Fox™ Shock Assembly - Polaris Sportsman 850 Service Manual

STEERING / SUSPENSION
FOX™ SHOCK ASSEMBLY
To prevent damage or marks to the shock, the use of
special tools and a soft jaw vise is recommended.
WARNING
FOX™ shocks contain high pressure nitrogen gas.
Extreme caution must be used while handling and
working with FOX™ shocks and related high pressure
service equipment. The pressure must be released
from the shock before disassembly. It is strongly
recommended you wear safety glasses and ear
protection during these procedures.
WARNING
The following procedure involves the use of an open
Perform this procedure in a well-ventilated area, away
from gasoline or other flammable materials.
Be sure the area to be flame treated is clean and free of
gasoline or flammable residue.
1. Secure the shock rod in a vise so the threaded end is
facing upward.
2. Install the washer and bumper onto the shock rod.
3. Install the Shock Seal Protector Sleeve (2201639)
onto the shaft threads.
4. Lubricate the shock rod and the Shock Seal
Protector Sleeve with new shock oil.
8.38
NOTE
flame.
5. Lubricate and install the body/bearing cap onto the
shock rod.
6. Lubricate and install the bearing assembly onto the
shock rod.
7. Remove the Shock Seal Protector Sleeve.
8. Lubricate and install the compression valve stack.
The last compression valve shim is the air bleed shim.
The shim must be orientated correctly with the piston
valve to allow air to bleed through the assembly during
installation.
NOTE