Transmission Installation - Polaris Sportsman 850 Service Manual

TRANSMISSION

TRANSMISSION INSTALLATION

1. Install a new gasket onto the engine mounting
surface.
2. Carefully place the transmission assembly into the
chassis.
3. Grease the transmission front output shaft and slide
the propshaft onto the transmission shaft.
4. Line up the splines on the transmission input shaft
with the engine coupler. Apply anti-seize compound
to the coupler shaft splines.
5. Slide the transmission forward to engage the
coupler.
Be sure the front propshaft is still attached to the
transmission shaft before installing the bolts.
6. Start the (7) bolts that retain the transmission to the
engine.
7. Torque transmission to engine bolts to the specified
torque value using a criss-cross pattern.
TORQUE
Transmission-to-Engine Retaining Bolts:
19 ft. lbs (26 Nm)
6.18
NOTE
8. Install the (2) through-bolt fasteners on the lower LH
side and torque to specification.
TORQUE
Transmission Through-Bolt Fasteners:
19 ft. lbs (26 Nm)
9. Install a new T45 mounting screw in the isolator
mount on the lower RH side and torque to
specification.
TORQUE
Transmission Torx-Head Mounting Screw:
36 ft. lbs (49 Nm)
10. Install the rear right-hand footwell support with the
(3) retaining screws (TOURING Models Only).
11. Install the upper RH frame support and torque
fasteners to specification.
TORQUE
Upper Right-Hand Frame Support Bolts:
36 ft. lbs (49 Nm)