Pentair FOLEO 5800 XTR Installer Manual
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Pentair FOLEO 5800 XTR Installer Manual

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FOLEO
5800 XTR
INSTALLER
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WATER PURIFICATION

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Summary of Contents for Pentair FOLEO 5800 XTR

  • Page 1 FOLEO 5800 XTR INSTALLER MANUAL WATER PURIFICATION...

  • Page 2: Table Of Contents

    Installer Manual Foleo - Table of contents Table of contents Generalities ......... . 7 1.1.
  • Page 3 Installer Manual Foleo - Table of contents Description ......... . 14 3.1.
  • Page 4 Installer Manual Foleo - Table of contents Programming ........39 5.1.
  • Page 5 Installer Manual Foleo - Table of contents Operation ......... . . 69 7.1.
  • Page 6 Installer Manual Foleo - Table of contents Spare parts ........100 10.1.

  • Page 7: Generalities

    Manufacturer identifier, product Manufacturer: Pentair International LLC Avenue de Sevelin 18 1004 Lausanne Switzerland Product: Foleo 5800 XTR 1.4. Intended use • For domestic use only; • the water softener series Foleo may only and exclusively be used for residential water softening under specified conditions, see 4.3.2.

  • Page 8: Abbreviations Used And Glossary

    Installer Manual Foleo - Generalities 1.5. Abbreviations used and glossary Assy..................Assembly DLFC ..................Drain Line Flow Controller Refill Controller ..............Brine Line Flow Controller Regen .................Regeneration SBV..................Safety Brine Valve UF..................Up Flow 1.6. Norms 1.6.1. Applicable norms Comply with the following guidelines: • 2006/42/EC: Machinery Directive;...

  • Page 9: Procedure For Technical Support

    Pentair Quality System EMEA products benefit, under specific conditions, from a manufacturer warranty that may be invoked by Pentair’s direct customers. Users should contact the vendor of this product for applicable conditions and in case of a potential warranty claim.

  • Page 10: Scan & Service Application

    Installer Manual Foleo - Generalities 1.10. Scan & Service application Scan & Service mobile application is the ideal support for the maintenance person in his daily business. A simple scan of an identification (ID) label (1) present on the valve with a smartphone gives an instantaneously access to all updated information related to the product, such as: •...

  • Page 11: Safety

    Installer Manual Foleo - Safety Safety 2.1. Safety pictograms definition CAUTION WARNING   Warns of a risk of minor injury or Warns against serious personal injury major material damage to the device and damage to health. or environment. DANGER MANDATORY ...

  • Page 12: Hazards

    Installer Manual Foleo - Safety 2.3. Hazards All the safety and protection instructions contained in this document must be observed in order to avoid temporary or permanent injury, damage to property or environmental pollution. At the same time, any other legal regulations, accident prevention and environmental protection measures, as well as any recognized technical regulations relating to appropriate and risk-free methods of working which apply in the country and place of use of the device must be adhered to.

  • Page 13: Hygiene Measures

    Installer Manual Foleo - Safety • check the integrity of the packaging. Check that there is no damage and no signs of contact with liquid to make sure that no external contamination occurred; • the packaging has a protective function and must be removed just before installation. For transportation and storage appropriate measures should be adopted to prevent the contamination of materials or objects themselves.

  • Page 14: Description

    Installer Manual Foleo - Description Description 3.1. Introduction to softeners 3.1.1. Softening principles Softening is an ion exchange process where the hard ions are getting exchange by soft ions, typically sodium or potassium. This is achieved by placing the water in contact with an ion exchange resin and ensuring the contact time is appropriate for the flow rate to produce.

  • Page 15: Variable Refill Function

    Installer Manual Foleo - Description The service and regeneration reaction can be done over and over, so softening systems last years. A softener consists of different components: • a tank, filled with softening resin; • a valve, that will direct the inlet water flow on the resin bed so that the softening or regeneration reaction can take place;...
  • Page 16 Installer Manual Foleo - Description ® Should the softener be subject to 24/24h water production, the optional installation of the Pentair fast brine valve is required so that this pause cycle duration can be reduced to 3 minutes. Contact your supplier for more information.
  • Page 17 Installer Manual Foleo - Description PAGE INTENTIONALLY LEFT BLANK Ref. MKT-IM-038 / C - 15.11.2019 17 / 112...

  • Page 18: Variable Refill/Brining Regeneration Cycle (5-Cycles Operation)

    Installer Manual Foleo - Description 3.1.3. Variable Refill/Brining regeneration cycle (5-cycles operation) Service — normal use Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the raw water being exchanged on the resin beads against sodium ions.
  • Page 19 Installer Manual Foleo - Description SERVICE BRINE REFILL SERVICE Normal use BRINE DRAW/SLOW RINSE BACKWASH RAPID RINSE Soft water Hard water Inlet Drain Media bead Outlet Media tank Brine Valve Brine tank SBV + air check Ref. MKT-IM-038 / C - 15.11.2019 19 / 112...

  • Page 20: Technical Specifications

    Installer Manual Foleo - Description 3.2. Technical specifications 3.2.1. General Drain Outlet Inlet Overflow Softener type Foleo 5800 XTR Design specifications/ratings Softener cabinet Tank body ® Dowex HCRS-s resin Valve body ® Glass-filled Noryl - NSF listed material Rubber components...
  • Page 21 Installer Manual Foleo - Description Softening Number of people Capacity & salt consumption for the different salt dosage setting Softener Foleo 10 Foleo 15 Salt dosage (g/L of resin) Salt amount per regen (kg)* 48.4 72.6 Softener capacity [°Fm Capacity in m for 30°F inlet water hardness and 2.42 10°F residual hardness setting...

  • Page 22: Outline Drawing

    Installer Manual Foleo - Description Electrical Transformer input voltage 100 to 240 VAC, 50/60 Hz, 0.8A, class II Transformer output voltage 12 VDC Softener max. power consumption 30.7 W Protection rating IP 20 Transient overvoltages within the limits of category II Pollution Degree Temporary overvoltages must be limited in duration and in frequency.

  • Page 23: Description And Components Location

    Installer Manual Foleo - Description 3.4. Description and components location Brine valve Piston Mixing device Bypass Chlorine generator Brine tank connection LCD display Salt lid Optical sensor Motor Injector block Brine well (safety brine valve & air check) Removable salt container Ref.

  • Page 24: Softener's Available Options

    Installer Manual Foleo - Description 3.5. Softener’s available options 3.5.1. Mixing device The softener is equipped with a mixing device (1) whose function is to regulate the hardness of the water at the outlet. The mixing can be set from 0% to 50% of hard water (i.e. 0 turn = 0% of hard water with 100% of treated water and 1-½...

  • Page 25: Installation

    Installer Manual Foleo - Installation Installation 4.1. Warnings CAUTION  Do not lay down or flip over the softener at any time. The media may paste to the upper distributor thus obstructing its slots and may therefore compromise the softener operation. CAUTION ...

  • Page 26: Electrical

    Installer Manual Foleo - Installation MANDATORY  Do not exceed a maximum of 8.6 bar inlet pressure. Should this happen or be subject to happen, it is necessary to install a pressure regulator upstream the system. 4.3.3. Electrical There are no user-serviceable parts in the transformer, motor, or controller. In the event of a failure, these should be replaced.

  • Page 27: Mechanical

    Do not put excessive force on the inlet, outlet or drain connections of the valve. PROHIBITION  Use of silicone or petroleum-based lubricants, oils or hydrocarbon-based lubricants, is strictly prohibited with Foleo 5800 XTR as the valve 5800 is equipped with silicone o-rings that are not compatible with silicone based lubricant. MANDATORY ...

  • Page 28: Softener Connection To Piping

    4.5. Softener connection to piping  To prevent your softener from incoming sediment and iron particles, Pentair recommends the installation of a 100 μm pre-filter upstream the unit. MANDATORY ...

  • Page 29: Installation Layout

    Installer Manual Foleo - Installation 4.5.2. Installation layout Softener Power supply Soft water pipe Hard water pipe Drain line ½" overflow line Drain 4.5.3. Tools and material required for installation NOTE  Not all listed tools may be necessary for installation. Read installation procedures before starting to determine if additional tools are necessary.

  • Page 30: Inspection/Preliminary Assembly

    Installer Manual Foleo - Installation Materials: • softener; • pipes; ® • Teflon tape; • grounding straps (optional); • overflow pipe ½"; • valve drain pipe ½". Material included: • by-pass. 4.5.4. Inspection/preliminary assembly 4.5.4.1 Inspection MANDATORY  Any missing or faulty equipment must be specified on the transport documents. Notify the transporter company and supplier immediately.
  • Page 31 Installer Manual Foleo - Installation Make necessary piping changes for connecting the softener inlet and outlet to the home piping. Make sure not to reverse inlet and outlet. Installation of supplied bypass is highly recommended, see 4.5.6.2 Bypassing, page 33. Connect the inlet and outlet piping, see 4.5.6.1 Water supply line, page 32.

  • Page 32: Water Supply Line And Bypass Connections

    Installer Manual Foleo - Installation 4.5.6. Water supply line and bypass connections 4.5.6.1 Water supply line The connections should be hand tightened using PTFE (plumber’s tape) on the threads if using the threaded connection type. In case of heat welding (metal type connection), the connections should not be made to the valve when soldering.
  • Page 33 • in any case, any failure caused by improper installation and/or piping connections may void the warranty of Pentair products; • in the same way, using lubricant* on the valve thread is not allowed and will void the warranty for the valve and tank.
  • Page 34 Do not use tools to tighten plastic fittings. Over time, stress may break the connections. PROHIBITION  Use of silicone or petroleum-based lubricants, oils or hydrocarbon-based lubricants, is strictly prohibited with Foleo 5800 XTR as the valve 5800 is equipped with silicone o-rings that are not compatible with silicone based lubricant. MANDATORY ...

  • Page 35: Drain Line Connection

    Installer Manual Foleo - Installation 4.5.7. Drain line connection NOTE  Standard commercial practices are expressed here. Local codes may require changes to the following suggestions. Check with local authorities before installing a system. CAUTION  The drain line plastic elbow must always be hand-tighten without using the elbow as a lever. CAUTION ...

  • Page 36: Brine Line Connection

    Installer Manual Foleo - Installation  NOTE  Plumbing codes do not allow a direct connection into any sanitary or storm drain, sewer line or trap. Waste connections or the drain outlet shall be designed and constructed to provide connection to the sanitary waste system through an air-gap of at least 5 cm This is usually required so sewer backup will not be back-siphoned into the softener.

  • Page 37: Overflow Line Connection

    Installer Manual Foleo - Installation 4.5.9. Overflow line connection In the event of a malfunction, the brine tank overflow fitting will direct “overflow” to the drain instead of spilling on the floor. This fitting is at the back of the cabinet. To connect the overflow line, locate the barbed elbow at the back of the cabinet and connect a ½"...

  • Page 38: Electrical Connection

    Installer Manual Foleo - Installation 4.5.10. Electrical connection 4.5.10.1 Softener connection Power supply 4.5.10.2 XTR controller connection Motor Meter 12 VDC Chlorine generator Micro-USB 38 / 112 Ref. MKT-IM-038 / C - 15.11.2019...

  • Page 39: Programming

    Installer Manual Foleo - Programming Programming 5.1. Home screen & commands Water Treatment 12:01 am treatment rapid rinse tank refill backwash pause draw NOTE  If no button is pushed for five minutes, the screen will enter a power save mode. The unit will continue to operate, but the screen will be blank.
  • Page 40 Installer Manual Foleo - Programming Vacation → Halts all scheduled regenerations when pressed; press again to resume normal operation. Regeneration → Displays the cycle steps the valve will step through during cycle wheel service and regeneration; the current cycle step is always shown on green.
  • Page 41 Installer Manual Foleo - Programming USB connect → Allows you to connect the controller to a PC via a USB cable for field programming or download of diagnostic parameters via PC (Field Programmer application required). Arrows → Displayed in the upper-left and upper-right corners of the screen, these arrows allow you to navigate from one screen to another.

  • Page 42: Quick Program Guide

    Installer Manual Foleo - Programming Accept → Press to save or accept changes in controller configuration. Cancel → Press to cancel configuration and exit to previous screen without saving. 5.2. Quick program guide NOTE  Some items may not be shown depending on controller configuration. NOTE ...
  • Page 43 Installer Manual Foleo - Programming Screen name Parameters Values Notes Type 4 (single system) is currently the only System available selection. Valve 5800 Regeneration type is described in detail on Regen type Softener delayed page 18. Respectively for Foleo 10, Foleo 15, Foleo 20 Media volume 10, 15, 20 or 28 L and Foleo 30.

  • Page 44: Touchscreen Controller Quick Start

    Installer Manual Foleo - Programming Screen name Parameters Values Notes Setting Displays a summary of all programmed settings. review Water Saver Water saver Regen regen. Remote Remote signal regeneration duration Cl generation Chlorine generation together with low salt detection will be performed during brine draw Low salt cycle.

  • Page 45: Format Screen

    Installer Manual Foleo - Programming 5.3.1. Format screen After plugging in the unit for the first time, the format screen is displayed. NOTE  Happens until Assistance Name is set. Format language english units metric hardness units mg/L Press the language button and use the arrows to adjust the system's displayed language to English.

  • Page 46: Assistance Phone Screen

    Installer Manual Foleo - Programming 5.3.3. Assistance phone screen Assistance/Mainten. Phone Enter the phone number of the water treatment professional or company that the homeowner may call for system service (optional). Press to validate the selection and move to the assistance interval screen. 5.3.4.

  • Page 47: Day And Time Screen

    Installer Manual Foleo - Programming 5.3.5. Day and time screen On the home screen, the flashing Day and Time button indicates that the day of the week and time need to be set. If the date and time are incorrect, press the Day and Time button to update to the correct day and time.

  • Page 48: Settings Screen

    Installer Manual Foleo - Programming NOTE  If no assistance name and phone as been set, "for service or assistance: please contact your local water professional" will be displayed. NOTE  The Assistance screen is also displayed automatically when the system reaches the programmed assistance interval.

  • Page 49: Master Setting Screens

    Installer Manual Foleo - Programming NOTE  If immediate volumetric regeneration has been set, regeneration time will have no influence on it and regeneration will start as soon as capacity end. NOTE  Changing the hardness setting recalculates treatment volume and regeneration interval. This setting should only be changed on the advice of a professional.
  • Page 50 Installer Manual Foleo - Programming The Password screen displays a numeric keypad: Password 1201 Enter the master settings password 1201 and press to continue to the master settings screen, or press to return to the home screen. Master Settings format relay valve meter...
  • Page 51 Installer Manual Foleo - Programming format: Contains settings for Language, Units, Assistance Name, Assistance Phone, and Assistance Interval. See 5.2. Quick program guide, page 42 for more information about these settings. NOTE  Differently from what happens if the menu is acceded from the quick start, when acceded from master setting, push to exit the menu without saving the modifications.

  • Page 52: Master Setting Programming

    Installer Manual Foleo - Programming 5.4. Master setting programming NOTE  If a regeneration is scheduled to occur while in master settings, the scheduled regeneration will start as soon as exiting the master setting. NOTE  Due to the complexity of these settings and the potential for errors, master settings should only be accessed by your local water professional.

  • Page 53: Usb Connection For Field Programming

    Installer Manual Foleo - Programming NOTE  Degree hardness units are converted to ppm upon input. Degree inputs may be rounded up or down to the nearest ppm equivalent. Press the screen navigation arrows at the upper-right and left of the screen to navigate to the assistance name, assistance phone, and assistance interval screens.

  • Page 54: Valve Screen

    Installer Manual Foleo - Programming 5.4.3. Valve screen From the main master settings screen press the valve button to display the valve screen. Valve system valve 5800 softener regen type mtr.delayed system: Displays the system type. Type 4 (single system) is currently the only available selection. valve: Set to 5800.
  • Page 55 Installer Manual Foleo - Programming Valve capacity hardness 300 mg/L sensor sensitivity capacity: Set to 484 g as equivalent CaCO , 726 g as equivalent CaCO , 968 g as equivalent CaCO , respectively for Foleo 10, Foleo 15, Foleo 20 and  1355 g as equivalent CaCO Foleo 30.

  • Page 56: Regeneration Screen

    Installer Manual Foleo - Programming Valve day override/ time-driven regen. time 02:00 am variable reserve reserve day override/time-driven: Adjust the day override regarding on local regulation. regen. time: Adjust the regeneration time, set to low or no water usage time as much as possible. reserve: Set to variable reserve.
  • Page 57 Installer Manual Foleo - Programming When regeneration flow was set to an downflow option, the following warning messages appear: Regeneration regen. flow direction changed verify that the valve has the correct piston Press pass to the next screen. Regeneration changing parameters requires relay setting review Press pass to the next screen.
  • Page 58 Installer Manual Foleo - Programming Press to save and pass to the next step or press to return to the regeneration screen without saving. 5.4.4.1 Cycle times and water consumption Softener Foleo 10 Foleo 15 Salt dosage (g/L resin Water to dissolve the 2.24 2.80 3.36...

  • Page 59: Relay Output Screen

    Installer Manual Foleo - Programming 5.4.5. Relay output screen From the master settings screen press the relay button to display the relay output screen. Relay Output auxiliary 1 auxiliary 2 Press to save and to return to the master settings screen or press to return to the master settings screen without saving.

  • Page 60: Settings Review

    Installer Manual Foleo - Programming Continuous Flow Detect continuous flow detect flow rate duration continuous flow detect: Set to on. Triggers an alarm when continuous flow smaller than 0.5 gpm or 1 Lpm is detected by the flow meter over a 8 hours period. Press to save and to return to the master settings screen or press to return to the master...

  • Page 61: Water Saver Regen Screen

    Installer Manual Foleo - Programming 5.4.8. Water Saver Regen screen From the secondary master settings screen press the water saver regen. button to display the water saver regen. screen. Water Saver Regen water saver regen. water saver regen.: Set to off. When activated, the backwash duration is reduced by 50% and the fat rinse duration is reduced by 66%, classic regeneration happening still at the programmed regeneration frequency (1-25 regenerations).

  • Page 62: Chlorine Generation Screen

    Installer Manual Foleo - Programming 5.4.10. Chlorine generation screen From the secondary master settings screen press the cl generation/low salt button to display the chlorine generation screen. Chlorine Gen./Low Salt cl generation/ low salt regen. interval cl generation/low salt: Set to on. regen.

  • Page 63: Non-Factory Setting

    Installer Manual Foleo - Programming 5.4.11. Non-factory setting After all parameters in master setting have been set, press on the master settings screen to display the non-factory settings screen. Non-factory settings current settings will be saved as the non-factory settings? Press to save all programmed master settings parameters to non-factory settings.
  • Page 64 Installer Manual Foleo - Programming Press the screen navigation arrows at the upper-right and left of the screen to view each diagnostic parameter. Press the home button to return to the home screen. NOTE  If a regeneration is scheduled to occur while in the Diagnostic screen, the scheduled regeneration will start as soon as exit the diagnostic.

  • Page 65: Error Log

    Installer Manual Foleo - Programming 5.5.1. Error log Error log screen shows the list of logging attempts with date and time. From the diagnostics screen press to display the error log screen. Error Log date time error log empty To clear all error logs, press to activate the button, press again to clear the list.

  • Page 66: Commissioning

    Installer Manual Foleo - Commissioning Commissioning NOTE  This chapter is given for variable refill/brining regeneration types only. Contact your supplier if you need assistance. 6.1. Softener commissioning 6.1.1. Water filling, draining and waterproofness inspection Once the previous initial programming steps are performed, that the softener is in place and hydraulically connected to the main water line (see 4.5.5.

  • Page 67: Startup

    NOTE  Pentair advise to set a residual hardness between 50 and 100 mg/L of CaC0 6.2. Cleaning, disinfection and sanitization The construction materials of the modern water softener will not support bacterial growth, nor will these materials contaminate a water supply.

  • Page 68: Sanitization By Electrochlorination Process

    Installer Manual Foleo - Commissioning 6.2.2.1 5.25% Sodium hypochlorite If stronger solutions are used, such as those sold for commercial laundries, adjust the dosage accordingly. Dosage Polystyrene resin: set 1.25 mL per liter of resin. Brine tank softeners Backwash the softener and add the required amount of hypochlorite solution to the well of the brine tank.

  • Page 69: Operation

    Installer Manual Foleo - Operation Operation 7.1. Display during operation Water treatment 12:01 am treatment rapid rinse tank refill backwash pause draw 7.2. Display during regeneration Regeneration 48 m 34 s treatment rapid rinse tank refill backwash pause draw During regeneration, the regeneration cycle wheel shows the regeneration step the valve is advancing to, or has reached (green), and the remaining duration in that step (1).

  • Page 70: Manual Regeneration

    Installer Manual Foleo - Operation 7.4. Manual regeneration From the home screen, press the regeneration button to access the regeneration screen. Regeneration at regen. time Press now to begin a regeneration immediately, or press at regen. time to queue the regeneration for the programmed regeneration time (2:00 AM default for softeners, 12:00 AM default for filters).

  • Page 71: Remote Lockout

    Installer Manual Foleo - Operation The controller will not start a new regeneration cycle without power. If the valve misses a scheduled regeneration due to a power failure, it will queue a regeneration. Once power is restored, the controller will initiate a regeneration cycle the next time that the time of day equals the programmed regeneration time.

  • Page 72: Maintenance

    Installer Manual Foleo - Maintenance Maintenance MANDATORY  Cleaning and maintenance shall take place at regular intervals in order to guarantee the proper functioning of the complete system, and be documented in the Maintenance chapter in the User Guide document. MANDATORY ...

  • Page 73: Regeneration Test

    Installer Manual Foleo - Maintenance 8.1.3. Regeneration test 1. Check condition of brine tank and any associated equipment. 2. Check salt level in brine tank. 3. Initiate regeneration test. → Check brine draw during brine draw stage. → Check brine tank refill. →...
  • Page 74 Installer Manual Foleo - Maintenance Items 1 year 2 year 3 year 4 year 5 year Check/adapt Check/adapt Check/adapt Check/adapt Check/adapt Residual mixing screw if mixing screw if mixing screw if mixing screw if mixing screw if hardness necessary necessary necessary necessary necessary...

  • Page 75: Maintenance Instructions

    8.3. Adding salt  Scan this QR code to download the Salt Reminder application from Pentair in order to ensure refilling the salt in the brine tank when required.  Do no fill the brine tank with too much salt if you are approaching to brine tank cleaning date.

  • Page 76: Recommendations

    Installer Manual Foleo - Maintenance 8.4. Recommendations 8.4.1. Use original spare parts CAUTION  To ensure correct operation and safety of the device, only use original spare parts and accessories recommended by the manufacturer. Parts to keep in stock for potential replacements are motor and optical sensor, controller, transformer, injectors, flapper kit, o-ring kit, refill controller and DLFC.

  • Page 77: Softener Cover Removal

    Installer Manual Foleo - Maintenance 8.5.2. Softener cover removal Operation CAUTION  Do not pull on the cables. Release the connectors from components by pressing on their locking clips. Unclip (3) and open the controller cover (2). Disconnect the main cable wire (5). Unlock the cover (1) from the slide clips (4) (one on each side of the cover).

  • Page 78: Brine Tank, Brine Well, Safety Brine Valve And Air Check Cleaning

    Installer Manual Foleo - Maintenance 8.5.3. Brine tank, brine well, safety brine valve and air check cleaning Operation Remove the softener cover, see 8.5.1. First steps, page 76 and 8.5.2. Softener cover removal, page 77. Turn the clips (11) 90 degrees, remove the cabinet plate and the brine well covers + 10).
  • Page 79 Installer Manual Foleo - Maintenance Ref. MKT-IM-038 / C - 15.11.2019 79 / 112...

  • Page 80: Injector And Injector Screen Cleaning

    Installer Manual Foleo - Maintenance 8.5.4. Injector and injector screen cleaning Operation Remove the softener cover, see 8.5.1. First steps, page 76 and 8.5.2. Softener cover removal, page 77. Remove the injector cap screws (3). Remove the injector cap (2). Remove the seal (4) taking note of its position.

  • Page 81: Controller Replacement

    Installer Manual Foleo - Maintenance 8.5.5. Controller replacement Operation CAUTION  Do not pull on the cables. Release the connectors from components by pressing on their locking clips. Unclip (2) and remove the controller cover (1). Disconnect the main wire cable (not shown). Unscrew (6) and remove the cover box (5).

  • Page 82: Brine Valve And/Or Piston And Seals & Spacers Replacement

    Change the piston (3) and the seals & spacers cartridge (5). MANDATORY  Pentair recommend always to change piston and seals & spacers simultaneously. CAUTION  The larger spacer (6) is the lower part of the seals & spacers cartridge....
  • Page 83 Installer Manual Foleo - Maintenance Ref. MKT-IM-038 / C - 15.11.2019 83 / 112...

  • Page 84: Other Wear And Tear Parts

    Installer Manual Foleo - Maintenance 8.5.7. Other wear and tear parts 8.5.7.1 DLFC cleaning Operation Remove the softener cover, see 8.5.1. First steps, page 76 and 8.5.2. Softener cover removal, page 77. Remove the DLFC locking clip (1) and the DLFC housing (4). Insert one of the pin of the DLFC locking clip (1) in the DLFC washer (2) and extract it from the DLFC housing(4).
  • Page 85 Installer Manual Foleo - Maintenance 8.5.7.2 Motor replacement Operation Remove the softener cover, see 8.5.2. Softener cover removal, page 77. Disconnect the optical sensor (3). Open the motor clips (1) and pull out the old motor (2). CAUTION  Do not pull on motor cables to extract the motor from its location Change the motor (2).
  • Page 86 Installer Manual Foleo - Maintenance 8.5.7.3 BLFC cleaning Operation Remove the softener cover, see 8.5.1. First steps, page 76 and 8.5.2. Softener cover removal, page 77. Disconnect the tube (14) (push fit system (13)). Unscrew the BLFC holder (12) from chlorine generator (8). Using pliers, remove the grid (10) from BLFC holder (12).
  • Page 87 Installer Manual Foleo - Maintenance Ref. MKT-IM-038 / C - 15.11.2019 87 / 112...
  • Page 88 Installer Manual Foleo - Maintenance 8.5.7.5 Power head disassembly/replacement Operation Remove the softener cover, see 8.5.1. First steps, page 76 and 8.5.2. Softener cover removal, page 77. Using a 6 mm wrench or flat screwdriver, unscrew (2). Using a 8 mm wrench or flat screwdriver, unscrew (1). Separate the power head (3) from the valve body (4).
  • Page 89 Installer Manual Foleo - Maintenance Ref. MKT-IM-038 / C - 15.11.2019 89 / 112...
  • Page 90 Installer Manual Foleo - Maintenance 8.5.7.6 Optical sensor replacement Operation Remove the softener cover, see 8.5.2. Softener cover removal, page 77. Disconnect the wire from the motor to the optical sensor (4). Release the optical sensor support (1) by pushing it back and up as shown. Release the optical sensor (3) from its support (1) by pressing the clips (2).
  • Page 91 Installer Manual Foleo - Maintenance 8.5.7.7 Encoding wheel cleaning Operation Remove the optical sensor, see 8.5.7.3 BLFC cleaning, page 86. Remove the plate (7) by pushing the 4 clips (1). Remove and clean the encoding wheel (6). Eventually, removing the encoding wheel will cause the brine cam (3) and the gearbox output wheel (5) to fall.
  • Page 92 Installer Manual Foleo - Maintenance 8.5.7.8 Disassembling/assembling valve from/on tank Operation Remove the softener cover, see 8.5.1. First steps, page 76 and 8.5.2. Softener cover removal, page 77. Release the tube (1) from push-fit fitting (2). Remove the DLFC clip (5) and extract the DLFC assembly and elbow (4). Unscrew (3) and remove the meter (6).
  • Page 93 Installer Manual Foleo - Maintenance ¼ turn Point 0 Point 0 ½ turn Ref. MKT-IM-038 / C - 15.11.2019 93 / 112...

  • Page 94: Troubleshooting

    Installer Manual Foleo - Troubleshooting Troubleshooting 9.1. Controller 9.1.1. Alarm detection If an error in valve or controller function occurs, an alarm will sound and the home screen will display the error alert button and the alarm button Water treatment 12:01 am treatment rapid rinse...
  • Page 95 Installer Manual Foleo - Troubleshooting Error screen Cause Reset and recovery display Optical Sensor An undesired optical Non-critical error. Extra optical sensor pulse detected. Undesired change sensor state change Press the Regeneration button to advance motor to detected in the occurred.

  • Page 96: Valve

    Installer Manual Foleo - Troubleshooting 9.2. Valve Problem Cause Solution Foreign debris caught between piston Replace piston and seals & spacers.. and seals & spacers. Flowing or dripping water at Clean the encoding wheel, clean or drain or brine line replace the optical sensor, check Incorrect piston position.

  • Page 97: System

    Installer Manual Foleo - Troubleshooting 9.3. System Issue Cause Reset and recovery Cord plugged into intermittent or Connect to constant power source. switched off power source. Water softener Disconnected/faulty meter cable. Reconnect/replace cable. fails to regenerate Defective power cord. Replace cord. automatically.
  • Page 98 Too much water used between the first page 56. cycle of regeneration and brine draw. Eventually installing the optional ® Pentair fast brine valve will be necessary. Contact your supplier. Check all connections in brine line for Air leak in brine line.
  • Page 99 Installer Manual Foleo - Troubleshooting Issue Cause Reset and recovery Check for seals & spacers integrity. Clean or replace if necessary. Check upper screen cleanliness. Clean or replace if necessary. Check inlet pressure. Make sure it is above 1.4 bar dynamic. Check safety brine valve and air check.

  • Page 100: Spare Parts

    Installer Manual Foleo - Spare parts Spare parts 10.1. Softener 100 / 112 Ref. MKT-IM-038 / C - 15.11.2019...
  • Page 101 Installer Manual Foleo - Spare parts Package Item Part number Description quantity 18168 Air Check 500 (0.915 m) 60014SP Safety brine assembly, 2310 E02588 Brine well cap, all models E02231 Brine well for 10 and 15 models E02236 Brine well for 20 and 30 models CAB-400038 Removable brine tank for 10 and 15 models CAB-400034...
  • Page 102 Installer Manual Foleo - Spare parts Package Item Part number Description quantity 61931-03 Controller XTR assembly with logo Bushing, cable 1239647 CAB-400027 Controller box Screw Bumper CAB-400030 Softener cover all Foleo models CAB-400039 Clip CAB-400031 Cabinet plate E01180 Barbed end 3/8” CAB-400036 Cabinet body for 10 and 15 models CAB-400033...

  • Page 103: Safety Brine Valve

    Installer Manual Foleo - Spare parts 10.1.1. Safety brine valve Package Item Part number Description quantity 60014SP Safety brine assembly, 2310 26746 Elbow assembly, safety brine valve 11183-01SP O-ring 19625SP Brine Valve 1650 Plastic Nut assembly 19649 Flow disperser PWG19652-01 Poppet assembly, SBV, with o-ring 18312SP Retainer, drain PWG19803...

  • Page 104: Valve

    Installer Manual Foleo - Spare parts 10.2. Valve 10.2.1. Valve body parts list 104 / 112 Ref. MKT-IM-038 / C - 15.11.2019...
  • Page 105 Installer Manual Foleo - Spare parts Package Item Part number Description quantity 18261SP Screw, hex washer head, #10-24 x 0.81" BR61838 Piston and seal kit assembly, upflow 5800 60032 Brine valve 4600/5600 13333 Label, injector blank 27121SP Elbow 3/8”x 3/8” Resid Male Kit chlorinator assy 5800 with BLFC adapter 3/8”...

  • Page 106: Power Head Parts List

    Installer Manual Foleo - Spare parts 10.2.2. Power head parts list Package Item Part number Description quantity BR61835 Motor assembly BR61836 Panel gear assembly 1235373 Optical sensor 44162 Transformer, international, 12V UL 106 / 112 Ref. MKT-IM-038 / C - 15.11.2019...

  • Page 107: Plastic Turbine Meter Assembly

    Installer Manual Foleo - Spare parts 10.2.3. Plastic turbine meter assembly Package Item Part number Description quantity 60626-01 Meter turbine assembly ¾" electronic BR19791-01 Meter cable turbine assembly 19797 Meter turbine assembly 5800 19569SP Clip 13314SP Screw Ref. MKT-IM-038 / C - 15.11.2019 107 / 112...

  • Page 108: Piping

    Installer Manual Foleo - Spare parts 10.3. Piping 10.3.1. 1" BSP female stainless steel bypass 108 / 112 Ref. MKT-IM-038 / C - 15.11.2019...
  • Page 109 Installer Manual Foleo - Spare parts Package Item Part number Description quantity BU28502 Bypass Stainless Steel 1" BSP 13386SP Screw Hex Hd Mach 1/4-20 X 1 Or Slot Hex 24419-10SP Bypass handle red 15727 Screw, Hex washer head 10-24 x 0.5" 13604-01 Label bypass standard BU11978...

  • Page 110: Disposal

    This will help to reduce the impact on the environment, health, safety and help to promote recycling. Pentair does not collect used product for recycling. Contact your local recycling center for more information.
  • Page 111 Installer Manual Foleo - Disposal PAGE INTENTIONALLY LEFT BLANK Ref. MKT-IM-038 / C - 15.11.2019 111 / 112...
  • Page 112 www.pentairaquaeurope.com...

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