Voltage Regulator Installation, High Lifter - Polaris Sportsman 850 Service Manual

ELECTRICAL
22. Locate the stator wires and disconnect the Regulator
from the stator.
o
stator wire outlet shown for reference.
23. Tape a string or cable to the regulator harness.
The rope or cable used should be long enough to allow
the regulator to be fully removed from the front of the
vehicle while leaving some rope or cable exposed at
the footwell. During installation the rope or cable will be
used to properly route the new regulator wiring.
24. Grasp the regulator wiring near the air intake and
PVT duct snorkels and slowly remove the wiring
harness.
Do not apply excessive force while removing the
regulator wiring.
25. Remove the Regulator from the vehicle.
Ensure the rope or cable may be grasped and pulled
during assembly as this will be used to install the new
regulator wiring.

VOLTAGE REGULATOR INSTALLATION, HIGH LIFTER

(Applies to High Lifter models)
1. Tape the new regulator stator connector to the rope or
cable used during disassembly.
11.66
NOTE
NOTE
NOTE
NOTE
2. Draw the voltage regulator wiring harness through the
chassis as it was removed.
Do not apply excessive force while installing the
regulator wiring. Ensure the regulator harness routes
correctly through the front cab support bracket.
3. Remove the string or cable used to route the
regulator wiring harness.
4. Connect the regulator to the stator.
5. Install the left mud guard.
6. Reconnect the clutch ducts and tighten the worm
clamps to specification.
PVT Worm Clamps: 14 in-lbs (1.6 Nm)
7. Install the left footwell.
8. Install the left side panels.
9. Install the seat.
10. Install the center panel under the pod.
11. Align the radiator and install the screws that retain it.
TORQUE
Radiator Fasteners:
10 ft. lbs (13 Nm)
12. Install the snorkel shroud. Torque worm clamps to
specification.
TORQUE
Snorkel Worm Clamps:
14 ft. lbs (2 Nm)
13. Connect the fan wiring connectors to the main wiring
harness.
14. Install the fan shroud assembly.
15. Install the fasteners that retain the fan shroud
assembly and fuse box. Torque to specification.
TORQUE
Fan Shroud Fasteners:
Until Fully Seated
TORQUE
Fuse Box:
Until Fully Seated
16. Install the fuse box cover.
NOTE
NOTE