brine Valve

    Installer manual Foleo 5800 XTR - Spare parts Item Part number Description Package quantity CAB-400033 Cabinet body for 20 and 30 models 10.1.1 Safety brine valve Item Part number Description Package quantity 60014SP Safety brine assembly, 2310 26746 Elbow assembly, safety brine valve...

  • Page 101: Valve

    Installer manual Foleo 5800 XTR - Spare parts 10.2 Valve 10.2.1 Valve body parts list Item Part number Description Package quantity 18261SP Screw, hex washer head, #10-24 x 0.81" BR61838 Piston and seal kit assembly, upflow 5800 60032 Brine valve 4600/5600...
  • Page 102 Installer manual Foleo 5800 XTR - Spare parts Item Part number Description Package quantity 29068-0.25 Kit chlorinator assy 5800 with BLFC adapter 3/8” 0.25 gpm, for 20 and 30 models 18276-01 Injector assembly, plug with o-rings 10759 Label 0.5 gpm_1.5 lbs salt/min...

  • Page 103: Power Head Parts List

    Installer manual Foleo 5800 XTR - Spare parts 10.2.2 Power head parts list Item Part number Description Package quantity BR61835 Motor assembly BR61836 Panel gear assembly 1235373 Optical sensor 44162 Transformer, international, 12V UL 10.2.3 Plastic turbine meter assembly Item Part number...

  • Page 104: Piping

    Installer manual Foleo 5800 XTR - Spare parts 10.3 Piping 10.3.1 1" BSP female stainless steel bypass Item Part number Description Package quantity BU28502 Bypass Stainless Steel 1" BSP 13386SP Screw Hex Hd Mach 1/4-20 X 1 Or Slot Hex...
  • Page 105 Installer manual Foleo 5800 XTR - Spare parts Item Part number Description Package quantity 40634-10 Bypass body, 1" BSP, stainless steel 11986 Cover bypass, Bottom Ref. MKT-IM-038 / E - 22.10.2021 105 / 108...

  • Page 106: Disposal

    This will help to reduce the impact on the environment, health, safety and help to promote recycling. Pentair does not collect used product for recycling. Contact your local recycling center for more information.
  • Page 107 Installer manual Foleo 5800 XTR Notes Ref. MKT-IM-038 / E - 22.10.2021 107 / 108...
  • Page 108 All indicated Pentair trademarks and logos are property of Pentair. Third party registered and unregistered trademarks and logos are the property of their respective owners. © 2021 Pentair. All rights reserved.

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