Skoda Rapid NH 2014 Workshop Manual
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Skoda Rapid NH 2014 Workshop Manual

Body work
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Service
Workshop Manual
Rapid NH 2014 ➤
Rapid Spaceback 2014 ➤
Body Work
Edition 10.2018
Service Department. Technical Information

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Table of Contents
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Summary of Contents for Skoda Rapid NH 2014

  • Page 1 Service Workshop Manual Rapid NH 2014 ➤ Rapid Spaceback 2014 ➤ Body Work Edition 10.2018 Service Department. Technical Information...
  • Page 2 Service List of Workshop Manual Repair Groups R e p a i r G r o u p 50 - Body - front 55 - Bonnet, rear lid 57 - Front doors, door components, central locking 58 - Rear doors, door components 60 - Sunroof 63 - Bumpers 64 - Glazing...

  • Page 3: Table Of Contents

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Contents 50 - Body - front ............
  • Page 4 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing cap (without lock cylinder) ......
  • Page 5 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Front bumper ............131 Front bumper .
  • Page 6 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the interior rear-view mirror ......197 Glueing the retaining plate for the interior rear-view mirror .
  • Page 7 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Door and side trim panels ..........257 Removing and installing the front door trim panel .
  • Page 8 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Contents...

  • Page 9: Body - Front

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 50 – Body - front Front body (SRL001304; Edition 10.2018) Tools Special tools and workshop equipment required ♦ Guide bars - T30092 (3411)- Lock carrier with components parts...

  • Page 10: Service Position

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1 - Lock carrier with compo‐ nents parts ❑ Service position ⇒ “1.3 Service position ”, page 2 ❑ Removing and installing ⇒ “1.4 Removing and in‐...
  • Page 11 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Removing front bumper ⇒ “1.1.2 Removing”, page 132 – Pull off the control cable from the lock carrier ⇒ “1.7 Separating the Bowden cable”, page 28 –...

  • Page 12: Removing And Installing Lock Carrier With Component Parts

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.3.1 Reinstallation – Install screws -2- and -3-. – Take the mean of the lock carrier with component parts -1- at the frame side rails and between the wings ⇒ Body Repairs;...
  • Page 13 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Bring to service position ⇒ “1.3 Service position ”, page 2 – Separate electrical plug connections. – Drain the coolant and separate the coolant line ⇒ Engine cooling;...
  • Page 14 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – Position the lock carrier - 1 - on the frame side rails - 2 -. – Install the left and right guide bars - T30092 (3411)- .

  • Page 15: Front Wing

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Front wing 1.5.1 Summary of components 1 - Wing ❑ Removing ⇒ “1.5.2 Removing front wing”, page 8 ❑ Installing ⇒ “1.5.3 Installing the front wing”, page 10 2 - Screw ❑...
  • Page 16 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.5.2 Removing front wing – Remove front wheelhouse liner ⇒ “1.1 Front wheelhouse liner”, page 158 – Remove side turn signal ⇒ Electrical System; Rep. gr. 94 .
  • Page 17 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Carry out the following tasks – Removing front bumper ⇒ “1.1.2 Removing”, page 132 – Pull out the foam part between the wing and the frame side rail.
  • Page 18 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.5.3 Installing the front wing Carry out the following tasks – The installation of the wing - 1 - occurs in the reverse order. – Tightening torque of screw -2- (4 Nm).

  • Page 19: Removing And Installing The Wing Support

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the wing support Removing – Remove front bumper cover ⇒ “1.1.2 Removing”, page 132 – Release screws - 3 - and remove wing support - 2 -.

  • Page 20: Bulkhead Plenum Chamber

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Bulkhead plenum chamber 1.7.1 Summary of components 1 - Bulkhead plenum chamber Removing – Remove the plenum chamber cover ⇒ “1.8.2 Removing”, page 14 – Remove engine air duct (depending on engine).

  • Page 21: Plenum Chamber Cover

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Plenum chamber cover 1.8.1 Summary of components 1 - Additional cover ❑ Fitted on the wing web plate. 2 - Plenum chamber cover ❑ Removing ⇒ “1.8.2 Removing”, page 14 ❑...
  • Page 22 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.8.2 Removing – Remove wiper arms ⇒ Electrical System; Rep. gr. 92 . – Detach the seal -2- along the entire length of the plenum chamber cover -1-.
  • Page 23 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.8.3 Installing Caution Breaking open the plenum chamber cover -1- in the fitting sec‐ tion -5- of the windscreen -6- can lead to cracks in the wind‐...

  • Page 24: Noise Insulation

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Place the plenum chamber covers -1- onto the fitting section -5- and clip it, starting from the centre, into the fitting section -5- with slight pressure.

  • Page 25: V-Ribbed Belt Protection

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.10 V-ribbed belt protection 1.10.1 Summary of components 1 - V-ribbed belt protection Removing – Unscrew screws -2-. Installing – The installation occurs in reverse order.

  • Page 26: Underfloor Trim Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.11 Underfloor trim panel 1.11.1 Summary of components 1 - Floor covering Removing – Unscrew nuts - 2 -. Installing – The installation occurs in reverse order.

  • Page 27: Tunnel Bridge

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.12 Tunnel bridge 1.12.1 Summary of components 1 - Tunnel bridge Removing – Remove underbody panels ⇒ “1.11 Underfloor trim panel”, page 18 – Unscrew nuts - 2 -.

  • Page 28: Bonnet, Rear Lid

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 55 – Bonnet, rear lid Front flap Summary of components 1 - Front flap ❑ Removing and installing ⇒ “1.2.1 Removing”, page 21 ❑ Setting ⇒ “1.10 Adjusting the bonnet”, page 32...

  • Page 29: Removing And Installing The Bonnet

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 15 - Retaining clip Removing and installing the bonnet 1.2.1 Removing – Remove spray nozzles -5- ⇒ Electrical System; Rep. gr. 92 . – Unclip the cable -4- from the front flap -1-.
  • Page 30 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.2.2 Installing Installing – The installation occurs in reverse order. – Adjust front flap -1- ⇒ “1.10 Adjusting the bonnet”, page 32 Rep. gr.55 - Bonnet, rear lid...

  • Page 31: Removing And Installing The Hinge For The Front Flap

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the hinge for the front flap 1.3.1 Removing – Remove front flap -3- ⇒ “1.2.1 Removing”, page 21 – Remove screws -2- (20 Nm).

  • Page 32: Removing And Installing The Support Bar

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the support bar Removing – Support the bonnet. – Swivel the support bar - 1 - towards the front and pull the sup‐...

  • Page 33: Lock And Unlock Components Of Front Flap - Summary Of Components

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Lock and unlock components of front flap - Summary of components 1 - Locking clamp ❑ Removing ⇒ “1.8 Removing and in‐ stalling the locking clamp”, page 29 ❑...
  • Page 34 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.6.1 Removing Note The Bowden cable -2- is not separated from the front flap lock. – Open front flap. – Separate the Bowden cable -2- in the Bowden cable coupling ⇒...
  • Page 35 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.6.2 Installing – Clip the end part - 3 - of the Bowden cable - 2 - into the flap lock (if it was removed) - arrow a -.

  • Page 36: Separating The Bowden Cable

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Separating the Bowden cable Removing – Open front flap. – Unclip the Bowden cable coupling - 2 -, located above the headlight on the driver's side, out of the lock carrier -arrow a-.

  • Page 37: Removing And Installing The Locking Clamp

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note When installing the Bowden cable - 3 -, ensure that the grommet - 5 - is correctly secured. ♦ When attaching the Bowden cable - 3 -, pay attention to the mandatory clipping - 4 -.

  • Page 38: Removing And Installing The Operating Lever

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the operating lever 1.9.1 Summary of components 1 - Bearing bracket 2 - Bowden cable Installing – Insert the ball of the Bowden cable into the bracket -arrow a- and secure the Bowden ca‐...
  • Page 39 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.9.2 Removing and installing Removing – Tighten the operating lever -1- and unlock the bonnet. – Fit a small screwdriver into the gap between the operating lever - 1 - and the retaining clip - 2 -.

  • Page 40: Adjusting The Bonnet

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.10 Adjusting the bonnet Note The vehicle must be positioned on the flat ground in order to adjust the bonnet. ♦ The adjusting buffers -2- on the left and right are not used for the adjustment. They have the function to ♦...
  • Page 41 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Adjusting the adjusting buffer Note Install the adjusting buffer - 2 and 3 - on the left and right up to the stop. ♦ Turn the adjusting buffers by 90° if required, in order to pretension the flap.
  • Page 42 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – If the screws -2- are loosened, the front flap lock -1- can be adjusted to the front flap laterally -arrow a- and in height -arrow b- ⇒ Body Repairs; Rep. gr. 00 ; body gaps; front body .

  • Page 43: Tailgate

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Tailgate Summary of components 1 - Screw ❑ Tightening torque - 8 2 - Wedge buffer 3 - Tailgate trim panel ❑ Removing and installing ⇒ “4 Tailgate trim pan‐...

  • Page 44: Removing And Installing Tailgate

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing tailgate 2.2.1 Removing – Remove the tailgate trim panel ⇒ “4 Tailgate trim panel”, page 274 – Disconnect the plug connections of the existing electrical com‐...

  • Page 45: Removing And Installing The Locking Mechanism

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – The installation occurs in reverse order. Note Adjust the tailgate after installing ⇒ “2.4 Adjusting tailgate”, page 37 Removing and installing the locking mechanism 2.3.1...
  • Page 46 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Use a setting gauge for setting or checking the gap sizes ⇒ Body Repairs; Rep. gr. 00 ; Body gaps; rear body . – The tailgate can be adjusted in the oversized bores of the hinges horizontally and vertically by slackening the screws - 3 -.

  • Page 47: Removing And Installing The Tailgate Lock

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.4.1 Setting the locking mechanism Note The closing wedge -2- can be moved in the oversized bores ♦ -arrows a- and -arrows b- by loosening the screws - 1 -.

  • Page 48: Removing And Installing Pressurized Gas Strut Of Tailgate

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing – Remove lock cover - 3 -. – Disconnect the plug connection from the tailgate lock control - 1 -. – Release the nuts -2- (21 Nm) and remove the flap lock -1- from the tailgate.

  • Page 49: Tailgate Seal

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Tailgate seal 2.7.1 Installation instructions ♦ If the seal is re-installed, leak-tightness and tight fit can no longer be guaranteed. ♦ For this reason, each seal which was completely removed must be replaced with a so-called “hammer finish seal”.

  • Page 50: Fuel Tank Lid Unit

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Fuel tank lid unit Fuel-tank lid unit - Summary of components 1 - Locking mechanism 2 - Fuel tank lid unit ❑ Removing and installing ⇒ “3.2 Removing and in‐...

  • Page 51: Fuel-Tank Lid Unit (Spacebook)- Summary Of Components

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note If the latches for the fuel tank lid unit are damaged, use a new part. Fuel-tank lid unit (Spacebook)- Summary of components 1 - Fuel tank lid...

  • Page 52: Removing And Installing Fuel Tank Lid Unit (Spacebook)

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing fuel tank lid unit (Spacebook) Removing – Unlock the catches - arrows -, which are clipped onto the side panel- 2 -, in the same way as in the Rapid model ⇒...

  • Page 53: Front Doors, Door Components, Central Locking

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 57 – Front doors, door components, central locking Front door Assembly overview - door hanger Note Always replace the screws for the door hinges after the removal.
  • Page 54 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 ❑ This screw must be unscrewed in order to remove the door. 9 - Door retaining strap 10 - Screw ❑ 9 Nm. 11 - Multi-point socket head bolt ❑...

  • Page 55: Removing And Installing The Door

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the door 1.2.1 Removing – Release the bellows -2- by pressing on the catch -arrow a- and detach it from the A pillar.
  • Page 56 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.2.2 Installing Installing – The installation occurs in reverse order. – Tightening torques of screws ⇒ “1.1 Assembly overview - door hanger ”, page 45 – Observe the gap sizes of the front door ⇒ Body Repairs; Rep.

  • Page 57: Door Adjustment

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Door adjustment Note The vehicle must be standing on its wheels in order to adjust the door. ♦ The door is correctly adjusted if in the closed state it has an overall even gap size, is not positioned too far ♦...
  • Page 58 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – The dash panel must be removed on the driver's side for slackening the screw - 7 - ⇒ “1.1 Removing and installing the dash panel”, page 244 –...
  • Page 59 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note The arc outside the threaded plate must be firmly welded to the pillar. The lands to the threaded plate are ♦ malleable. To adjust the locking clamp -2- once the screws -3- are loosened, increased force must be applied.

  • Page 60: Door Internal Parts

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Door internal parts Front door - Summary of components 1 - Door ❑ Removing and installing ⇒ “1.2.1 Removing”, page 47 ❑ Setting ⇒ “1.3 Door adjust‐...

  • Page 61: Removing And Installing The Door Cover

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 ❑ If a speaker was not installed. 16 - Nut ❑ Tightening torque - 6 Nm. 17 - Riveted nuts 18 - Inner window channel strip ❑...
  • Page 62 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note If the following operations are necessary, pull the Bowden cable -2- with the grommet -4- out of the cover ♦ -1-. The cables are slackened in the holders -3-.

  • Page 63: Door Handle And Door Lock - Summary Of Components

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Install screws - 3 -, tightening torque ⇒ “1.1 Assembly overview - door hanger ”, page 45 – Install screws - 2 -, tightening torque ⇒...
  • Page 64 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1 - Door lock ❑ Removing and installing ⇒ “2.8 Removing and in‐ stalling the door lock”, page 65 2 - Screw ❑ For lock cylinder.

  • Page 65: Removing And Installing Cap For Lock Cylinder

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing cap for lock cyl‐ inder 2.4.1 Removing Note When removing the cap for the lock cylinder, do not turn or lever the screwdriver.
  • Page 66 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.5.1 Removing • The cap for the lock cylinder is removed ⇒ “2.4 Removing and installing cap for lock cylinder”, page 57 – Lift off the covers -4 and 6-.
  • Page 67 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.5.2 Installing – Remove door handle -2- -arrow a-. – Fit the lock cylinder housing -1- at a right angle -arrow b- into the bearing bracket -3-.

  • Page 68: Removing And Installing Cap (Without Lock Cylinder)

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing cap (without lock cylinder) 2.6.1 Removing – Remove the plugs -2- of the rear openings. – Guide the assembly tool - T10389- by approx. 55 mm into the door behind the lock hooks -3- of the bearing bracket.
  • Page 69 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Detach the door handle -2- in -direction of arrow a- from the door. – Pull the cap - 1 - out of the bearing bracket -arrow b-.
  • Page 70 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Guide the screwdriver -4- at the lock hook -3- of the bearing bracket. – Press the cap -1- on the door. – Press in the screwdriver -arrow- until the hook locks.

  • Page 71: Removing And Installing The Door Handle

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the door handle 2.7.1 Removing Volkswagen Technical Site: http://vwts.ru http://vwts.info – Remove the lock cylinder ⇒ “2.5 Removing and installing lock cylinder”, page 57 or the ⇒...
  • Page 72 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.7.2 Installing – Fit the door handle -1- at a right angle -arrow b- into the bearing bracket. – Swivel the door handle -1- into the door -arrow b-.

  • Page 73: Removing And Installing The Door Lock

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the door lock 2.8.1 Removing – Remove front door trim panel ⇒ “2 Door and side trim panels”, page 257 – Remove the cover ⇒...
  • Page 74 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note If it is necessary for the following operations, it is possible to slacken the Bowden cable. Slacken Bowden cable to bearing bracket – Twist the Bowden cable -5- by 45° and remove it from the bracket -arrow a-.

  • Page 75: Removing And Installing Bearing Bracket

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Tightening torque of screw (Pos. 2) - 20 Nm. It is absolutely necessary to perform a functional check because the door cannot be opened if the adjustment of the Bowden cables is not accurate and if they are not correctly locked.
  • Page 76 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Release screw - 4 - and remove gasket - 3 -. – Take the bearing bracket -1- out of the door -arrow a-. Slacken Bowden cable –...

  • Page 77: Front Door Window

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.10 Front door window 2.10.1 Summary of components 1 - Door window ❑ Removing and installing ⇒ “2.11 Removing and installing door window”, page 70 2 - Window lifter ❑...

  • Page 78: Removing And Installing Door Window

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.11 Removing and installing door window 2.11.1 Removing – Remove front door trim panel ⇒ “2.1 Removing and installing the front door trim panel”, page – Release cap - 4 -.
  • Page 79 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note If this operation cannot be performed due to a failure at the power-window lifter, remove the motor ♦ ⇒ “2.12 Removing and installing window lifter motor”, page 74 (depending upon vehicle equipment).
  • Page 80 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.11.2 Installing – Insert the door window - 1 - into the window run - 2 - in - direction of arrow a -. Note Ensure that the door window is correctly inserted in the window run.
  • Page 81 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Apply gentle pressure to both sides of the door window while pressing evenly into the catches until it audibly locks into place. – Subsequently proceed in reverse order to removing.

  • Page 82: Removing And Installing Window Lifter Motor

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.12 Removing and installing window lifter motor 2.12.1 Removing – Remove front door trim panel ⇒ “2.1 Removing and installing the front door trim panel”, page –...
  • Page 83 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.12.2 Installing WARNING On a new window lifter motor (door control unit), the auxiliary functions must be coded. – Fit the window lifter motor - 1 - into the supports - 3 -. Raise the door window and then lower it so that the serration can slide in better between the motor and the cable drum.

  • Page 84: Remove And Install Window Lifter

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.13 Remove and install window lifter 2.13.1 Removing – Remove front door trim panel ⇒ “2.1 Removing and installing the front door trim panel”, page – Remove door window ⇒...

  • Page 85: Removing And Installing The Window Run

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.13.2 Installing – Insert the window lifter -2- through the door cutout -arrow a-. – Put the window lifter in its fitting position -arrow b-. – Insert the window lifter thread through the door openings -arrow c- and tighten the nuts -4-.
  • Page 86 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.14.1 Removing The exterior mirror and the window channel strip are removed. – Pull out the retaining clip (Pos. 3) - arrow c -. – Push away the sealing lip of the window run from the inside out of the door flange.
  • Page 87 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.14.2 Installing Note Before assembly the gasket contact surfaces must be coated with soapy water so that they can be moved easily and positioned on the flanges more accurately.

  • Page 88: Removing And Installing The Inner Window Channel Strip

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note The chamfer of the retaining clips must point to the inside of the vehicle. ♦ If the chamfer of the retaining clips points to the outside of the vehicle, the -crossed-out red colour-, then ♦...

  • Page 89: Removing And Installing The Outer Window Channel Strip

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove gasket -1- evenly -arrows- without bending the flange -2-. Installing Press the window channel strip - 1 - by hand evenly onto the flange - 2 -.

  • Page 90: Removing And Installing The Inside Door Seal

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove the seal -1- uniformly -arrows b- out of the door -2- up to the exterior mirror. – Pull out the seal from underneath the exterior mirror -arrow a-.
  • Page 91 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note During the removal of the seal, the sealing mass is distributed ♦ on the inside of the seal. While doing so, the sides are slightly bent open.

  • Page 92: Removing And Installing The Outside Door Seal

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – Align the inside door seal -1- with the vulcanization point -arrow b- at the top bonnet hinge -arrow b-. – When installing the inside door seal, start in the top radius of the door cutout -arrow a-.

  • Page 93: Central Locking

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Central locking Note The control motors of the front and rear doors central locking are component parts of the door locks and cannot be replaced indi‐...

  • Page 94: Removing And Installing The Battery For The Foldable Key With Radio Remote Control

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the battery for the foldable key with radio remote con‐ trol – Key shape of the foldable radio remote control key (Pos.1). Removing –...

  • Page 95: Rear Doors, Door Components

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 58 – Rear doors, door components Rear door Assembly overview - door hanger Note Always replace the screws for the door hinges after slackening. 1 - Door ❑...
  • Page 96 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 8 - Screw ❑ 32 Nm. ❑ 30 Nm - only for Russian market ❑ This screw must be unscrewed in order to remove the door.

  • Page 97: Removing And Installing The Door

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the door 1.2.1 Removing – Release the bellows -2- by pressing on the catch -arrow a- and detach it from the A pillar.
  • Page 98 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.2.2 Installing – The installation occurs in reverse order. – Tightening torques of screws ⇒ “1.1 Assembly overview - door hanger”, page 87 – Observe the gap sizes of the front door ⇒ Body Repairs; Rep.

  • Page 99: Door Adjustment

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Door adjustment Note The vehicle must be standing on its wheels in order to adjust ♦ the rear door. The rear door is correctly adjusted if in the closed state it has ♦...
  • Page 100 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 ⇒ “3.5 Removing and installing bottom B-pillar trim panel”, page 267 – The bottom B pillar trim panel must be removed for the screw ⇒ “3.5 Removing and installing bottom B-pillar trim panel”,...
  • Page 101 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note To adjust the locking clamp -2- once the screws -3- are loosened, increased force must be applied. ♦ When closing the door it must lock completely without using additional force and must have no play.

  • Page 102: Door Internal Parts

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Door internal parts Summary of components 1 - Door ❑ Removing and installing ⇒ “1.2 Removing and in‐ stalling the door”, page 89 ❑ Setting ⇒ “1.3 Door adjust‐...

  • Page 103: Removing And Installing The Cover

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 16 - Inner window channel strip ❑ Removing and installing ⇒ “2.19 Removing and installing the inner window channel strip”, page 121 17 - External window channel strip ❑...
  • Page 104 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note If the following operations are necessary, pull the Bowden cable -2- with the grommet -3- out of the cover ♦ -1-. The cables are slackened in the holders -5-.

  • Page 105: Removing And Installing The Door Retaining Strap

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the door retaining strap Removing – Remove the loudspeaker. – Remove the screw - 2 - at the A pillar. – Remove the screws -3- and take out the door retaining strap -1- through the opening after the loudspeaker.

  • Page 106: Removing And Installing The Locking Clamp

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the locking clamp Removing – Release screws - 2 - and remove locking clamp - 1 -. Installing – Fit the locking clamp - 1 - at the D pillar and position the screws - 2 -.

  • Page 107: Removing And Installing The Cap

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the cap 2.6.1 Removing – Remove the plugs -2- from the rear openings. – Guide the assembly tool - T10389- by approx. 38 mm into the opening behind the lock hooks -3- of the bearing bracket.
  • Page 108 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Detach the door handle -2- in -direction of arrow a- from the door. – Pull the cap - 1 - out of the bearing bracket -arrow b-.
  • Page 109 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – For example guide a screwdriver -4- at the lock hooks -3- of the bearing bracket. – Press the cap -1- on the door. – Press in the screwdriver -arrow- until the hook locks.

  • Page 110: Removing And Installing The Door Handle

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the door handle 2.7.1 Removing – Remove the cap ⇒ “2.6 Removing and installing the cap”, page 99 – Pull the door handle -1- slightly towards the rear arrow -a- out of the support of the bearing bracket.
  • Page 111 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.7.2 Installing – Fit the door handle -1- at a right angle -arrow b- into the bearing bracket. – Swivel the door handle -1- into the door -arrow b-.

  • Page 112: Removing And Installing The Door Lock

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the door lock 2.8.1 Removing – Remove rear door trim panel ⇒ “2.2 Removing and installing the rear door trim panel ”, page –...
  • Page 113 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Slacken the Bowden cable to the inner door control: – Twist the Bowden cable -6- by 45° and remove it from the bracket. – Turn the Bowden cable - arrow d - until the Bowden cable can be guided out of the lug in the door lock (Pos.1) - arrow e -.

  • Page 114: Removing And Installing Bearing Bracket

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing bearing bracket 2.9.1 Removing – Remove rear door trim panel ⇒ “2.2 Removing and installing the rear door trim panel ”, page – Remove the cover ⇒...
  • Page 115 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove the Bowden cable from the bearing bracket - arrow d - . 2.9.2 Installing – The installation occurs in reverse order. – Install screw -2-, tightening torque 1 Nm.

  • Page 116: Rear Door Window

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.10 Rear door window 2.10.1 Summary of components 1 - Door window ❑ Removing and installing ⇒ “2.11 Removing and installing door window”, page 109 2 - Window run ❑...

  • Page 117: Removing And Installing Door Window

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.11 Removing and installing door window 2.11.1 Removing – Remove rear door trim panel ⇒ “2.2 Removing and installing the rear door trim panel ”, page –...
  • Page 118 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Screw a 5 mm screw (approx. 70 mm long) into the adjusting pin - 4 - and pull the adjusting pin from the straddling dowel - 3 -.
  • Page 119 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Pull the door window - 1 - upwards at an angle - arrows - to‐ wards the outside of the vehicle and out of the window chan‐...

  • Page 120: Removing And Installing Window Lifter Motor

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – The further work procedure occurs in the reverse order to the removal. • A functional check must be performed before installing the door trim panel.
  • Page 121 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.12.2 Installing WARNING On a newly installed window lifter motor (door control unit), the auxiliary functions must be coded! – Fit the window lifter motor - 1 - on the supports of the hoisting drum - 3 -.

  • Page 122: Removing And Installing The Manual Drive

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.13 Removing and installing the manual drive Removing – Remove window crank ⇒ “2.14 Removing and installing window crank”, page 115 – Removing door trim panel ⇒...

  • Page 123: Removing And Installing Window Crank

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – The further work procedure occurs in the reverse order to the removal. 2.14 Removing and installing window crank Removing – Press together the circlip -2- -arrows a-.

  • Page 124: Remove And Install Window Lifter

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.15 Remove and install window lifter 2.15.1 Removing – Removing door trim panel ⇒ “2.2 Removing and installing the rear door trim panel ”, page – Remove door window ⇒...

  • Page 125: Removing And Installing The Window Run

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.15.2 Installing – Insert the window lifter -1- through the door cutout -arrow a-. – Put the window lifter in its fitting position -arrow b-. – Push the window lifter thread through the door and tighten the nuts - 2 - (6 Nm).
  • Page 126 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.16.1 Removing the window run – Take the window run seal -1 - from the inside out of the window frame. – Pull the window run -1- out of the supports in the door -arrows b-.
  • Page 127 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.16.2 Installing – The openings -4- under the window run must be masked with fabric adhesive tape. Dimensions of adhesive: height = approx. 10 mm, width = approx.

  • Page 128: Removing And Installing The Rear Fixed Door Window

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 • A functional check must be performed before installing the door trim panel. 2.17 Removing and installing the rear fixed door window Removing – Remove rear door window ⇒...

  • Page 129: Removing And Installing The Inner Window Channel Strip

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove outer seal ⇒ “2.20 Removing and installing the outer window channel strip”, page 123 – Mask off the protective foil from the bolt hole -3-.
  • Page 130 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing – Remove rear door trim panel ⇒ “2.2 Removing and installing the rear door trim panel ”, page – Detach window channel strip - 1 - evenly - arrows - from the flange - 2 -.

  • Page 131: Removing And Installing The Outer Window Channel Strip

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.20 Removing and installing the outer win‐ dow channel strip 2.20.1 Removing and installing Note The core of the seal consists of a metal insert. If it is bent, the ♦...

  • Page 132: Removing And Installing The Inside Door Seal

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.21 Removing and installing the inside door seal During the installation in series, the inside door seals are provided with a sealing compound which is placed on the door flange and subsequently rolled up.

  • Page 133: Removing And Installing The Outside Door Seal

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing – Remove trim panels of pillars ⇒ “3 Trim panels of pillars”, page 263 – Detach the inside door seal - 1 - from the body flange - 2 -.
  • Page 134 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – Press the seal - 1 - with the clips - 2 - on the door. Note The seal - 1 - must rest directly at the seal of the window run.

  • Page 135: Sunroof

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 60 – Sunroof Panoramic roof Summary of components of panoramic roof 1 - Window of panoramic roof 2 - Glue sealing material 3 - Gasket all the way around...
  • Page 136 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note A second mechanic is required for removing and installing. Special tools and workshop equipment required ♦ Separating device for glued windows (set), e.g. -V.A.G 1474/ A- .

  • Page 137: Removing And Installing Roof Roller

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing roof roller Removing roof roller (front and rear) – Remove the moulded headliner ⇒ “7 Moulded headliner”, page 282 – Slide blind up to the end position.

  • Page 138: Materials

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Materials Note The part numbers of the materials are provided in the ⇒ Electronic Catalogue of Original Parts - ETKA . ♦ 2K window pane adhesive ♦...

  • Page 139: Bumpers

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 63 – Bumpers Front bumper Front bumper Note Depending on the model version, slight differences must be taken into consideration when removing and installing the front bumper.
  • Page 140 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.1.2 Removing – Remove wheelhouse liners ⇒ “1.1 Front wheelhouse liner”, page 158 – Remove screws -1- (1,5 Nm). – Remove screws -2- (3,5 Nm). – Detach the front bumper from the left and right guide parts on the wing below the headlights.
  • Page 141 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Be mindful of parallelism and correct gap dimensions for the front bumper - 1 - ⇒ Body Repairs; Rep. gr. 00 ; Body gap dimensions; front body .

  • Page 142: Front Bumper Bracket

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Front bumper bracket 1.2.1 Summary of components 1 - Front bumper bracket Removing and installing – Removing front bumper ⇒ “1.1.2 Removing”, page 132 – Remove impact absorb‐...

  • Page 143: Rear Bumper

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Rear bumper Rear bumper Note Depending on the model version, slight differences must be taken into consideration when removing and installing the rear bumper. 2.1.1 Summary of components...
  • Page 144 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.1.2 Remove the rear bumper – Remove tail lights ⇒ Electrical System; Rep. gr. 94 . – Remove the screws -4- in the area of the left and right wheel‐...

  • Page 145: Rear Bumper Bracket And Runners

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Position the rear bumper with the assistance of a second me‐ chanic. Note When fitting the rear bumper, make sure to guide it parallel at the left and right guide sections.
  • Page 146 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 4 - Nut ❑ Tightening torque - 20 Nm. 5 - Impact absorber (depending upon vehicle equipment) ❑ Secured with double-sided adhesive tape. 6 - Nut ❑...

  • Page 147: Rear Bumper (Spacebook)

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Rear bumper (Spacebook) Summary of components 1 - Spacer sleeve for screw 2 - Lateral guide section 3 - Screw – Tightening torque - 2.2 4 - Rear guide profile 5 - Nut –...

  • Page 148: Cutting Out The Openings For The Parking Aid Sensors (Drill)

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Cutting out the openings for the park‐ ing aid sensors (drill) Predrill the openings Note Avoid damage to the painted bumper side! – Removing the bumper ⇒...
  • Page 149 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Use the cutting tool BEA 000 001 to cut out the opening (di‐ ameter 18 mm). – Use a step drill in order to drill the openings.

  • Page 150: Glazing

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 64 – Glazing Glued windows Tools Note The removal of the glued windows is described in the separating device for glued windows - V.A.G 1474 A- . The corresponding tools from the separating device for glued windows - VAS 6452- can also be used or use the window removal set -VAS 6888- .

  • Page 151: Materials

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 ♦ Cutting tool - V.A.G 1351- ♦ Window removal set - V.A.G 1755- ♦ Hand pressure gun - V.A.G 1628- ♦ Cartridge heater - V.A.G 1939- ♦...

  • Page 152: Removing Windscreen

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1 - Windscreen ❑ Remove windscreen ⇒ “1.4 Removing wind‐ screen”, page 144 ❑ Install windscreen ⇒ “1.4.1 Installing wind‐ screen”, page 146 2 - PUR - glue sealing material ❑...
  • Page 153 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – The moulded headliner can now be lowered sufficiently so that the windscreen can be cut out without damaging the moulded headliner. – Remove the plenum chamber cover ⇒...

  • Page 154: Rear Window - Summary Of Components

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Attach the other end of the thread to the spooler. – Position the spooler in “position l”. – Move the spooler gradually if required and cut out the wind‐...

  • Page 155: Removing And Installing The Rear Window

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1 - Spacer ❑ If these spacers are cut off during window re‐ moval, new spacers must be glued on during re-installation ⇒ ETKA . 2 - Rear window ❑...
  • Page 156 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Cover the painted surfaces along the window with textile ad‐ hesive tape. – Remove glass pieces up to the glue sealing material. – Cut back the adhesive sealant e.g with electrical cutting tool - V.A.G 1561/A- to approx.

  • Page 157: Installing Rear Window

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing rear window Note When installing the rear window, a second mechanic is required. – Prepare new window for fitting ⇒ “1.12 Preparing the new window for fitting”, page 154 –...

  • Page 158: Removing And Installing Extended Rear Window (Spacebook)

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing extended rear window (Spacebook) WARNING It is essential to wear protective goggles and gloves when cut‐ ting hardened PUR adhesive sealing material and when han‐...

  • Page 159: Removing And Installing Side Window (Spacebook)

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – To cut the window - 1 -, use an electrical cutting device, e.g. - V.A.G 1561/A- or a pneumatic cutting device, e.g. -VAS 5177- , cutting thread - 357 853 999 B- or cutting cord - 357 845 955- - 2 -.

  • Page 160: Removing And Installing Side Window (Spacebook)

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1 - Body sheet profiles 2 - Fixing bolts 3 - Seal ❑ Is part of the window. 4 - Side window 1.11 Removing and installing side window...
  • Page 161 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – For cutting the disc, use e.g. an electric cutting device -V.A.G 1561/A- or cutting wire - 357 853 999 B- or cutting cord - 357 845 955- .

  • Page 162: Preparing The New Window For Fitting

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.12 Preparing the new window for fitting 1.12.1 Cut back the adhesive bead Carry out the following tasks Note Cut back the remaining glue sealing material to 1-2 mm just ♦...

  • Page 163: Prepare Body Flange For Fitting

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.13 Prepare body flange for fitting Carry out the following tasks – Cut back the sealing compound on the body flange using the U-shape cutting knife - V.A.G 1561/3- . However do not re‐...

  • Page 164: Minimum Hardening Time

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 WARNING The window must be inserted within 10 minutes as otherwise the adhesion of the window adhesive may be poor. Do not apply the adhesive bead too thick and do not press the windows too hard on the body flange.

  • Page 165: Cleaning Necessary Due To Soiling Through Glue Sealing Material

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 ♦ Pane repair kit - VAS 6092- or -VAS 6093- . 1.17 Cleaning necessary due to soiling through glue sealing material – We recommend using glue remover for cleaning. Observe safety regulations while working.

  • Page 166: Exterior Equipment

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 66 – Exterior equipment Wheelhouse liner Front wheelhouse liner 1.1.1 Removing – Remove wheel ⇒ Chassis; Rep. gr. 44 ; tightening torques for the wheel bolts .
  • Page 167 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.1.2 Installing Note Check the expanding nuts - 2 - for damage, replace them if necessary. – Insert wheelhouse liner - 1 - in the wing.

  • Page 168: Rear Wheelhouse Liner

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Rear wheelhouse liner 1.2.1 Removing – Remove wheel ⇒ Chassis; Rep. gr. 44 ; tightening torques for the wheel bolts . – Unscrew screws -4-. – Pull out rear wheelhouse liner - 1 -.
  • Page 169 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.2.2 Installing DANGER! Check the expanding nuts - 2 and 3 - for damage, replace them if necessary. The expanding nuts seal the interior from exhaust gases. In case of damage, they must absolutely be replaced.

  • Page 170: Exterior Mirrors

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Exterior mirrors Summary of components 1 - Screw ❑ 1 Nm. 2 - Mirror tilting mechanism ❑ Removing and installing – Remove mirror glass ⇒ “2.1.1 Removing and installing mirror glass”,...
  • Page 171 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.1.1 Removing and installing mirror glass WARNING Wear protective gloves and protective goggles when working! Removing – Protect the edges of the housing for damage, e.g. cover with textile adhesive tape.
  • Page 172 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.1.2 Removing and installing the mirror housing Removing – Remove mirror glass ⇒ “2.1.1 Removing and installing mirror glass”, page 163 – Release locking tabs -arrows-.
  • Page 173 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.1.3 Removing and installing frame Removing – Remove mirror housing ⇒ “2.1.2 Removing and installing the mirror housing”, page 164 – Release the tabs on the reverse side.
  • Page 174 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.1.4 Removing and installing exterior mirror (electric operating lever) 2.1.5 Removing – Remove front door trim panel ⇒ “2 Door and side trim panels”, page 257 –...
  • Page 175 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Swivel out the exterior rear-view mirror - 1 - in the lower area from the door and pull out of the window run - 2 - -arrow-.
  • Page 176 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.1.6 Installing Volkswagen Technical Site: http://vwts.ru http://vwts.info – Check correct seating of the insulation. – Guide the line - 3 - through the opening (depending on the vehicle equipment).

  • Page 177: Strips And Trims

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Strips and trims Summary of components - trim strips and covers Monte Carlo front spoiler 1 - Bumpers 2 - Engine trim panel 3 - Monte Carlo front spoiler 4 - Screw ❑...
  • Page 178 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1 - Bumpers 2 - Engine trim panel 3 - Monte Carlo front spoiler 4 - Glue sealing material Monte Carlo rear spoiler Rep. gr.66 - Exterior equipment...
  • Page 179 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1 - Rear bumper 2 - Monte Carlo rear spoiler Monte Carlo - Spaceback rear spoiler 3. Strips and trims...

  • Page 180: Removing And Installing The Cover

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1 - Rear bumper 2 - Monte Carlo rear spoiler 3 - Glue sealing material Removing and installing the cover Note ♦ The ambient temperature as well as the temperature of the parts must be at least 18 °C, maximum 30 °C.
  • Page 181 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Adhesive mate‐ Part number Purpose, application range Denomination, manufacturer, rials comment Glass/paint pri‐ D 009 200 02 Prepare the plastic surfaces before Filling: 10 ml mer for plastic gluing.
  • Page 182 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Only apply adhesive cement to the area -1- of the spoiler -2-. Rep. gr.66 - Exterior equipment...
  • Page 183 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing – The spoiler cannot be removed without being destroyed. Installing the rear spoiler - Spaceback – Apply glass/paint primer - D 822 150 A1 - to adhesive area on the plastic part -1 and 3-.
  • Page 184 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Only apply adhesive cement to the area -1- of the spoiler -2-. Rep. gr.66 - Exterior equipment...
  • Page 185 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing – The spoiler cannot be removed without being destroyed. Install the rear spoiler – Apply glass/paint primer - D 822 150 A1 - to adhesive area on the plastic part -1 and 2-.
  • Page 186 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Only apply adhesive cement to the area -1- of the spoiler -2-. Rep. gr.66 - Exterior equipment...

  • Page 187: Removing And Installing Door Sill Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing – The spoiler cannot be removed without being destroyed. Removing and installing door sill panel ⇒ “3.3.1 Removing and installing door sill panel ”, page 179 ⇒...
  • Page 188 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Push out the sill panel in the direction of arrow -B-. Installing – Clip the front - 2 - and rear - 3 - adapters into the openings (if removed).
  • Page 189 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Dimension -c - = 560.3 ± 1 mm Dimension -d - = 373.5 ± 1 mm Dimension -e - = 186.8 ± 1 mm Dimension -f - = 746.9 ±...
  • Page 190 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Install screws -3- (2.5 Nm) and -1- (1.5 Nm). 3.3.2 Removing and installing door sill panels Note The ambient temperature as well as the temperature of the ♦...
  • Page 191 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Mount side rail attachments – Insert the adapters into the holes after removing blind plugs - 2 and 3 -. – Wash the surfaces with a mild detergent solution and rinse with clean water.

  • Page 192: B-Pillar Trim Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Attach the attachment with tape approximately as shown. – Remove the adhesive tapes from the endpiece after one hour. – Remove queezed out parts of the adhesive cement, e.g with a plastic spatula and clean with a cleaner.
  • Page 193 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1 - B-pillar trim panel 2 - Fixing pins ❑ Part of the trim. 3 - Screw ❑ Tightening torque - 1.8 4 - Foam strip ❑...
  • Page 194 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 3.4.2 Removing Note The trim cannot be removed without being destroyed. Carry out the following tasks – Remove screws -3- (1,8 Nm). – Lever the fixing pins -2- out of the grommets -6- e.g. using a wedge.

  • Page 195: Cover Strip Of Wing

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Cover strip of wing 3.5.1 Installation instructions for cover strip of wing Note Use only the glue remover - D 002 000 10- . ♦ Make sure that the adhesive surfaces are free from dust and ♦...
  • Page 196 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing – Detach the cover strip -1- from the wing -2-. Installing – Remove glue residues -3-. – Slide the cover strip onto the wing -2-.

  • Page 197: Rear Spoiler

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Rear spoiler Rear spoiler - Rapid – Rear spoiler -3-. – Adhesive tape -1-. – Glue sealing material -2-. Removing the rear spoiler – Cover the painted surfaces along the spoiler with textile ad‐...

  • Page 198: Rear Spoiler - Spaceback

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Install the rear spoiler Note The ambient temperature must be above 18°C during the gluing procedure of the spoiler! – Thoroughly clean the adhesive surfaces e.g. with cleaning solution D 009 401 04.
  • Page 199 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Tailgate Spoiler Glue sealing material Double-sided adhesive tape Removing Note Removal is not possible without paint damage to luggage com‐ partment and spoiler. – Cover the painted surfaces along the spoiler with textile ad‐...
  • Page 200 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing Note The ambient temperature must be above 18°C during the gluing procedure of the spoiler! – Thoroughly clean the adhesive surfaces e.g. with cleaning solution D 009 401 04.

  • Page 201: Letterings

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Letterings Installation instructions ♦ Warm up the letterings with a hot-air blower before removing. ♦ If a lettering is removed or installed, only use the glue remover - D 002 000 10- to remove the glue residues.

  • Page 202: Dimensions Of Letterings On The Tailgate - Spaceback

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing – Warm up the emblem - 1 - with a hot-air blower before remov‐ ing. – Remove the logo from the tailgate - 2 -.

  • Page 203: Dimensions Of Letterings On The Tailgate - Rapid

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Dimensions of letterings on the tailgate - Rapid 1 - Škoda lettering ❑ a = 28.6 ± 0.25 mm ❑ b = 23.4 ± 0.25 mm ❑...

  • Page 204: Trailer Coupling

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Trailer coupling ⇒ “5.5.1 Summary of components - Trailer coupling”, page 196 5.5.1 Summary of components - Trailer coupling 1 - Trailer coupling frame Removing –...

  • Page 205: Interior Equipment

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 68 – Interior equipment Interior rear-view mirror Tools Special tools and workshop equipment required ♦ Disassembly wedge - 3409- Removing and installing the interior rear-view mirror 1.2.1...
  • Page 206 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – The installation occurs in reverse order. Rep. gr.68 - Interior equipment...

  • Page 207: Glueing The Retaining Plate For The Interior Rear-View Mirror

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.2.2 Removing interior rear-view mirror with rain and light detector sensor Removing – Switch off the ignition and all electrical components. – Unclip cable cover -2-.
  • Page 208 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1.3.2 Installing Tools 1 - Glass scraper (commercially available) 2 - Blade (commercially available) Carry out the following tasks – Remove retaining plate from mirror pedestal.

  • Page 209: Covers, Storage Areas And Trim Panels

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Covers, storage areas and trim pan‐ Tools Special tools and workshop equipment required ♦ Disassembly wedge - 3409- Centre console 2.2.1 Summary of components 2. Covers, storage areas and trim panels...
  • Page 210 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1 - Centre console 2 - Armrest Rep. gr.68 - Interior equipment...
  • Page 211 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.2.2 Removing and installing centre console 1 - Drink holder and storage area ❑ Clipped onto centre console. 2 - Screw ❑ Tightening torque - 1.5 3 - Cap of handbrake ❑...
  • Page 212 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 6 - Cap ❑ The fixing screw for the centre console is located under the cap. 2.2.3 Replacing the central console – When replacing the central console you will also need to cut...

  • Page 213: Summary Of Components - Armrest

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Summary of components – armrest 1 - Armrest 2 - Sustainer 3 - Screw ❑ Tightening torque - 5 4 - Cover for left armrest pivot...

  • Page 214: Removing And Installing The Armrest

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Take off sustainer -1-. Installing – The installation occurs in reverse order. Removing and installing the armrest Removing side covers of the armrest – Pivot armrest to maximum position of 110°.
  • Page 215 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing front armrest 2. Covers, storage areas and trim panels...

  • Page 216: Removing And Installing The Sun Visor

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing – Unclip covers for armrest pivot -4 and 5-. – Remove screw -3- (5 Nm) and slide out the armrest -1- back from the sustainer -2-.
  • Page 217 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1 - Mounting bracket for right sun visor Removing – Unclip sun visor (Pos. 3) from mounting bracket. – Push out the cap (Pos. 2) thereby unlocking the expansion clips of the mounting bracket.

  • Page 218: Recessed Handles

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Recessed handles Removing and installing the recessed handles of the roof Removing – Fold down the recessed handle - 1 - and swivel out the cap - 2 -.
  • Page 219 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note Ensure that the spreader clips -3- are fully pressed in. ♦ The spreader clips -3- spread the clips of the recessed handle ♦ -arrows- apart when pressing in.

  • Page 220: Passenger Protection

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 69 – Passenger protection Seat belts Removing and installing the front seat belts Removing WARNING ♦ Observe the general safety instructions for working on air‐ bag, belt tensioner and battery separation units (pyrotech‐...
  • Page 221 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 WARNING When electrostatic discharges occur, there is a risk of the belt tensioners being activated unintentionally. Therefore, the me‐ chanic must discharge himself electrostatically before sepa‐...

  • Page 222: Removing And Installing The Front Seat Belt Height Adjuster

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Unscrew screw -1- (40 Nm) and loosen the belt end fitting -2- from the body. Installing The installation occurs in reverse order. – Connect the vehicle battery ⇒ Electrical System; Rep. gr. 27 ;...

  • Page 223: Removing And Installing The Front Seat Belt Buckle

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove screw -2- (40 Nm). – Remove seat belt buckle -1-. Note The screw -2- is microencapsulated and must be replaced ♦ each time it has been released.

  • Page 224: Removing And Installing The Outer Rear Seat Belts

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note The screw -2- is microencapsulated and must be replaced ♦ each time it has been released. Before installing the new screw, the thread of the correspond‐...
  • Page 225 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove top part of side luggage compartment trim panel ⇒ “5.2 Removing and installing top part of side luggage com‐ partment trim panel”, page 278 –...

  • Page 226: Removing And Installing The Rear Middle Seat Belt

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – The installation occurs in reverse order. Removing and installing the rear middle seat belt Removing – Remove the seat bench ⇒ “2.1 Removing and installing the rear seat bench”, page 295 –...

  • Page 227: Removing And Installing The Rear Double Belt Buckle

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove the belt buckle with the lap belt -3- from the mounting boss -2-. Installing – The installation occurs in reverse order. Removing and installing the rear double...

  • Page 228: Inspect Seat Belts

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Inspect seat belts WARNING The seat belt system must be inspected systematically after every accident! If one of the inspection points reveals any damage inform the customer that the seat belts must be re‐...
  • Page 229 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 • If damage is detected (case 1 and 2) on a vehicle which has been involved in an accident (as shown below) - replace the seat belt together with the belt buckle.
  • Page 230 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 2.1.3 Seat belt buckle - visual inspection – Check belt buckle for fractures and flaking. • In case of damage, the seat belt and the belt buckle must be replaced.

  • Page 231: Special Instructions For The Belt Tensioner

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Special instructions for the belt tension‐ WARNING ♦ The open end of a belt tensioner must never be pointed towards people. ♦ Handle the seat belt tensioner units with great care when removing and installing.

  • Page 232: Airbag

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Airbag Tools Special tools and workshop equipment required ♦ Vehicle diagnosis, measurement and information system Airbag system - Overview 1 - Pressure sensor for side impact, front passenger's side 2 - Side airbag unit front pas‐...

  • Page 233: Observe The General Safety Instructions For Working On Airbag, Belt Tensioner And Battery Separation Units (Pyrotechnical Components)

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Observe the general safety instructions for working on airbag, belt tensioner and battery separation units (pyrotechnical components) WARNING ♦ Inspection, removal and installation and repair work must only be carried out by properly qualified personnel.

  • Page 234: Special Instructions For Driver And Front Passenger Airbag

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 ♦ Pyrotechnical components, which have fallen on a hard surface, must not be re-installed. ♦ Before handling pyrotechnical components of the restraint system, for example, disconnecting the electrical plug connection, the mechanic must discharge himself electro‐...

  • Page 235: Replacing Parts Of The Airbag System

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Replacing parts of the airbag system Accident with deployment of airbag Note “Compulsory registration before repair” Note regarding deploy‐ ment of airbag and non-deployment of airbag in the ⇒ Technical Service Handbook .

  • Page 236: Removing And Installing The Airbag Control Unit

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Replace all damaged parts if necessary (visual inspection) with new original parts. After the control unit and other damaged parts have been re‐ placed the control unit must be encoded again.

  • Page 237: After Replacement, Configure The Control Unit

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Unlock the locking mechanism from the plug -1- starting from the footwell on the front passenger side. – Disconnect plug -1- from control unit. – Release nuts -1- (9 Nm).

  • Page 238: Installing And Removing Sensor For Side Impact On The B-Pillar

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Select “Code control unit for airbag”. Installing and removing sensor for side impact on the B-pillar WARNING Safety regulations should be observed during handling ⇒ “3.3 Observe the general safety instructions for working on airbag, belt tensioner and battery separation units (pyrotech‐...

  • Page 239: Removing And Installing Front Passenger Airbag Key Switch

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Unplug connector -3-. – Remove the screw - 1 - (9 Nm) and remove the sensor - 2 -. Installing – The installation occurs in reverse order.

  • Page 240: Summary Of Components Of Steering Wheel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Release catches (Pos. 2 and 3) and unscrew key switch for front passenger's airbag (Pos. 1) out of the front passenger's side glovebox. Installing – Clip the key switch into glovebox on the front passenger side.

  • Page 241: Removing And Installing Driver Airbag Unit

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 1 - Steering wheel Removing – Remove driver's airbag unit ⇒ Item 3 (page 233) – Position the steering wheel to centre position (wheels in straighta‐...
  • Page 242 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing – Disconnect battery earth strap ⇒ Electrical System; Rep. gr. 27 . – Put steering wheel in the lowest position. – Pull out steering wheel fully up to the limit stop.

  • Page 243: Removing And Installing Restoring Ring With Slip Ring

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Disconnect plug connection -1- and if necessary -2- (only for vehicles with multi-function steering wheel). – Lay aside the airbag unit in such a way that the impact ab‐...
  • Page 244 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Disconnect the vehicle battery ⇒ Electrical System; Rep. gr. 27 ; disconnect and connect the battery . – Remove the glove compartment ⇒ “1.2 Removing and installing the glove compartment”, page from the dash panel -1-.

  • Page 245: Removing And Installing Side Airbag

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note If the airbag control indicator - K75 - indicates a fault after as‐ sembly, the event memory must be queried ⇒ Vehicle diagnostic tester. 3.16...
  • Page 246 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing WARNING ♦ Observe the general safety instructions for working on air‐ bag, belt tensioner and battery separation units (pyrotech‐ nical components) ⇒ page 225 ♦ Prior to the handling of pyrotechnical components (for ex‐...

  • Page 247: Head Airbag

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 WARNING Switch on the ignition before connecting the battery. Improper handling of pyrotechnic components may lead to unwanted deployment after the battery has been connected. Nobody should be inside the vehicle when the battery is being connec‐...
  • Page 248 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 ❑ 5.2 Nm. 4 - Retaining clip 5 - Retaining clip 3.17.2 Removing and installing head airbag with ignition for head airbag driver's side/front passenger side - N251 - / -...
  • Page 249 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Unclip the holding clamp -1- from the A pillar. WARNING Prior to the handling of pyrotechnical components (for exam‐ ple, disconnecting the electrical plug connection) the person who carries out this operation must “discharge himself elec‐...
  • Page 250 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove plug -1- and pull out from head airbag unit -2- -arrow-. – Remove the screw -3- from the head airbag. – First unhook the head airbag -1- at the front from the body -arrow B- and push out towards the rear.
  • Page 251 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Screw in screw - 1 - (5.2 Nm). – Rotate the rear retaining clip -1- downwards by 90° -arrow- and engage in the body. – Press in the remaining retaining clips of the head airbag until they audibly lock into place, beginning at the gas generator towards the front and rear.

  • Page 252: Trim, Insulation

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 70 – Trim, insulation Dash panel Removing and installing the dash panel Summary of components of dash panel 1 - Dash panel 2 - Screw ❑ Tightening torque - 1.5 Volkswagen Technical Site: http://vwts.ru http://vwts.info...
  • Page 253 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove the steering wheel ⇒ “3.12 Summary of components of steering wheel”, page 232 – Remove steering column trim panel ⇒ “1.3 Removing and installing the steering column trim pan‐...
  • Page 254 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove the sunlight penetration photosensor ⇒ Heating and Air Conditioning; Rep. gr. 87 . – Remove vents, right, left (pull out sender plugs) and centre vent (disconnect plug connections for hazard warning light switch and airbag deactivation warning light) ⇒...
  • Page 255 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove screws -1- (1,5 Nm). – Remove screw -1- (1,5 Nm). – Remove screw -1- (1,5 Nm). 1. Dash panel...
  • Page 256 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove screw -1- (1,5 Nm). – Remove screw -1- (1,5 Nm). – Remove fixing screws for front passenger's airbag unit - 1 - (9 Nm).

  • Page 257: Removing And Installing The Glove Compartment

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove the dash panel - 1 - from the vehicle with the assis‐ tance of a second mechanic. Installing – The installation occurs in reverse order.
  • Page 258 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Loosen the glove compartment from the dash panel. – Disconnect plug connection for front passenger airbag deac‐ tivation. – Detach intake hose for AC glove compartment.

  • Page 259: Removing And Installing The Steering Column Trim Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing the steering column trim panel Removing – Remove driver's airbag unit ⇒ “3.13 Removing and installing driver airbag unit”, page 233 – Remove the steering wheel ⇒...

  • Page 260: Removing And Installing The Cross Member For The Dash Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – Slide decorative trim into the recesses in the dash panel. – Press in the panel until the clips click into place. – Install screws -1- (1.5 Nm).
  • Page 261 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Removing the left footwell vent on the driver side ⇒ Heating, Air Conditioning; Rep. gr. 80 . – Remove the steering column assembly from the crossmember ⇒...
  • Page 262 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Release the screw -1- in the plenum chamber on the driver's side (20 Nm). – Press out expanding pins -2-. – Pull out expanding rivets.
  • Page 263 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove screws -3- (20 Nm). – Remove screw -1- (20 Nm). – Slacken wiring loom attachment from cross member. Installing – The installation occurs in reverse order.

  • Page 264: Removing And Installing Impact Absorbers

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing impact absorb‐ Removing – Assignment ⇒ Electronic Catalogue of Original Parts . – Removing dash panel ⇒ “1.1 Removing and installing the dash panel”, page 244 –...

  • Page 265: Door And Side Trim Panels

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Door and side trim panels Removing and installing the front door trim panel Removing – Switch off the ignition and all electrical components. – Remove trim -2- for power window lifter ⇒ Electrical System;...
  • Page 266 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Caution When releasing the door trim panel, there is the risk that dam‐ age may occur on the fixing elements! To prevent this, the specified location and order of the clip connections to be loos‐...

  • Page 267: Removing And Installing The Rear Door Trim Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Push the Bowden cable -3- on the inside of the door trim panel out of the inner door control -2- in -direction of arrow- and un‐...
  • Page 268 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove screws -2- (4,5 Nm). – Turn the nut -4 - by 90° at the bottom side using the open-end spanner SW 10 and unlock the catch peg.
  • Page 269 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Pull the door trim panel towards the top and out of the window channel. – Push the Bowden cable -3- on the inside of the door trim panel out of the inner door control -2- in -direction of arrow- and un‐...
  • Page 270 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – On vehicles with manual window lifters, the installation posi‐ tion of the window crank -1- on a closed crank pulley is parallel to the pull handle -2-.

  • Page 271: Trim Panels Of Pillars

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Trim panels of pillars Removing and installing top trim panel of pillar A Removing – Unclip the trim panel of the A pillar -1- out of the supports of the A pillar starting at the top.

  • Page 272: Removing And Installing Bottom Trim Panel Of Pillar A On The Driver's Side

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing bottom trim panel of pillar A on the driver's side Removing – Remove the operating lever for the front flap (Pos. 1) ⇒ “1.9.2 Removing and installing”, page 31 –...

  • Page 273: Removing And Installing Bottom Trim Panel Of Pillar A On The Front Passenger Side

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note Ensure that the trim panel is located in the double-braided strip of the door seal after the installation. Removing and installing bottom trim panel of pillar A on the front passenger...

  • Page 274: Removing And Installing Top B-Pillar Trim Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note Before the installation, check all the fixing elements for dam‐ ♦ age, if necessary replace. Ensure that the trim panel is located in the double-braided strip ♦...

  • Page 275: Removing And Installing Bottom B-Pillar Trim Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Release screw for front seat belt -1- (40 Nm). – Pull the seat belt through the opening in the trim panel. – Remove the trim panel from the vehicle.
  • Page 276 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – The installation occurs in reverse order. Carry out the following tasks – After installing the trim panels, ensure that the trim panels are located in the double-braided strip of the door seal.

  • Page 277: Removing And Installing Trim Panel Of Pillar C

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing trim panel of pillar C Removing – Loosen the C-pillar trim panel -1- in the front area out of the double-braided strip of the door seal.

  • Page 278: Removing And Installing C And D Pillar Trim Panels (Spaceback)

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – After installing the trim panel, ensure that the trim panel is lo‐ cated in the double-braided strip of the door seal. Removing and installing C and D pillar trim panels (Spaceback) Removing –...

  • Page 279: Door Sill Panel And Wheel House Trim Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Door sill panel and wheel house trim panel 3.8.1 Removing and installing door sill panel Removing – Remove the seat bench ⇒ “2.1 Removing and installing the rear seat bench”, page 295 –...
  • Page 280 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – The installation occurs in reverse order. – Ensure that the door sill panel is placed in the double-braided strip of the door seal. Note Before the installation, check all the fixing elements for damage, if necessary replace.
  • Page 281 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing – Removing the rear seat bench ⇒ “3 Removing and installing backrests”, page 298 – Remove top trim panel of pillar C ⇒ “3.6 Removing and installing trim panel of pillar C”, page 269 –...

  • Page 282: Tailgate Trim Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Tailgate trim panel Removing and installing tailgate trim panel Removing – Release the screw - 6 - (2.5 Nm) and remove the pull handle - 5 -.

  • Page 283: Removing And Installing The Tailgate Trim Panel (Spaceback)

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note Before the installation, check all the fixing elements for damage, if necessary replace. Removing and installing the tailgate trim panel (Spaceback) Removing – Release the screw - 8 - (2.5 Nm) and remove the pull handle - 7 -.
  • Page 284 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note Before the installation, check all the fixing elements for damage, if necessary replace. Rep. gr.70 - Trim, insulation...

  • Page 285: Luggage Compartment Trim Panels

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Luggage compartment trim panels Removing and installing the tailgate/lug‐ gage compartment cover Removing – Fold up the base of the luggage compartment floor. – Removing body-bound rivet -4-.

  • Page 286: Removing And Installing Top Part Of Side Luggage Compartment Trim Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note Before the installation, check all the fixing elements for damage, if necessary replace. – Ensure that the tailgate/luggage compartment cover is located in the double-braided strip of the tailgate seal after the instal‐...

  • Page 287: Removing And Installing Side Luggage Compartment Trim Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing side luggage compartment trim panel Removing – Remove the tailgate/luggage compartment cover ⇒ “5.1 Removing and installing the tailgate/luggage compart‐ ment cover”, page 277 –...
  • Page 288 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Take the trim panel -1- out of the luggage compartment. – Position -5- expanding nut. Installing – The installation occurs in reverse order. Note Before the installation, check all the fixing elements for damage, if necessary replace.

  • Page 289: Removing And Installing Side Luggage Compartment Trim Panel

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing side luggage compartment trim panel 1 - Fixing hooks 2 - Screw - 2.5 Nm 3 - Expanding nut 4 - Fixing hooks 5 - Screw - 1.2 Nm...

  • Page 290: Moulded Headliner

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Moulded headliner Removing and installing moulded head‐ liner Removing – Switch off the ignition and all electrical components. – Removing sun visors ⇒ “2.6 Removing and installing the sun visor”, page 208 –...
  • Page 291 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Loosen rear moulded headliner -1- and unclip clip -2-. – Loosen the moulded headliner -1- out of the door seals. – Carefully lower the moulded headliner -1- with the assistance of a 2nd mechanic (risk of fracture).

  • Page 292: Removing And Installing The Dampings And Roof Reinforcements

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note Before the installation, check all the fixing elements for damage, if necessary replace. – Ensure that the moulded headliner -1- is located in the double- braided strip of all the door seals after the installation.
  • Page 293 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing Note When installing the dampings and the roof reinforcements, pay attention to the handling instructions of the glue. – Use the hand pressure gun to apply the glue - D 190 MKD A3- on the front and rear -2- damping and roof reinforcements -1-.

  • Page 294: Seat Frames

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 72 – Seat frames Front seats Removing and installing front seat Removing – Put the seat into the foremost position by means of the longi‐ tudinal adjustment.
  • Page 295 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Caution If the seat is lifted out of the vehicle or transported, it must not be touched at the component parts. These include the belt buckle, the lever for the longitudinal seat adjustment, the seat height adjustment lever and the seat trim panels.
  • Page 296 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 WARNING If a thread in the support panel of the seat crossmember is damaged during the installation, it is not permitted to rework the damaged thread! In this case, the support panel of the seat crossmember must be replaced.

  • Page 297: Adjustment)

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – The installation occurs in reverse order. Note Before the installation, check all the fixing elements for damage, if necessary replace. Removing and installing the seat up‐...
  • Page 298 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Note The backrest adjustment lever -6- cannot be detached from the adjustable axle without being destroyed. – Pull up the handle -2- and press the metal tab of the retaining clip -3- towards the inside using a small screwdriver.

  • Page 299: Removing And Installing The Operating Lever Of The Seat Height Adjustment

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Loosen the seat upholstery -2- from the seat rack -1- and re‐ move the seat upholstery. Installing – The installation occurs in reverse order. Note Before the installation, check all the fixing elements for damage, if necessary replace.

  • Page 300: Removing And Installing The Grip For The Seat Height Adjuster

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – The installation occurs in reverse order. Removing and installing the grip for the seat height adjuster Removing Note To provide a better overview, the retaining clip is shown in the illustration in its removed condition.

  • Page 301: Removing The Headrest Guides

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove retaining clip -2- from adjusting lever -3-. Installing Note Before the installation, check the retaining clip -2- for damage, replace if necessary. – The installation occurs in reverse order.
  • Page 302 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – The installation occurs in reverse order. Rep. gr.72 - Seat frames...

  • Page 303: Rear Seats

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Rear seats Removing and installing the rear seat bench Removing – Grip on both sides with both hands under the seat bench - 1 - in the area of the mounting grommet - 2 - and pull up forcefully and with a sudden motion in the -direction of arrow-.
  • Page 304 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – Connect the plug connections for seat bench heating (de‐ pending on vehicle equipment). – Before assembling the seat bench - 2 - replace the mounting grommets as these parts are not designed for reuse.
  • Page 305 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Insert seat bench in - direction of arrow - on both sides with the crash hooks - 1 - into the mounting grommets - 2 - until they audibly click into place.

  • Page 306: Removing And Installing Backrests

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Removing and installing backrests Removing – Remove deflection fitting below for the middle safety belt ⇒ “1.8 Removing and installing the rear double belt buckle”, page 219 –...

  • Page 307: Seat - Padding, Covers

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 74 – Seat - padding, covers Covers and upholstery of the front seats Tools Special tools and workshop equipment required ♦ Upholstery retaining clip pliers, e.g. - V.A.G 1634-...
  • Page 308 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Fold up the cover -2- all around and remove the upholstery retaining clips -1-. – Remove the cover - 2 - from the upholstery - 3 -.

  • Page 309: Removing And Installing The Cover And The Upholstery Of The Front Seat Backrest

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Further installation occurs in reverse order. Removing and installing the cover and the upholstery of the front seat backrest Removing Note When disassembling, ensure that the backrest upholstery is ♦...
  • Page 310 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove the seat trim panel on the tunnel side ⇒ “1.5 Removing and installing the seat trim panel on the tun‐ nel side”, page 291 –...
  • Page 311 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Pull the upholstery -1- over both headrest guides and remove it from the backrest frame -2-. Installing – Slide the upholstery onto the backrest frame.
  • Page 312 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Attach the cover -1- with new upholstery retaining clips -2-, at the indicated points -3-, using the upholstery clip pliers - V.A.G 1634- . – Further installation occurs in reverse order.

  • Page 313: Rear Covers And Seat Upholstery

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Rear covers and seat upholstery Tools Special tools and workshop equipment required ♦ Upholstery retaining clip pliers, e.g. - V.A.G 1634- Removing and installing cover and seat...
  • Page 314 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Roll up the cover -1- all around. – Remove all the upholstery retaining clips -3-. – Remove the cover - 1 - from the upholstery - 2 -.
  • Page 315 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – Attach the cover - 1 - with new upholstery retaining clips - 3 - to the upholstery - 2 - using the upholstery clip pliers - V.A.G 1634- .

  • Page 316: Removing And Installing Entire Cover And Backrest Upholstery

    Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Further installation occurs in reverse order. Removing and installing entire cover and backrest upholstery Removing – Removing backrest ⇒ “3 Removing and installing backrests”, page 298 –...
  • Page 317 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Remove all the upholstery retaining clips - 3 - on the front side. – Remove the cover - 1 - from the upholstery - 2 -.
  • Page 318 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 Installing – Attach the cover - 1 - with new upholstery retaining clips - 3 - to the upholstery - 2 - using the upholstery clip pliers - V.A.G 1634- .
  • Page 319 Rapid NH 2014 ➤ , Rapid Spaceback 2014 ➤ Body Work - Edition 10.2018 – Further installation occurs in reverse order. 2. Rear covers and seat upholstery...

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