Page 1 This documentation pertains to EXAMPLE Operating Instructions Installation Instructions Medium-Voltage Drive SINAMICS GM150 Type 6SL3810-2LN31-8AA2 Edition 10/2019 www.siemens.com/drives...
Page 2 28.10.2019 13:32 V32.00...
Page 3 Introduction Safety instructions Description Medium-Voltage Drive Preparations for use SINAMICS GM150 Type 6SL3810-2LN31-8AA2 Installation Electrical connection Operating Instructions Installation Instructions Start-up Operation Maintenance Spare parts Disposal This documentation pertains to Service & Support EXAMPLE Technical data and drawings Checklists and forms...
Page 4: Edition
Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Table Of Contents
SINAMICS Control Unit......................34 3.5.2 Power Stack Adapter ......................35 3.5.3 Terminal Modules........................36 3.5.4 Precharging..........................36 3.5.5 Electromechanical door interlock system................36 3.5.6 Make-proof grounding switch ....................37 3.5.7 Circuit-breaker (provided by the customer)................37 3.5.8 Converter transformer ......................37 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 6 Power cable connection at the drive output from above (option M78) ........54 3.6.37 Capacitor release (option N20) ....................54 3.6.38 Controlled outgoing circuit for auxiliary equipment 400 V 3 AC (option N30) .......55 3.6.39 Braking resistor (option Y73)....................55 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 7 Connecting the DC bus ......................76 Connecting the interface terminals..................77 Ensuring cooling air........................77 5.10 Installing the battery of the uninterruptible power supply ............77 Electrical connection...........................79 Safety instructions for electrical connections .................79 Electromagnetic compatibility....................81 Potential concept........................84 Electrical requirements......................85 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 8 Parameters...........................136 8.4.2 Parameter types........................137 Functions..........................138 8.5.1 Setpoint channel and closed-loop control ................138 8.5.1.1 Setpoint channel ........................138 8.5.1.2 Vector control ........................141 8.5.1.3 U/f control..........................144 8.5.2 Analog and digital inputs/outputs ..................145 8.5.2.1 Analog outputs ........................145 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 9 Replacing filter mats......................182 9.4.6 Maintaining the fan.......................182 9.4.6.1 Replace the fans........................183 9.4.7 Load operator panel firmware, parameter and signal descriptions ........184 9.4.8 Replacing the back-up battery of the AOP30 operator panel ..........185 Repair...........................187 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 10 List of signals for the operation screen..................109 Table 8-2 Scaling............................111 Table 8-3 Overview of important parameters (equipment commissioning) ..........125 Table 8-4 Drive Object VectorMV......................127 Table 8-5 Parameter..........................139 Table 8-6 Parameter..........................139 Table 8-7 Parameter..........................140 Table 8-8 Parameter..........................141 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 11 Example: Connecting the power cables ..................87 Figure 6-6 Connection of the supply-system power cable................89 Figure 6-7 Connecting the external encoder to the SMC30 Sensor Module ..........92 Figure 6-8 Connection example 1: HTL encoder, bipolar, with reference signal ..........92 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 12 Example of an AVT combination module ..................189 Figure 9-11 Replacing the operator panel ....................190 Figure 9-12 Release the screwed connection of the DC link busbar............192 Figure 9-13 Release the screwed connection of the DC link busbar............192 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 13: Sinamics Gm150 6Sl3810-2Ln31-8Aa2
Table of contents Figure 9-14 Withdrawing the diode module ....................192 Figure 9-15 Releasing screw connections....................194 Figure 9-16 Replacing the precharging transformer ..................198 Figure 9-17 Replacing the precharging rectifier....................199 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 14 Table of contents SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 15: Introduction
● Lists are formatted as bulleted lists. – Lists on the second level are hyphenated. Note The note provides you with additional information about the product itself, handling the product - and the relevant documentation. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 16 Introduction 1.1 About these instructions SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 17: Safety Instructions
EN 50110‑1 "Working in a no-voltage state" in the specified sequence. 5 safety rules 1. Disconnect the system. Also disconnect the auxiliary circuits, for example, anti-condensation heating. 2. Secure against reconnection. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 18: Safe Handling
● Check the function of the grounding switch before carrying out any other work at the drive. ● Carefully comply with the 5 safety rules (Page 17). SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 19 The maximum permissible input currents are listed in the "Technical specifications". ● Remove contamination and dirt. ● After installation and mounting, carefully check that no objects have been left in the device. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 20: Electromagnetic Fields In Electrical Power Engineering Installations
Electromagnetic fields in electrical power engineering installations Electromagnetic fields are generated during operation of electrical power engineering installations. Electromagnetic fields can interfere with electronic devices, These devices can malfunction if electromagnetic fields are present. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 21: Components That Can Be Destroyed By Electrostatic Discharge (Esd)
The necessary ESD protective measures for the entire working range for electrostatically sensitive devices are illustrated once again in the following drawings. Precise instructions for ESD protective measures are specified in the standard DIN EN 61340‑5‑1. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 22: Information For Nominated Persons In Control Of An Electrical Installation
"Technical data and drawings." Ensure that the specific safety and construction regulations and the regulations for using personal protective equipment are observed during all work. ● The operating instructions and the complete product documentation are always available when carrying out any work. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 23: Grounding Concept
Select the highest cross-section of the protective grounding conductor from one of the following variants: – According to local wiring regulations – Calculated according to IEC 60364-5-54, 543.1 – Half a phase conductor cross-section SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 24: Installation Site Safety
In Germany, "electromagnetic fields" are subject to regulations BGV B11 and BGR B11 stipulated by the German statutory industrial accident insurance institution. ● Display adequate hazard warning notices on the installation. ● Place barriers around hazardous areas. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 25: Residual Risks
– Extraordinarily high temperatures, including open fires as a result of the fault – Emissions of light, noise, particles or gases Devices with "Open Type/IP20 degree of protection" must be installed in an electrical room or a comparable environment. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 26: Security Information
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks.
Page 27 Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
Page 28 Safety instructions 2.9 Security information SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 29: Description
DC link has been completely discharged. ● The EMERGENCY OFF mushroom pushbutton in the cabinet door is a pushbutton with mechanical interlock system for EMERGENCY OFF, Stop Category 0 (standard). SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 30: External Safety Components
– Supply voltage monitoring – GSV monitoring – Circuit-breaker monitoring ● Differential pressure monitor (fan failure, blocked filter mats) ● Shutdown in the event of semiconductor failure ● Shutdown in the event of control component failure SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 31: Protection And Monitoring Functions For External Components
Components The basis configuration is equipped with the following components: ● 12-pulse Basic Line Module ● DC link ● Motor Module An optional 24-pulse Basic Line Module is also available for other configurations. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 32: Design Of The Basic Line Module
Design of the power unit 3.3.2 Design of the Basic Line Module In a 12-pulse configuration, the Basic Line Module consists of a rectifier module. In a 24-pulse configuration, the Basic Line Module comprises two rectifier modules. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 33: Design Of The Motor Module
2 neutral-point diodes or 2 IGBT power semiconductors. The IGBTs can limit and disconnect a short-circuit current. This means that a short-circuit generally only results in the drive stopping, and damage to the device is avoided. Figure 3-3 Motor Module SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 34: Gating
3.5.1 SINAMICS Control Unit The CU320 Control Unit is the central control module of the drive's open-loop and closed-loop control system. The connections are wired internally to the customer terminal block. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 35: Power Stack Adapter
Switches of the analog inputs, voltage/current measurement AI1 ⑫ X221, X222 Analog and digital inputs, temperature sensor connections ⑬ LEDs Diagnostics via LEDs ⑭ X210 Electronics power supply Figure 3-4 Overview of PSA interfaces SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 36: Terminal Modules
You can open the doors once released by the control. The device cannot be switched on again until all the doors are closed. The doors remain interlocked if the auxiliary voltage fails. For more information, refer to the Chapter "Maintenance" SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 37: Make-Proof Grounding Switch
+7.5° or –7.5° allows a 24-pulse supply to be generated. Instead of the two three-winding transformers, a five- winding transformer can be used (after consultation with the transformer manufacturer). SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 38: Actual Value Acquisition
Actual current and voltage values are recorded by the AVT combination module . The AVT combination module converts analog signals into digital signals and forwards them to the PSA. The signals are transferred to the PSA via fiber-optic cables. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 39: Common Power Supply
This requires that the upstream miniature circuit-breaker is opened and after approximately 10 seconds is closed again. 3.5.10.2 Design Figure 3-6 Design when using IGBTs SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 40: Connections
Description 3.5 Description of the components 3.5.10.3 Connections ① ④ LED display for the power output Signaling ② ⑤ Operating display Line connection ③ Power outputs Figure 3-7 Overview SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 41: Dm10 Diagnostics Module
● Output of eight analog signals to the following signal receivers: – PADU8 – Indicating instruments – Control station/I&C ● Supply of the digital and analog signals to measuring sockets for simplified diagnosis with an oscilloscope. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 42: Signal Processing
(reduced by 5 V) by a factor of 2. As a result of this signal handling, it is also possible to represent signals in a range of values from -10 V to +10 V. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 43: Voltage Monitoring
"Power Supply OK". If the status of the power supply is signaled to the closed-loop control system as "Power Supply Not OK", then the closed-loop control system intervenes and shuts down the drive in a controlled manner to prevent damage to the drive. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 44: Customer Terminal Strips
● Protection and monitoring equipment ● DC link precharging ● Cooling unit pumps Refer to the technical data for the auxiliary power supply current rating. The terminal assignment is provided in the circuit diagram. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 45: Isolation Amplifiers For Optional Analog Inputs (Option E86)
Using the Anybus X-Gateway communication module, the converter can be connected to the Modbus Plus third-party bus system. 3.6.7 Modbus RTU Slave interface (option G22) Using the Anybus X-Gateway communication module, the converter can be connected to the Modbus RTU third-party bus system. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 46: Devicenet Interface (Option G23)
TM31. The inputs and outputs are used, for example, for fetching temperatures. The TM31 Terminal Module provides the following inputs and outputs: ● 8 digital inputs ● 4 bidirectional digital inputs and outputs SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 47: Additional Terminal Module Tm15 (Option G63)
This option provides five lamps in the cabinet door of the control section that signal the operating status. ● Fault (red) ● Alarm (yellow) ● Operating (green) ● Ready for operation (white) ● Operation in local mode (white) SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 48: Display Instruments In The Cabinet Door For Voltage, Current, Speed, And Output Plus Indicator Lamps (Option K21)
CU320-2 DP Control Unit (option K90) With option K90, a CU320-2 DP Control Unit (PROFIBUS) is installed. 3.6.18 Output reactor (option L08) The output reactor limits the capacitive charge/discharge currents of motor supply cables. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 49: Automatic Restart Function (Option L32)
DC link is closed. Observe the notes regarding the grounding switch provided in Chapter "Safety instructions (Page 18)" and "Maintenance (Page 173)". Carefully comply with the 5 safety rules (Page 17). SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 50: Motor-Side Grounding Switch (Option L49)
The circuit-breaker is controlled from the drive controller. When an ON command is issued, the output-side circuit-breaker is activated along with the auxiliary equipment. When an OFF command is issued, the circuit-breaker is deactivated. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 51: Uninterruptible Power Supply (Ups) (Option L53)
Voltage is then disconnected from the drive as described for Emergency Off, stop category 0. The EMERGENCY OFF button with protective collar is installed in the drive cabinet door. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 52: Braking Module (Option L72)
3.3 kV 13.5 Ω 5.8 kV 1400 kW 467 kW 4.16 kV 17.5 Ω 7.5 kV 1800 kW 600 kW Note The above data is valid for maximum continuous output of the Braking Module. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 53: Safety Locking System (Option M10)
TM15 Terminal Modules is limited to 1.5 mm With option M32, you can connect signal and control cables with connection cross-sections of up to 2.5 mm to a terminal strip via cage clamp terminals. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 54: Ip42 Degree Of Protection (Option M42)
The circuit-breaker is also deactivated when a control voltage is present if the output voltage of the capacitor release or drive control voltage fails. The OFF command is sent to the circuit-breaker via two redundant circuits. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 55: Controlled Outgoing Circuit For Auxiliary Equipment 400 V 3 Ac (Option N30)
Braking Module (option L72) includes a table of dimensioning data for the braking resistor. The heat losses of the braking resistor must be taken into account when the installation room for the drive is dimensioned. If necessary, install the braking resistor outside the room. Equip SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 56 The time constant L/R must not exceed the value 20 µs. L must be smaller than R x 20 μs. Note The signal cable to the temperature monitor and the power cable are not included in the scope of supply. See also Braking Module (option L72) (Page 52) SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 57: Preparations For Use
The scope of delivery includes the following components: ● Power unit, incl. closed-loop control ● Excitation cabinet (can be ordered separately) This option is required for controlling separately excited synchronous motors. This documentation relates to the complete system. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 58: Checking Shock And Tilt Indicators
(responded) This can result in death, serious injury or material damage. ● If one of the indicators has tripped, do not perform any commissioning. ● Inform the Technical Support. Only specialist Siemens technicians can recommend appropriate measures. See also Service & Support (Page 205) SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 59: Checking The Load Handling Attachments
If the load suspension devices and lifting gear are damaged or not correctly secured, then the equipment may fall while being lifted and transported. This can result in death, serious injury or material damage. ● Inspect the load handling attachments and lifting gear before use. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 60: Transportation
● When lifting, refer to the information on the lifting plate or in "Technical data and drawings." NOTICE Material damage caused by vibration Significant vibration during transportation and shocks when setting down can damage the equipment. ● Avoid vibrations and shocks. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 61: Observe Center Of Gravity
● Transport the transport unit/cabinet with the greatest care. ● Choose the lowest transport height possible. The pallet may not touch the ground. Always transport the cabinet in an upright position. ● Avoid driving over bumps. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 62: Transport With A Crane
When transporting an option cabinet, the force is absorbed via the screwed-on U sections. Remove the U sections after transporting the cabinet. Please observe the transport information in the option cabinet. Note Lifting bars The lifting bars are not included in the scope of delivery. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 63: Figure 4-3 Lifting Bar Label
5. Lift the cabinet. Avoid shifting the center of gravity or distorting or damaging the cabinet. When suspended, the cabinet must be parallel to the ground. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 64: Transporting Transportation Units Packed In Boxes
To protect the boxes against pressure, use sufficiently long rope and a spreader beam. Please proceed as follows: 1. Attach the rope/cable to the pallet as shown in the following diagram. ① 2. Attach the rope/cable to the spreader beam and the crane hook. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 65: Unpacking
● Carefully comply with the instructions for storage in Chapters "Storage" and "Technical data and drawings". ● Remove the packaging immediately prior to installation. The units are packed by the manufacturers in accordance with the order. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 66: Removing Load Securing Devices
Lifting the cabinet off the transport pallet Use a crane to lower the transportation units from the transport pallets and transport them to the installation site. Observe the guidelines described in the section "Transport with a crane." SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 67: Opening Doors In Preparation For Use
4. Remove the screwdriver from the opening. 5. Open the doors. After opening the doors, remove the label with the instructions for safety reasons. The label is only required for opening the doors the first time. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 68: Checking The Shock And Tilt Indicators Inside The Cabinet
Correctly store the goods corresponding to the type of goods. ● Repair any damage to the packaging before putting the equipment into storage insofar as this is necessary to ensure proper storage conditions. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 69 – Room temperature should be approx. 10 °C (14 °F) above the outside temperature. – The temperature may not fall below ‑20 °C (-4 °F). – For lower temperatures, agree on suitable measures together with Siemens. – Relative humidity should be less than 60%.
Page 70: Storing Fans
Even if the fan is not used, the bearing grease ages. The utility of the fan can be impaired. ● Rotate the fan at least once a year. ● Do not store the fan for longer than two years before commissioning. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 71: Installation
If foreign bodies are left in the device after installation and maintenance work, this can cause damage when the device is switched on. ● Before switching on, check as to whether there are any foreign bodies in the device. Remove any foreign bodies. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 72: Tools Required
● Line the cabinets up precisely with each other in order to avoid shearing forces when the base units are screwed together. ● Install the converter only on a level and horizontal surface. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 73: Connecting To The Foundation
4. Screw the cabinets together using the nuts with a torque of 32 Nm. Connecting to the foundation Preparatory steps 1. Ensure that access to the holes in the bottom of the cabinets is unobstructed. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 74: Connecting The Grounding Bars
● Follow these steps when grounding the machine: – Establish the connections in a cabinet. – Ensure that the connections are also established over several cabinets. – Establish the ground connection for the whole plant immediately. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 75: 5.7 Connecting The Dc Bus
If several cabinets are lined-up to create a group, you must connect the DC bus of the individual cabinets to one another. Preparing the contact surfaces of the DC bus 1. Clean the contact surfaces with a clean cloth soaked in ethanol. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 76: 5.7 Connecting The Dc Bus
M5 nuts, washers and locking washers provided. Use a tightening torque of 3 Nm. ① 3. Screw the lower busbars to the left and right at the appropriate mounting points using the M5 nuts, washers and locking washers provided. Use a tightening torque of 3 Nm. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 77: Connecting The Interface Terminals
2. Remove the polycarbonate cover above the uninterruptible power supply. ① 3. Remove the screws above and below the uninterruptible power supply. Figure 5-5 Remove the screws 4. Remove the uninterruptible power supply so that you can take off the operator panel. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 78: Figure 5-6 Install Battery
7. Insert the battery pack Figure 5-6 Install battery 8. To reinstall the uninterruptible power supply, perform steps 2 to 6 in reverse order. 9. Remove the "UPS without battery pack" label from the converter. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 79: Electrical Connection
Operation with defective seals can result in death, serious injury or material damage. ● Replace the defective seals before commissioning. Observe the environmental conditions stated in the technical data. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 80 Detailed information about connecting the components is given in the interconnection diagram. Note We recommend using shielded cables. Unshielded cables can transfer disturbances to the control and signal lines and lead to malfunctions in the drive. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 81: Electromagnetic Compatibility
● When the cables are routed close to ground potential, the immunity to interference is increased. For this reason, you are advised to lay these cables along edges and at ground potential. ● Ground the reserve cores on at least one end. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 82 ● Apply the cable shield so that it covers the greatest possible surface area. Use ground clamps, ground terminals or ground screw connections. ● Avoid extending the cable shield to the grounding point using a wire. This reduces the shield effectiveness by up to 90%. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 83: Figure 6-1 Shield Connection Using A Clip
● Ensure that the cable shield is correctly connected. ● Bridge shield gaps (at terminals, circuit-breakers, contactors, etc.) with minimum impedance and through the largest possible surface area. ① Shield busbars ② Cables ③ Terminals Figure 6-2 Bridging shield gaps SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 84: Potential Concept
A noise-free connection between the internal and external supply voltage can be achieved by connecting the 0 V potentials to each other and grounding them. This also eliminates the need for the control circuit insulation monitor required by DIN EN 60204-1. Figure 6-3 Potential concept SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 85: Electrical Requirements
Because the drive is not yet connected, the doors are locked electromechanically. In order to facilitate assembly and installation of the drive, the doors can be opened manually. See also Opening the doors (Page 174) SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 86: Connecting Ground
● Disconnect the cabinets from the power supply. ● Ensure that all the necessary safety measures have been taken at the installation location. ● Allow unimpeded access to the cable clamping bar in the cabinets. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 87: Connecting Power Cables
The positions of the connections are shown in the layout diagrams. Detailed wiring notes for the converter are contained in the circuit manual of the converter. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 88 Cables connected to the connection point that are not in compliance with the applicable regulations represent a high electrical transition resistance that can cause thermal damage (fire) during operation. ● Tighten the screws with the required torque. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 89: Table 6-3 Drive And Motor Connection Terminals
● Change the phase sequence with the drive parameterization. Note Interconnect the windings for motors that can be operated in star-delta correctly. To do this, read the motor documentation. Observe the required isolation voltage for the operation of the drive. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 90: Connect The Auxiliary Voltage
X950 : 5 OFF switching command redundant to circuit-breaker X950 : 6 L – redundant from circuit-breaker X950 : 7 Cable 3 ON supply cable from circuit-breaker X950 : 8 ON switching command to circuit-breaker SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 91: Connecting The Encoder To The Smc30 Sensor Module
2. Allow unimpeded access to the SMC30 Sensor Module. 3. Route the cables from the encoder into the cabinet from below and to the encoder module. ① 4. Connect the encoder cables to the SMC30 Sensor Module. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 92: Figure 6-7 Connecting The External Encoder To The Smc30 Sensor Module
Figure 6-7 Connecting the external encoder to the SMC30 Sensor Module Connection example 1: HTL encoder, bipolar, with reference signal Figure 6-8 Connection example 1: HTL encoder, bipolar, with reference signal SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 93: Interconnecting Optional Connections
Fasten all cable ducts whose cover faces downward with cable ties. Wind the cable ties around the entire cable duct. The cable ties must be located at the same positions as in the delivered state. Figure 6-9 Schematic diagram: Fastening the cable ties SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 94 Electrical connection 6.5 Connection SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 95: Start-Up
● Obtain information about the range of SITRAIN training courses available through your local contact person. Make use of the support and services offered by the responsible Siemens Service Center when commissioning this equipment. You can find the relevant contact person under "Service & Support (Page 205)".
Page 96: Profibus Interface, Diagnostics Leds, Address Switches
The PROFIBUS connection, diagnostic LEDs and the PROFIBUS address switch are located on the control unit. ① X126 PROFIBUS connection ② PROFIBUS diagnostics LEDs ③ PROFIBUS address switches Figure 7-1 PROFIBUS interface ① X126 PROFIBUS interface Figure 7-2 X126 PROFIBUS connection SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 97: Table 7-1 Profibus Interface X126
● The controller is not transferring any setpoints. ● During isochronous operation, no or a faulty global control (GC) is transferred by the controller. 2 Hz Cyclic communication has been interrupted. flashing light SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 98: Connecting Profibus Cables
2. Connect the cable shield over a wide area on both sides. Switching the bus terminating resistor on and off 1. Activate the bus terminating resistor at the two ends of the bus line. 2. Deactivate the bus terminating resistor at all other connectors. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 99: Setting The Profibus Address
● Using rotary coding switch "DP L", set the hexadecimal number for 16 Set the Profibus address using the rotary coding switches hexadecimal to a value between 1 ) and 126 Examples: ≙ 15 ≙ 23 ≙ 7E SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 100: Requirements For Communication Via Profibus
The eleventh bit (bit 10) must be preset to 1 in the first control word of the master on the drive. This also applies when no other master control commands are in use and slaves are communicating by direct slave-to-slave data exchange only. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 101: Operation
Serious follow-on faults are possible, if the specified short-circuit current values are exceeded. This can result in death, serious injury or material damage. ● Observe the maximum permitted short-circuit currents and maximum specified short-circuit times. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 102: Operating The Drive
The AOP30 communicates with the drive via a serial RS-232 interface with PPI protocol. The interface is a point-to-point connection. The AOP30 has the master function in this communication. The connected drive has the slave function. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 103 ● Realtime clock for the time stamping of faults and for setting up simple time controls ● LOCAL/REMOTE switchover for selecting the operating location ● Two-stage security concept to protect against unintentional or unauthorized changes to settings. ● Time and date memory powered by internal battery backup SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 104: Buttons Of The Aop30
Inhibit functions (Page 114) 8.3.1.3 Basic operation of the AOP 30 The menu structure Operation of the AOP 30 is menu-driven. To make it easier to find a menu, the following figure shows the menu structure. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 105: Figure 8-2 Menu Structure Of The Aop 30
The menu displays marked with * only appear if you set the "special access" access level. More detailed information is available in the "Inhibit functions" section. Figure 8-2 Menu structure of the AOP 30 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 106 3. Press the <▲> or <▼> function key to select the desired Help topic. 4. Press the <OK> function key to call the selected Help topic. 5. Press the <Back> function key to exit the Help function. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 107: Configuration Of The Aop30 Operator Panel
1. Press the <Change> function key. The "Operation screen" menu opens. 2. Press the <▲> or <▼> function key to select the "Screen 2" entry. Then press the <Change> function key to change the "Active" setting. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 108 The display changes to the menu for selecting the DriveObject (DO). 6. Press the <▲> or <▼> function key to select the desired DO. Then press the <OK> key to confirm the setting. The "Parameter selection" menu opens. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 109: Table 8-1 List Of Signals For The Operation Screen
Drive output voltage smoothed (10) r0025 C_OUT p2001 Speed setpoint smoothed r0020 NSETP 1/min p2000 Control factor smoothed r0028 Reference control factor Field-producing current component r0029 p2002 Torque-producing current component r0030 p2002 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 110 Vdc smooth r0026 p2001 Power Module temperatures r0037 LT T °C Line frequency fLine PROFIBUS setpoint r2050 PBSOL DO: TM31 PROFIBUS setpoint r2050 PBSOL Analog inputs U/I r4052 AI_UI Analog inputs % r4055 AI_% SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 111: Control Settings
5. Press the ▲ or ▼ function key to select the desired entry. Press the <Change> function key to change the setting. 6. Press the <Back> function key to confirm the entries. You can find the description and setting options for the individual menu items in the following. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 112 It is possible to switch off in remote mode by pressing the<OFF> key. ● Setting "No": The <OFF> key has no effect in REMOTE operation. In LOCAL mode, the OFF key is always in effect. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 113 The times set here act in addition to the ramp-up and ramp-down times set in the drive. The default setting for the AOP ramp-up time is 20 seconds. The default setting for the AOP ramp-down time is 30 seconds. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 114: Inhibit Functions
The menu structure of the inhibit functions Calling up the inhibit function menu 1. Press the key with the key symbol. The various inhibit functions are described in the following. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 115 The scope of the displayed parameters conforms to the set access level. The access level determines which parameters can be displayed and changed. The higher the access level, the more functions that are available. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 116: Menu Description And Setting Options
To make things easier for you, the respective section of the menu structure is illustrated at the beginning of each chapter. 8.3.3.1 Operation screen The menu structure of the operation screen Figure 8-5 Menu structure of the operation screens SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 117 Selects a parameter (value or bar) of the operation screen. Help Call up of an explanatory help text for the selected display. This help text de‐ scribes, e.g. which parameter forms the basis for the display. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 118 The alarms are displayed in ascending order in separate screens. 1. Press the<Tools+> key. Select "older" or "newer" to fetch the alarms arranged chronologically. 2. Press the <Help> function key to fetch information about correcting the alarm. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 119: Parameterization
3. Press the <Change> function key to open the change window of the parameter. You can change the parameter by assigning values or by making a selection from a list. 4. Press the <Help> function key to fetch information about the selected parameter. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 120 You can set separately the main setpoints in the terminal mode and PROFIBUS mode using two command data sets. This requires that you have parameterized this beforehand. ● In terminal mode p1070[1] , REMOTE MODE 1 ● In PROFIBUS mode p1070[0] , REMOTE MODE 0 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 121: Fault/Alarm Memory
(r0969). The diagram below shows that currently at least one active fault/alarm is present for the "VECTOR" drive object. The two other drive objects are fault-free. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 122 An alarm is the response to a fault condition identified by the drive that does not result in the drive being shutdown. Alarms do not need to be acknowledged. Alarms are "self acknowledging", that is, they are reset automatically when the cause of the alarm has been eliminated. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 123: Commissioning / Service Device Commissioning
3. Press the <▼> function key to select the "Device commissioning" row. Press the <OK> function key to confirm the selection. – The menus marked with "*" appear only when the "special access" access level was selected SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 124 You will find a list of the settable parameters below. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 125: Table 8-3 Overview Of Important Parameters (Equipment Commissioning)
Switch switch-off time measured, switch 0 p6674[0] Switch switch-on monitoring time, switch 0 p6675[0] Switch switch-off monitoring time, switch 0 p6681[0] Switch On/Off commands pulse time, switch 0 p6683[0] Switch bounce time, switch 0 DO B_Inf SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 126 During the device commissioning, prior to a change of the access level, e.g. from access level 2 to access level 3, select the status "0: ready)". For further information, refer to the Commissioning / service device commissioning section. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 127: Commissioning / Service Drive Commissioning
In this menu, all of the parameters of the basic parameterization except for the parameters of the DO B_Infeed can be set. Motor identification This function has not yet been implemented and will be made available at a later point in time. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 128: Commissioning / Service - Aop Settings
4. Press the ▲ or ▼ function key to select the desired setting. Press the <OK> function key to confirm the selection. * The "Extended settings" menu appears only when the "special access" access level is selected. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 129 DO. You can select and assign all parameters (r and p). In addition, a selection of plausible displayable parameters is displayed for each DO. More detailed information is available in Chapter "Defining operating screens". SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 130 AOP in real time. 4. Select "Save". Confirm the setting with <OK>. Extended settings In this menu, you can make the following extended settings: ● Load the AOP settings from the CU ● Automatically acknowledge topology SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 131 "Database mode for the test bay" function. This activation can be used, for example, to redefine a Motor Module as an Active Line Module during the test. The automatic deletion of the database is disabled. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 132: Commissioning / Service - Aop Diagnostics
Commissioning / Service / AOP diagnostics menu structure 1. Press the <<MENU>> key. 2. Press the <▼> function key to select the "Commissioning/Service" row. Press the <OK> function key to confirm the selection. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 133 2 V. Depending on the battery voltage, the following messages are issued: ● Battery voltage ≤ 2.45 V: "Replace battery". ● Battery voltage ≤ 2.30 V: "Alarm, weak battery". SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 134 ● Number of frame test mark errors ● Number of frame transfer errors ● Number of layer 2 message frame failures ● PPI status ● Number of layer 7 message frame failures ● Number of message frame repetitions (SD2) SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 135 The "Delete persistent database" menu item deletes the database manually. The database will be rebuilt during the next power up. Note The database is deleted immediately, without further confirmation, after pressing the <OK> function key. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 136: Language
Such attributes are, for example: ● Readable attributes ● Writable attributes ● BICO attributes The parameters can be accessed via the following means: ● PC with commissioning tool via PROFIBUS ● Operator panel SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 137: Parameter Types
The CDS and DDS data sets can be switched during operation. Further data set types also exist, however these can only be activated indirectly by means of a DDS changeover. – EDS: Encoder data set – MDS: Motor data set SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 138: Functions
● When the drive should be operated in both directions of rotation. ● If the cables were connected with an incorrect phase sequence. Note Note that only one direction of rotation is enabled in the factory setting. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 139: Table 8-5 Parameter
Suppression speed 2 p1093 Suppression speed 3 p1094 Suppression speed 4 p1101 Suppression speed bandwidth p1080 Minimum speed r1112 Speed setpoint after minimum limiting You can find additional information in function diagrams 1550 and 3050. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 140 ● The initial rounding ● The ramp-down time ● The final rounding The new inverted setpoint is approached using the following parameters: ● The initial rounding ● The ramp-up time ● The final rounding SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 141: Vector Control
● Motor protection due to variable torque limitation in motor and regenerative mode. ● Drive and braking torque controlled independently of the speed. These benefits can even be achieved without speed feedback. Note Vector control can be used with or without an encoder. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 142 The reason is that the speed is measured directly and used for the model formation of the current components. Function diagrams ● 1590 ● 1610 ● 6010 ● 6030 ● 6040 ● 6050 ● 6060 ● 6490 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 143 ● Start-up in closed-loop operation (directly after drive is energized) ● Passes through low frequency range (0 Hz) in closed-loop operation Note In this case, the speed setpoint upstream of the ramp-function generator must be greater than p1755. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 144: U/F Control
The voltage change ensures that a constant magnetization current Iµ flows. Figure 8-17 Operating areas and characteristic curves for the induction motor with drive supply Adjustable parameters Parameter Setting p1300 Open-loop/closed-loop operating mode / control type SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 145: Analog And Digital Inputs/Outputs
● p4077 Analog outputs, characteristic value x1 ● p4078 Analog outputs, characteristic value y1 ● p4079 Analog outputs, characteristic value x2 ● p4080 Analog outputs, characteristic value y2 Function diagrams ● 1840 ● 9572 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 146 = (p2003 x p2000 x pi) / 30 Reference frequency 100 % = r2000 / 60 Reference control factor 100% = Maximum output voltage without overload Reference flux 100% = Rated motor flux Reference temperature 100% = 100° C SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 147: Additional Settings For Analog Outputs
"Ready for switching on" DI/DO9 X541: 3 DI/DO10 X541: 4 DI/DO11 X541: 5 8.5.2.2 Additional settings for analog outputs Two signals are freely available for each TM31, which can be used to output the analog signals. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 148 Additional setting parameters for analog output 1 (AO1) Parameter Value Adjustment range p4077[1] Analog outputs, characteristic value x1 -1000.00 to +1000.00% Factory setting: 0.00 % Setting for the x coordinate in % of the first point on the scaling characteristic. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 149 Voltage output present at terminal 1, ground is at terminal 2 Set TM31.AO_type [analog output 0] to between -10 and +10 Set TM31.AO_char. x1 to 0.00 %. Set TM31.AO_char. y1 to 0.000 V. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 150: Scaling The Input Signal Of The Analog Inputs
When analog input 0 is set as a current input (p4056 = 2 / 3 / 5) and switch S5.0 is set to "I", the unit is Parameter Value Adjustment range p4060[0] Analog inputs, characteristic value y1 -1000.00 to 1000.00% Default settings: 100,00 % Setting for the y coordinate in % of the second point on the scaling characteristic. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 151: Digital Inputs/Outputs
In general, the shield should be applied at both ends of the shield support bar. The digital outputs of the TM15 are continued short-circuit proof. The logical status of the outputs can be read back. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 152: Digital Outputs
The drive is equipped with four bidirectional digital outputs (terminal X541) and two relay outputs (terminal X542). These outputs are, for the most part, freely parameterizable. For details, please refer to the circuit manual of the drive. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 153: Monitoring Functions And Protective Functions
The drive features hardware and software functions that protect it against faults and damage caused by impermissible operating statuses or hardware malfunctions. The monitoring elements provide internal microprocessor-controlled monitoring and remote device monitoring. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 154: Insulation Monitoring
● Limit value 2: Insulation resistance < 100 kΩ = Signal 2 (fault) The signals are issued to STARTER and output on the operator panel. Further information about the wiring is contained in the circuit manual. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 155: Tripping Of The Circuit-Breaker In Case Of Undervoltage
● Never use force to open the doors while the DC-link capacitors are discharging. ● Always observe the five safety rules (Page 17). SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 156: Vdc-Max Closed-Loop Control
● p1251, settling time ● p1252, derivative-action time If subsequent optimization is required, this can be set using the dynamic factor. In this case p1250, p1251, p1252 parameters are weighted with the dynamic factor p1243. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 157 The controller gain can be changed by means of p1250. The set ramp-down remains inactive while the vdc_max controller is active. The ramp- down time increases the more excess kinetic energy is stored in the drive train. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 158: Fan Monitoring
=.LA-S31:51-52 EMERGENCY STOP =.LA-X51:1, 2 customer =.LA-S31:61-62 Excitation equipment =.LA-X51:3, 4 Max. connectable cross-section: 4 mm² (AWG 10) You will find further information in the section "Circuit book" in your operating instructions. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 159: Automatic Restart
The automatic restart function cannot be used in conjunction with the operator panel in the LOCAL mode. When operated in the LOCAL mode, the operator panel withdraws the "ON" command to the circuit breaker if fault OFF1, OFF2 or OFF3 is active. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 160: Fault And System Messages
If these conditions are fulfilled, you can start the drive. Insulation monitoring The deployed insulation monitoring device has an external delete input. This input is interconnected in such a way that the fault messages are automatically acknowledged at the insulation monitoring device. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 161: Diagnosis
Additionally, a note relating to the cause of the alarm is displayed in the status bar of the operator panel. Every fault and alarm is entered in the fault/alarm buffer along with time the fault occurred. The time stamp refers to the relative system time in milliseconds (r0969). SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 162: Diagnostics Via Leds
Carry out a POWER ON. light for POWER ON. Green/ Flashing light Component recognition via LED is acti‐ orange vated. The color depends on the LED state when component recognition is activated. Red/orange SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 163: Diagnostics Via Parameters
Enable run missing External power-on inhibit active Commissioning not yet complete Infeed enable missing Ramp-function generator enable missing No start ramp-function generator No setpoint enable OFF1 internal enable missing OFF2 internal enable missing SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 164 DI/DO 13 (X132.8) High DI/DO 14 (X132.10) High DI/DO 15 (X132.11) High If a DI/DO is parameterized as output (p0728.x = 1), then r0721.x = 0 is displayed. DI: Digital input DI/DO: Bidirectional digital input/output SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 165 Display of the digital output status on the Terminal Module 31 (TM31) Signal name 0-signal 1-signal DO 0 (X542.1 - 3) High DO 1 (X542.4 - 6) High DI/DO 8 (X541.2) High DI/DO 9 (X541.3) High DI/DO 10 (X541.4) High SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 166 TM15 digital outputs status Display of the digital output status on the Terminal Module 15 (TM15) Signal name 0-signal 1-signal DI/DO 0 (X520.2) High DI/DO 1 (X520.3) High DI/DO 2 (X520.4) High SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 167 DI/DO 20 (X522.6) High DI/DO 21 (X522.7) High DI/DO 22 (X522.8) High DI/DO 23 (X522.9) High It does matter whether DI/DO is set as an input or output (p4028). DI/DO: Bidirectional digital input/output SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 168 Operation 8.6 Fault and system messages SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 169: Maintenance
Magnetizing and demagnetizing equipment that is fed from an external voltage source can result in high voltages. This voltage can result in death or serious injury. ● Ensure that no voltage from external feeds exists before commencing maintenance and repair work. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 170 "Visual inspections". ● Dust deposits inside the cabinet unit must be removed at regular intervals (or at least once a year) by qualified personnel in line with the relevant safety regulations. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 171: Grounding The System
Note Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office. Note Inform the manufacturer about each maintenance job that has been carried out and about each spare part replacement for the purposes of a reliability analysis.
Page 172 Secure the clamps for the grounding spider to the ball heads ① ② Grounding ball in the cabinet Grounding balls in the drive Figure 9-1 Grounding points Attaching the grounding spider Figure 9-2 Attaching the grounding spider SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 173: Grounding Using A Make-Proof Grounding Switch
A DC link short-circuit can occur if you ground the drive under voltage. This can result in death, serious injury or material damage. ● Remove the socket wrench before switching on the power. This activates the interlocking. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 174: Opening The Doors
The drive is equipped with a door interlocking system. Depending on the design, this is an electromechanical door interlocking system or optionally a safety locking system. The door of the closed-loop control cabinet is not electromechanically interlocked. For this reason, it can also be opened during operation. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 175: Opening The Power Unit Doors For Maintenance Work
If the auxiliary voltage fails, you can only unlock the doors manually. To unlock the doors, proceed as described in the chapter titled "Preparation for use". See also Opening doors in preparation for use (Page 67) SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 176: Secure Locking System (Option M10)
Circuit-breaker ② Coded key for the key transfer unit ③ Key transfer unit ④ Coded key for cabinet doors ⑤ Locks for the cabinet doors Figure 9-6 Components of the secure locking system SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 177: Inspection And Maintenance
Check the internal connec‐ Siemens serv‐ After 1 year tions. ice personnel and then every 4 years. Carry out inspection and vis‐ Siemens serv‐ Annually Refer to the following pages ual check. ice personnel SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 178: Cleaning
For significant levels of pollution and dirt, use an ESD cloth soaked in ethyl alcohol (however, not so much that it drips from the cloth). SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 179: Cleaning Aluminum Parts
Checking the filter mats ● Check the air filters in the cabinet doors for pollution. ● Clean the filter mats or replace them if the air flow is obstructed. See also Cleaning (Page 178) SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 180: Checking Hoisting Solenoids And Security Bolts
T1 = 0.1 s Ue = 30% / release at 90 V Hysteresis = 5% / enable at 105 V The wiring to the circuit-breaker must be checked according to the circuit diagram. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 181: Checking The Capacitor Release
Checking the plug connections. Regularly check the plug connections to ensure they are seated correctly and the contacts are not corroded. Note The fiber-optic cables for the gating boards must be properly inserted in the connectors. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 182: Replacing Filter Mats
If the drive is equipped with a temperature-controlled fan, the fan can run on even if the power section is switched off. You can be injured if you touch the fan. ● Wait until the fan has shut down and has come to a stop. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 183: Replace The Fans
● When you are inserting the new fan, make sure that it rotates in the correct direction. The direction of rotation is shown by a small arrow on the enclosure. ① Junction box ② Screws of the front brackets ③ Rear fixing screws Figure 9-8 Replacing the fan SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 184: Load Operator Panel Firmware, Parameter And Signal Descriptions
The new software version is detected during the initial activation of the AOP on a drive. The following data is displayed: ● Firmware being loaded Yes: Vxx.xx.xx (new software version) No: Vxx.xx.xx (currently loaded software version) SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 185: Replacing The Back-Up Battery Of The Aop30 Operator Panel
1. Switch off the main circuit-breaker. 2. Open the cabinet. 3. Disconnect the 24 VDC power supply and communications line on the operator panel. 4. Open the cover of the battery compartment. 5. Remove the old battery. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 186 4. Using "F2", select the menu item "Set date/time". Confirm with "F5". Using "F2", select the appropriate input location for date or time. Enter the actual value using the numerical keys. 5. Use "F5" to save the settings. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 187: Repair
Tightening torque for screws Screw type Soft materials S3 Hard materials S2 Hard materials S1 in - lb in - lb in - lb 15.9 11.5 15.9 34.5 26.6 26.6 69.0 53.1 53.1 13.0 10.0 88.5 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 188 Observe the tightening torques of the terminal manufacturer and the test torques according to DIN EN 60999-1, VDE 609-1 Note A different torque of 8 - 10 Nm is applicable for the M8 screw connection for the Power Card. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 189: Replacing The Avt Combination Module
AVT combination module, you must first remove the resistor plate by loosening the two fixing screws. Installing the AVT combination module ② 1. Use the screws to secure the AVT combination module. ① 2. Reconnect the control lines . Do not bend the fiber-optic conductors. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 190: Replacing The Operator Panel
③ 4. Press the retaining lugs and withdraw the operator panel to the front. 5. Snap on a new operator panel. 6. Attach the connectors for the power supply and communications cable. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 191: Replacing The Compactflash Card
● Only remove or insert the CompactFlash card when the power is switched off. 2. Withdraw the CompactFlash card from the Control Unit. Back up the data saved on it. 3. Copy the stored data of the previous CompactFlash card to the new original Siemens card. Note Invalid software key The software key is associated with the serial number of the CompactFlash card.
Page 192: Figure 9-12 Release The Screwed Connection Of The Dc Link Busbar
DC-link busbars and the heat sinks. Figure 9-13 Release the screwed connection of the DC link busbar 3. Pull the diode module out of the cabinet. Figure 9-14 Withdrawing the diode module SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 193: Replacing The Powercard
As a consequence, always replace the complete module. Required tools ● 10 mm open-ended wrench or socket wrench ● 13 mm open-ended wrench or socket wrench ● Torque wrench SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 194: Figure 9-15 Releasing Screw Connections
Power card can cause injury if it is dropped A PowerCard weighs 20 kg. If the PowerCard falls down, it could cause personal injury or damage to property. ● Carefully lift out the PowerCard. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 195: Replacing The Power Stack Adapter
Disconnect the connectors for the control cables from the terminal strip. 4. Remove the ground connection on the Power Stack Adapter chassis. 5. Use a Torx screwdriver to loosen the four fastening screws of the Power Stack Adapter. Do not remove the screws. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 196: Replacing Fuses
The order numbers for replacing fuses that have blown can be found in the spare parts list. 9.5.9 Replacing the current transformer The current transformer may only be replaced by technicians trained by Siemens. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 197: Door Interlock System
② 2. Detach the 400 V connecting cables ③ 3. Detach the grounding cable ④ 4. Remove the fixing screws at the front and rear on the base brackets. 5. Remove the transformer. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 198 2. Install the new transformer in the reverse order to when you removed it. Comply with the specified torque (Page 187) of the fastening screws. When attaching the connecting cables ensure that the cables do not twist. 3. Check that the precharger is working correctly. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 199: Replacing The Precharging Rectifier
② 3. Unfasten the five plastic screws and remove the module. Installing a module Install the new module in the reverse order to when you removed it. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 200 Maintenance 9.5 Repair SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 201: Spare Parts
● Only use spare parts that have been approved by the manufacturer. To request spare parts, please contact the Siemens sales office responsible for your region. You can find an overview of the Siemens contact partners in your region here (www.siemens.com/services/partner).
Page 202 Spare parts SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 203: Disposal
● Only specialist personnel may disassemble and dispose of device components and old devices using appropriate protective clothing. ● Shut down the device before disassembling. ● Ground the device ● For old equipment, observe the information in the "Transport" chapter. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 204 Disposal 11.2 Removing device components and old devices For the following components, pay special attention when disposing or reusing: ● Batteries ● Capacitors ● PCBs ● Electronic components SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 205: Service & Support
(www.siemens.com/yourcontact) Siemens Support for on the move With the "Siemens Industry Online Support" App, you can access more than 300,000 documents for Siemens Industry products – any time and anywhere. The App supports you in the following areas: ●...
Page 206 Service & Support SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 207: Technical Data And Drawings
In accordance with DIN VDE 0470 T1, EN 60 529, IEC 60 529 Protection class Class 1 according to DIN EN 61800-5-1/VDE 0160 T105 (IEC 61800-5-1) Touch protection DIN EN 50274/VDE 0660 T514 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 208 Technical data and drawings B.1 Technical specifications SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 209: Checklists And Forms
When the cable is fed in from above, ensure that enough room is available if the cable has to be bent because of the cable feeder and cross-sections. To prevent lateral forces on the entries, insert the cable vertically. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 210: Checklist For Electrical Installation
Apply the cable shields properly. The cabinet must be properly grounded at the points provided. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 211 This voltage is not integrated in the EMERGENCY STOP se‐ quence of the drive and is, therefore, present even when the EMER‐ GENCY STOP button has been actuated. These cabinet-internal ca‐ bles can be easily identified by their orange insulation. SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 212 Note that when the analog inputs on the customer terminal strip are used as current or voltage inputs, the isolation amplifiers ( ... ) must be set accordingly. Connecting protection and monitoring devices SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 213 ● Spanner or socket spanner (w/f 16/17) ● Spanner or socket spanner (w/f 18/19) ● Hexagon-socket spanner (size 8) ● Torque spanner, max. 50 Nm ● Screwdriver, size 2 ● Screwdriver, Torx T20 ● Screwdriver, Torx T30 SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 214 Checklists and forms C.2 Checklist for electrical installation SINAMICS GM150 6SL3810-2LN31-8AA2 Operating Instructions Rev.201910281332 EXAMPLE...
Page 215: Index
Index Components that can be destroyed by electrostatic discharge (ESD) " Guidelines, 21 Crowbar, 30 "Siemens Industry Online Support" App, 205 DC link, 32, 34, 36, 37, 49, 155 5 safety rules, 17 Diode module replacing, 191 Door interlock Castell lock, 53...
Page 216 Shock and tilt indicators Make-proof grounding switch Location, 59 Function, 37 Purpose, 58 Line side, motor operated, 49 Siemens Industry Online Support Motor side, motor operated, 50 App, 205 Monitoring Spare parts, 205 Communication between the closed-loop control Contact person, 201...
Page 218 0009990025 000010 01 EN 01 Further Information www.siemens.com/LDA Siemens AG Large Drives Applications Vogelweiherstr. 1-15 90441 NÜRNBERG GERMANY *000999002500001001EN01* 000999002500001001EN01...
Page 219 Large Drives Applications Department DI MC CBMF MF-NMA LDA EN Siemens AG, DI MC CBMF MF-NMA LDA EN, Postfach 47 43, 90025 Nürnberg Tel. +49 (911) 433-6422 +49 (911) 433-6921 PD LD AP BA OM Email motoren.doku.aud@internal.siemens.co Yasmin Marx Gugelstr. 65 Our ref.
Page 221 Spine label for binder 50 mm (120 g/m2) SINAMICS GM150 6SL3810-2LN31-8AA2 EXAMPLE Operating Instructions Spine label for binder 145 mm (120 g/m2) SINAMICS GM150 6SL3810-2LN31-8AA2 EXAMPLE Operating Instructions / Installation Instructions...

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