Master Torque Table - Polaris Sportsman 850 Service Manual

MASTER TORQUE TABLE

MAINTENANCE
ITEM
Oil Drain Plug
Oil Filter
Spark Plug
Snorkel Clamps (HL
only)
ENGINE / COOLING SYSTEM
ITEM
Engine Components
Engine Mount Fasteners
Spark Arrestor Fastener
Connecting Rod Bolts
Connecting Rod Bolts:
For Measurement
Crankcase Bolts M9
Crankcase Bolts M6
Crankcase Oil Gallery
Plug
Oil Pump Mounting
Bolts
Oil Sump Baffle
Fasteners
Flywheel Retaining Bolt
Stator Cover Fasteners
Cylinder Head Bolts
Camshaft Sprocket
Fastener
TORQUE
12 ft-lbs (16 Nm)
Turn by hand until filter
O-ring contacts sealing
surface, then turn an
additional 3/4 turn.
18 ft. lbs (25 Nm)
14 ft. lbs (2 Nm)
TORQUE
19 ft. lbs (26 Nm)
8 ft-lbs (11 Nm)
Step 1: 9 ft-lb (12 Nm)
Step 2: 20 ft-lb (27 Nm)
Step 3: Tighten add'n
90°
16 ft. lbs (22 Nm)
Torque in sequence:
Step 1: 71 in. lbs (8 Nm)
Step 2: 26 ft. lbs (35 Nm)
89 in. lbs (10 Nm)
12 ft. lbs (16 Nm)
9 ft. lbs (12 Nm)
89 in. lbs (10 Nm)
74 ft. lbs (100 Nm)
89 in. lbs (10 Nm)
Torque in sequence:
Step 1: 8 ft. lbs (11 Nm)
Step 2: 43 ft. lbs (59 Nm)
Step 3: Additional 180°
Step 4: M6 bolts: 7 ft-lb
(10 Nm)
28 ft. lbs (38 Nm)
GENERAL INFORMATION
ENGINE / COOLING SYSTEM
ITEM
Cam Chain Tensioner
Fasteners
Camshaft Carrier
Fasteners
Spark Plug
Valve Cover Bolts
Exhaust System
Step 1: Front to Rear: 8
Exhaust Head Pipe Nuts
Step 2: Rear to Front: 14
Cooling System
Radiator Mounting
Fasteners
Cooling Hose Gear
Clamps
Thermostat Housing
Fasteners
Water Pump Impeller
Bolt
Water Pump Cover
Fasteners
Drive Coupler Fasteners
EFI / FUEL SYSTEM
ITEM
Air Box Mount Screw
Engine Coolant Temp
Sensor
Fuel Rail Mounting
Screws
Fuel PFA Nut
Fuel Tank Fastener
Plenum to Throttle Body
Fastener
T-MAP Retaining Bolt
Crankshaft Position
Sensor (CPS) Fastener
ETC Housing Retaining
Bolts
TORQUE
7 ft. lbs (10 Nm)
13 ft. lbs (18 Nm)
18 ft. lbs (25 Nm)
12-14 ft-lbs (16-19 Nm)
Torque in sequence:
ft. lbs (11 Nm)
ft. lbs (19 Nm)
10 ft. lbs (13 Nm)
35 in-lbs (4 Nm)
7 ft-lbs (10 Nm)
10 ft. lbs (13 Nm)
89 in. lbs (10 Nm)
14 ft-lbs (19 Nm)
TORQUE
Until Fully Seated
17 ft. lbs (23 Nm)
44 in. lbs (5 Nm)
70 ft. lbs (95 Nm)
Until Fully Seated
7 ft-lbs (10 Nm)
30 in. lbs (3.5 Nm)
89 in. lbs (10 Nm)
7 ft-lbs (10 Nm)
1.7
1