Front Gearcase Installation (Non-Eps Models) - Polaris Sportsman 850 Service Manual

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11. Remove the vent line and the (4) bolts securing the

front gearcase to frame.

12. Lay the gearcase on its side and rotate it in the frame

so the input shaft is facing you.

13. Remove the gearcase from the front RH wheel well

area and carefully slide it between the upper and

lower A-arms.

FRONT GEARCASE INSTALLATION (NON-EPS

1. Install the gearcase between the A-arms as shown.

2. Install the vent line and the (4) bolts that secure the

front gearcase to frame. Torque bolts to specification.

Front Gearcase Mounting Bolts:

36 ft. lbs (49 Nm)

3. Connect and route the AWD wire harness along the

frame and install a plastic tie strap to attach it to the

4. Place the lower steering post assembly into the front

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Sportsman 1000