Service Schedule - KTM 450 SX-F EU Repair Manual

SERVICE SCHEDULE
Service schedule
SIN
Check and charge the battery.
Change the engine oil and oil filter, clean the oil screen. ( .. p. 195)
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Check the front brake linings. ( .. p. 97)
Check the rear brake linings. ( .. p.
lOll
Check the brake discs. ( .. p. 84)
Check the brake lines for damage and leakage.
Check the rear brake fluid level. ( .. p. 104)
Change the foot brake cylinder seals.
Check the free travel of the foot brake lever. ( .. p. 103)
Check the frame and swingarm.
Check the swingarm bearing.
Check the shock absorber linkage.
Conduct a minor fork service. ( .. p. 15)
Conduct a major fork service. ( .. p. 14)
Check the tire condition. ( .. p. 85)
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Check the tire air pressure. ( .. p. 85)
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Check the wheel bearing for play.
Check the wheel hubs.
Check the rim run-out.
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Check the spoke tension. ( .. p. 86)
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Check the chain, rear sprocket, engine sprocket and chain guide. ( .. p. 90)
Check the chain tension. ( .. p. 89)
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Lubricate all moving parts (e.g., hand lever, chain, ... ) and check for smooth operation.
Check the fluid level of the hydraulic clutch. ( .. p. 190)
Check the brake fluid level of the front brake. ( .. p. 99)
Check the free travel on the hand brake lever. ( .. p. 99)
Check the steering head bearing play. ( .. p. 44)
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Check the valve clearance.
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Check the clutch.
Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking, leaks and
correct routing.
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Check the anti-freeze and coolant level. ( .. p. 191)
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Check the cables for damage and routing without sharp bends.
Check that the cables are undamaged, routed without sharp bends and set correctly.
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Clean the air filter and air filter box. ( .. p. 76)
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Change the glass fiber yarn filling of the main silencer. ( .. p. 73)
Check the screws and nuts for tightness.
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Check idle.
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Final check: Check the vehicle for safe operation and take a test ride.
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Make the service entry in KTM DEALER. NET and in the service record.
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SIN:
Once after 1 operating hour - corresponds to about 7 liters of fuel (1.8 US gal)
510A: Every 10 operating hours - corresponds to about 70 liters of fuel (18.5 US gal) I after every race
520A: Every 20 operating hours - corresponds to about 140 liters of fuel (37 US gal)
530A: Every 30 operating hours - corresponds to about 210 liters of fuel (55.5 US gal)
218
I
510A 520A 530A
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