Table of Contents
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Contents
Contents
Contents
Related Manuals .................................................. 3
Isolation System Overview .................................... 4
How the Isolation System Works ..................... 4
Spraying Waterborne Fluids
Electrostatically ................................ 4
Models................................................................. 5
Approved System Components....................... 5
Warnings ............................................................. 8
Component Identification..................................... 11
Typical Installation .............................................. 12
Installation.......................................................... 13
System Requirements .................................. 13
Display Warning Signs ................................. 13
Installation Location ..................................... 13
Install the System......................................... 13
Ventilate the Spray Booth ............................. 13
Mount the Cabinet........................................ 14
Install the Light Tower .................................. 15
Grounding ................................................... 16
Connect the Hoses ...................................... 17
Connect the CAN Cables.............................. 21
Connect the Power Supply ........................... 23
Connect the Gun Flush Box .......................... 23
Install the Optional System Stop Pneumatic
Input Kit ......................................... 25
Wire the System Stop Digital Input ................ 26
Install the Optional System Status
Output ........................................... 26
Check the Grounding of the Spray Gun and
Isolation System ............................. 27
Flush the Equipment Before First Use ........... 28
Operation ........................................................... 29
Operation Overview ..................................... 29
Fluid Voltage Discharge and Grounding
Procedure ...................................... 29
Pressure Relief Procedure............................ 31
Change)......................................... 33
Flush the System (Color Change Enabled
Systems)........................................ 35
Gun Flush Box Operation ............................. 36
Prime the Isolation System ........................... 37
Spray with the Isolation System .................... 37
Adjust the Gun Fluid and Air Settings ............ 38
Shutdown .................................................... 39
Control Interface ................................................. 40
Menu Bar .................................................... 41
Soft Key Icons ............................................. 41
Navigate the Screen..................................... 41
Run Screens and Setup Screens .................. 42
Control Interface Setup and Maintenance............. 43
Enable USB Data......................................... 43
USB Logs.................................................... 43
System Configuration Settings File................ 43
Custom Language File ................................. 43
Download System Data ................................ 44
2
Upload System Configuration ....................... 45
Clean the Screen Surface............................. 45
Update the System Software ........................ 45
Run Menus ........................................................ 49
Home Screen .............................................. 49
Events Screen ............................................. 54
Status Screens ............................................ 54
Setup Menus ...................................................... 56
Presets........................................................ 56
Purge Screens 1-5 ...................................... 57
Pump Screens ............................................. 58
Advanced Screens ....................................... 59
Calibrate Screens ........................................ 61
Maintenance Screens................................... 63
System Screen ............................................ 69
Maintenance ...................................................... 70
Routine Maintenance ................................... 70
Prepare the System for Service..................... 71
Check for Fluid Leaks................................... 71
Replace the Wash Fluid ............................... 72
Check and Lubricate the Ground Rod............ 72
Check the Bleed Resistor ............................. 73
Check the Door Switch ................................. 73
Troubleshooting.................................................. 74
General Troubleshooting .............................. 74
LED Diagnostic Information .......................... 78
Troubleshooting the Control Interface............ 78
Voltage Loss Troubleshooting....................... 79
Troubleshooting Color Change Solenoid
Valves ........................................... 81
Error Codes........................................................ 84
Repair................................................................ 93
Prepare the Isolation System for
Service .......................................... 93
Service the Isolation Valve............................ 94
Service the Isolation Fluid Pump ................. 104
Service the Electrical Controls .................... 109
Pneumatic Connections.............................. 114
Wiring Connections .................................... 116
Color Change: Pneumatic and Wiring
Connections ................................. 118
Parts................................................................ 119
Isolation System ........................................ 119
25N030 Isolation Valve Parts ...................... 125
25N031 Isolation Fluid Pump Parts ............. 127
Electronic Control Parts ............................. 129
Repair Kits and Accessories.............................. 132
Accessories ............................................... 132
Kit 26B400, Supply Pump ........................... 134
Color Change Components ........................ 135
Isolation Valve Kits..................................... 139
Pump Kits.................................................. 141
Performance .................................................... 142
Ignitability of Coating Materials .......................... 143
Dimensions ...................................................... 144
3A7370C
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Table of Contents
Troubleshooting
