Polaris Sportsman 850 Service Manual page 328

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FINAL DRIVE
10. Install the rear upper shock through-bolts. Torque
bolts to specification.
TORQUE
Rear Upper Shock Bolts:
37 ft. lbs (50 Nm)
11. Install the rear stabilizer bar onto the linkage rods.
Torque the linkage retaining nuts to specification.
TORQUE
Stabilizer Bar Linkage Bolts:
37 ft. lbs (50 Nm)
12. Install the propshaft coupler onto the rear gearcase
pinion shaft splines. Install the lock washer and
retaining nut.
Orient the lock washer as shown with the tooth surfaces
contacting the nut and coupler.
13. Lock the brake lever and torque the propshaft
coupler retaining nut to specification.
TORQUE
Coupler Retaining Nut:
100 ft. lbs (136 Nm)
14. Install the rear propshaft and torque bolts to
specification.
TORQUE
Rear Propshaft Bolts:
18 ft. lbs (25 Nm)
15. Install the drive clutch, driven clutch and drive belt.
16. Install the outer PVT cover, lower left-hand frame
support and the left rear wheel.
7.72
NOTE
17. Install the rear wheels and torque wheel nuts to
specification (see Page 8.2).
TORQUE
Wheel Nuts:
Steel Wheels: 45 ft. lbs (61 Nm)
Aluminum Wheels: 75 ft. lbs (102 Nm)
18. Add Polaris ATV Angle Drive Fluid to rear gearcase.
Torque drain and fill plugs to specification.
FLUID CAPACITY
Rear Gearcase Capacity:
7.1 fl. oz. (210 ml) or to bottom of fill plug hole threads
TORQUE
Drain / Fill Plug:
14 ft. lbs (19 Nm)

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Sportsman 1000

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