Pentair Fleck 2510 Service Manual
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Fleck 2510 & 2510 Econominder
Service Manual
TABLE OF CONTENTS
JOB SPECIFICATION SHEET ...............................................1
INSTALLATION ......................................................................2
START-UP INSTRUCTIONS ..................................................2
3200 TIMER SETTING PROCEDURE ...................................3
3210 TIMER SETTING PROCEDURE ...................................4
3200, 3210, 3220, 3230 REGENERATION
CYCLE SETTING PROCEDURE ...........................................5
3200 TIME CLOCK TIMER ASSEMBLY .................................6
3210 METER DELAYED TIMER ASSEMBLY ........................7
3220 METER IMMEDIATE TIMER ASSEMBLY .....................8
POWERHEAD ASSEMBLY (DESIGNER) ..............................9
POWERHEAD ASSEMBLY (ENVIRONMENTAL) ..................10
MANUAL POWERHEAD ASSEMBLY ....................................11
CONTROL VALVE ASSEMBLY ..............................................12
SOFTENER FILTER CONVERSION KITS .............................14
METER ASSEMBLY ...............................................................15
1600 BRINE SYSTEM ASSEMBLY ........................................16
1650 BRINE SYSTEM ............................................................17
BYPASS VALVE ASSEMBLY (PLASTIC) ...............................18
BYPASS VALVE ASSEMBLY (METAL) ..................................19
2300 SAFETY BRINE VALVE.................................................20
2310 SAFETY BRINE VALVE.................................................21
SEAL & SPACER TOOLS & REPLACEMENT .......................22
GENERAL SERVICE HINTS FOR METER CONTROL .........23
TROUBLESHOOTING ...........................................................24
FLOW DATA & INJECTOR DRAW RATES ............................25
WIRING ..................................................................................26
SERVICE ASSEMBLIES ........................................................27
JOB SPECIFICATION SHEET
Job Number: ___________________________________________________
Model Number: _________________________________________________
Water Hardness: _______________________________________ ppm or gpg
Capacity Per Unit: _______________________________________________
Mineral Tank Size:
________ Diameter: ________ Height: _________
Salt Setting per Regeneration: _____________________________________
1. Type of Timer:
A. 7 Day or 12 Day
B. Meter Initiated
2. Downflow:
Upflow
3. Meter Size:
A. 3/4" Std Range (125 - 2,100 gallon setting)
B. 3/4" Ext Range (625 - 10,625 gallon setting)
C. 1" Std Range (310 - 5,270 gallon setting)
D. 1" Ext Range (1,150 - 26,350 gallon setting)
E. 1-1/2" Std Range (625 - 10,625 gallon setting)
F. 1-1/2" Ext Range (3,125 - 53,125 gallon setting)
G. 2" Std Range (1,250 - 21,250 gallon setting)
H. 2" Ext Range (6,250 - 106,250 gallon setting)
I.
3" Std Range (3,750 - 63,750 gallon setting)
J. 3" Ext Range (18,750 - 318,750 gallon setting)
K. Electronic _________ Pulse Count ________ Meter Size _______
4. System Type:
A. System #4: 1 Tank, 1 Meter, Immediate, or Delayed Regeneration
B. System #4: Time Clock
C. System #4: Twin Tank
D. System #5: 2-5 Tanks, Interlock Mechanical
2-4 Tanks, Interlock Electronic
Meter per unit for Mechanical and Electronic
E. System #6: 2-5 Tanks, 1 Meter, Series Regeneration, Mechanical
2-4 Tanks, 1 Meter, Series Regeneration, Electronic
F. System #7: 2-5 Tanks, 1 Meter, Alternating Regeneration,
Mechanical
2 Tanks only, 1 Meter, Alternating Regeneration,
Electronic
G. System #9: Electronic Only, 2-4 Tanks, Meter per Valve, Alternating
H. System #14: Electronic Only, 2-4 Tanks, Meter per Valve. Brings
units on and offline based on flow.
5. Timer Program Settings:
A. Backwash: ___________________________________ Minutes
B. Brine and Slow Rinse: __________________________ Minutes
C. Rapid Rinse: _________________________________ Minutes
D. Brine Tank Refill: ______________________________ Minutes
E. Pause Time: __________________________________ Minutes
F. Second Backwash: ____________________________ Minutes
6. Drain Line Flow Control: ______________________________gpm
7. Brine Line Flow Controller: ____________________________gpm
8. Injector Size#: ____________________________________________
9. Piston Type:
A. Hard Water Bypass
B. No Hard Water Bypass
Upflow Variable
BR40097 Rev M
JA12
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Table of Contents
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Summary of Contents for Pentair Fleck 2510
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Page 1: Table Of Contents
Fleck 2510 & 2510 Econominder Service Manual TABLE OF CONTENTS JOB SPECIFICATION SHEET JOB SPECIFICATION SHEET ..........1 Job Number: ___________________________________________________ Model Number: _________________________________________________ INSTALLATION ..............2 Water Hardness: _______________________________________ ppm or gpg START-UP INSTRUCTIONS ..........2 Capacity Per Unit: _______________________________________________ 3200 TIMER SETTING PROCEDURE ........3... -
Page 2: Installation
7. Put salt in the brine tank. foreign material (usually solder) that may have resulted NOTE: Do not use granulated or rock salt. from the installation. Once clean, close the water tap. 2 • JA12 Fleck 2510 & 2510 Econominder... -
Page 3: 3200 Timer Setting Procedure
7. Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct. 8. Reset the time of day and restore power to the unit. 61502-3200 Rev A Figure 2 Fleck 2510 & 2510 Econominder JA12 • 3... -
Page 4: 3210 Timer Setting Procedure
The timer will regenerate as soon as the capacity gallons reaches zero. NOTE: The program wheel to the left may be different than the program wheel on the product. NOTE:To set meter capacity rotate manual knob one - 360° revolution to set gallonage. 61502-3200 Rev A Figure 3 4 • JA12 Fleck 2510 & 2510 Econominder... -
Page 5: Cycle Setting Procedure
2. To change the length of rapid rinse time, add or remove pins at the higher numbered end of this section as required. The number of pins times two equals the rapid rinse time in minutes. Fleck 2510 & 2510 Econominder JA12 • 5... -
Page 6: 3200 Time Clock Timer Assembly
17 ....1 ..15424 ....Spring, Detent, Timer ......61420-04 ...Program Wheel, Gear Assy, 18 ....1 ..15066 ....Ball, 1/4”, Delrin Softener, 2 Min Per Pin 19 ....1 ..15465 ....Label, Caution *Call your distributor for Part Number 6 • JA12 Fleck 2510 & 2510 Econominder... -
Page 7: 3210 Meter Delayed Timer Assembly
Softener, 2 Min Per Pin 23 ....1 ..14253 ....Retainer, Clutch Spring *Call your distributor for Part Number 24 ....3 ..11384 ....Screw, Phil, 6-32 x 1/4 25 ....1 ..13881 ....Bracket, Hinge Timer Fleck 2510 & 2510 Econominder JA12 • 7... -
Page 8: 3220 Meter Immediate Timer Assembly
22 ....1 ..13881 ....Bracket, Hinge Timer ..61420-42 ...Program Wheel, Gear Assy, Filter Immediate 2 Min Per Pin 23 ....3 ..14087 ....Insulator *Call your distributor for Part Number 24 ....1 ..15414-00 ...Micro Switch 8 • JA12 Fleck 2510 & 2510 Econominder... -
Page 9: Powerhead Assembly (Designer)
17 ....2 ..14923 ....Screw - Switch Mounting Motor drawing may not resemble actual. 18 ....1 ..41543* ....Motor, Drive, 115V, 50/60Hz For Service Assembly Numbers, See the Back of this Manual ..41545* ....Motor, Drive, 230V, 50/60Hz Fleck 2510 & 2510 Econominder JA12 • 9... -
Page 10: Powerhead Assembly (Environmental)
........3210 Meter Delay Not Shown: ........3220 Meter Immediate 1 ..15441 ....Cable Guide Assy, 2510 15 ....1 ..15806 ....Hole Plug, (HeyCo) 1 ..15495 ....Meter Cable, 13.87" *Call your distributor for Part Number 10 • JA12 Fleck 2510 & 2510 Econominder... -
Page 11: Manual Powerhead Assembly
1 ..60224-33 ...Cover Assy, Manual, Softener 9 ....4 ..10300 ....Screw, Slot Hex Wsh, 8-18 x 3/8 Type “B” RC44-47 10 ......60409 ....Powerhead Assy, Manual Not Shown: 1 ..10909 ....Pin, Link Fleck 2510 & 2510 Econominder JA12 • 11... -
Page 12: Control Valve Assembly
CONTROL VALVE ASSEMBLY 61500-2510 Rev B 12 • JA12 Fleck 2510 & 2510 Econominder... - Page 13 ..10914-00 ...Throat, Injector, #00 Violet ..10914-0 .....Throat, Injector, #0 Red ..10914-1 .....Throat, Injector, #1 White ..10914-2 .....Throat, Injector, #2 Blue ..10914-3 .....Throat, Injector, #3 Yellow ..10914-4 .....Throat, Injector, #4 Green Fleck 2510 & 2510 Econominder JA12 • 13...
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Page 14: Softener Filter Conversion Kits
61671 Rev E Item No. QTY Part No. Description 1 ......60101-02 ...Piston Conversion, No Seals, No Spacers, 2510 NHWBP 1600 2 ......60101-00 ...Piston Kit, No Seals, No Spacers, 2510 NHWBP Filter NOTE: For optimal seal life, the use of lubricants is not recommended. 14 • JA12 Fleck 2510 & 2510 Econominder... -
Page 15: Meter Assembly
10 ....1 ..60088-180 ..Meter Assy, 3/4" Dual Port, Slip Std, RT Angle/180 Plastic Paddle Wheel, w/clips 1 ..60089-180 ..Meter Assy, 3/4" Dual Port, Slip, EXT, RT Angle/180 Plastic Paddle Wheel, w/clips Fleck 2510 & 2510 Econominder JA12 • 15... -
Page 16: 1600 Brine System Assembly
1 ..41683 ....Tube, Brine Valve, UF, 2900S 0.50 gpm 1600/1650 ..60029-030 ..Brine Valve, 1600 Short Stem, 7 ....1 ..10250 ....Ring, Retaining 1.00 gpm 8 ....1 ..11749 ....Guide, Brine Valve Stem 16 • JA12 Fleck 2510 & 2510 Econominder... -
Page 17: 1650 Brine System
..60011-030 ..Brine Valve, 1650, Short Stem, 1.00 gpm 15 ....1 ..17884 ....Brine Valve Body Assy., Plastic 17 ....1 ..12794 ....Elbow, 3/8 Tube Poly, White 18 ....1 ..60002 ....#500 Air Check Fleck 2510 & 2510 Econominder JA12 • 17... -
Page 18: Bypass Valve Assembly (Plastic)
..41027-02 ...Yoke, 3/4", BSP, Cast, MACHD ..18706-12 ...Yoke, 3/4", BSP, Plastic ..19620-01 ...Yoke Assy, 3/4", R/Angle, 90 Deg 5 ....1 ..60049 ....Bypass Plastic * ....2 ..19228-01 ...Adapter Assy, Coupling, w/O-rings *Not Shown 18 • JA12 Fleck 2510 & 2510 Econominder... -
Page 19: Bypass Valve Assembly (Metal)
10 ....1 ..60040SS ...Bypass Valve, 5600, 3/4" NPT Blk Grip Lever, SS ..60041SS ...Bypass Valve, 5600, 1" NPT Blk Grip Lever, SS * ....2 ..19228-01 ...Adapter Assy, Coupling, w/O-rings *Not Shown Fleck 2510 & 2510 Econominder JA12 • 19... -
Page 20: 2300 Safety Brine Valve
..60002-36 ...Air Check, #500, 36" Long ..60002-48 ...Air Check, #500, 48" Long ..60002-26.25 ..Air Check, #500, 26.25" Long ..60002-33.25 ..Air Check, #500, 33.25" Long 10 ....1 ..10149 ....Rod, Float, 30" 20 • JA12 Fleck 2510 & 2510 Econominder... -
Page 21: 2310 Safety Brine Valve
13 ....1 ..60068-8.06 ..Float Assy, 2310, w/8.06" Rod ..60068-10.5 ..Float Assy, 2310, w/10.5" Rod ..60068-11.5 ..Float Assy, 2310, w/11.5" Rod ..60068-20 ...Float Assy, 2310, w/20" Rod ..60068-30 ...Float Assy, 2310, w/30" Rod Fleck 2510 & 2510 Econominder JA12 • 21... -
Page 22: Seal & Spacer Tools & Replacement
(see ?). The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body. Figure 6 22 • JA12 Fleck 2510 & 2510 Econominder... -
Page 23: General Service Hints For Meter Control
Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop. If it does not, replace timer. Reason: Meter is not measuring flow. Correction: Check meter with meter checker. Fleck 2510 & 2510 Econominder JA12 • 23... -
Page 24: Troubleshooting
Replace power head assembly if not positioning properly. Foreign material in control. Remove power head assembly and inspect bore. Remove foreign material and check control in various regeneration positions. Internal control leak. Replace seals and piston assembly. 24 • JA12 Fleck 2510 & 2510 Econominder... -
Page 25: Flow Data & Injector Draw Rates
FLOW DATA & INJECTOR DRAW RATES Fleck 2510 & 2510 Econominder JA12 • 25... -
Page 26: Wiring
WIRING 26 • JA12 Fleck 2510 & 2510 Econominder... -
Page 27: Service Assemblies
60705-12 ....DLFC, QC x 3/4" F, 12.0 GPM 60705-15 ....DLFC, QC x 3/4" F, 15.0 GPM Drives 60050-21 ....Drive Assy, 2750, STF, 120V Softener Injectors 60480-xx .....1600 Injector Assy (Specify size of Injector) Fleck 2510 & 2510 Econominder JA12 • 27... - Page 28 © 2012 Pentair Residential Filtration, LLC BR40097 Rev M JA12...