Stiga Park 2WD Workshop Manual
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Stiga Park 2WD Workshop Manual

From 2008
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WORKSHOP MANUAL
PARK
2008 - 201

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Summary of Contents for Stiga Park 2WD

  • Page 1 WORKSHOP MANUAL PARK 2008 - 201...
  • Page 2 All brands, names, logos and trademarks mentioned belong to their respective owners. © by STIGA - No use of the illustrations or duplication, reproduction or translation, even partial, of the texts in this document may be made without explicit authorisation.

  • Page 3: Table Of Contents

    WORKSHOP MANUAL Chapter EDITION Page PARK 1 - General instructions 2018 1 General instructions Contents in this chapter 1.1 Introduction ........2 1.3 Unpacking and assembly ....4 1.1.1 Responsibility declaration ....2 1.3.1 Unpacking ........4 1.1.2 How this manual is used ....2 1.3.2 Battery ...........

  • Page 4: Introduction

    In spite of the great care we have taken there may be errors in this publication. The author cannot be made liable for incorrect or missing information. STIGA reserves the right to regularly change product specifications without prior notice. All the information in this book is based on the information available at the time of production.

  • Page 5: Warm Parts

    WORKSHOP MANUAL Chapter EDITION Page PARK 1 - General instructions 2018 1.2.1 Symbols and general 1.2.5 Cleanliness warnings Clean the machine before starting repairs. Warning! Dirt that penetrates into sensitive This symbol indicates a risk of components can seriously influence the service life of the machine.

  • Page 6: Unpacking And Assembly

    Page PARK 1 - General instructions 2018 1.3 Unpacking and assembly Every STIGA Park has undergone an extensive control programme before delivery. The machines are delivered as completely assembled as possible. Thanks to this the assembly on delivery is rapid and easy.

  • Page 7: Battery

    WORKSHOP MANUAL Chapter EDITION Page PARK 1 - General instructions 2018 1.3.2 Battery The battery is a valve regulated battery. Load and assemble the battery, following the instructions below. The battery needs limited maintenance. Is has no electrolyte levels or plugs. Warning! Do not wear rings, metallic bracelet, chain round the neck or similar metal...

  • Page 8: Final Checks

    WORKSHOP MANUAL Chapter EDITION Page PARK 1 - General instructions 2018 1.3.3 Final checks Removing from pallet All the above measures shall have been done with the machine standing on the pallet. Now, loosen the remaining straps and roll off the machine from the pallet. Fit and adjust accessories.

  • Page 9: Service

    WORKSHOP MANUAL Chapter EDITION Page PARK 1 - General instructions 2018 1.4 Service Every new machine is delivered with a service book. This service book is part of the active post-market programme and shall be kept in a safe place during the entire lifetime of the machine.

  • Page 10: First Service

    WORKSHOP MANUAL Chapter EDITION Page PARK 1 - General instructions 2018 1.4.2 First Service This service is very important to safeguard the continuing function of the machine. The first service includes the service points as per the table below. Number Service point Safety check.

  • Page 11: Basic Service

    WORKSHOP MANUAL Chapter EDITION Page PARK 1 - General instructions 2018 1.4.4 Basic service The Basic Service must always be conducted by an authorized Service Workshop, and documented with a stamp in the service book. Number Service item Safety check Tires, air pressure Engine oil and filter, see “Engine - Transmission”...

  • Page 12: Description Of Service Points

    WORKSHOP MANUAL Chapter EDITION Page PARK 1 - General instructions 2018 1.4.5 Description of service points 1. Safety check Check the safety functions. It is often appropriate to do this check in conjunction with test driving. The following items shall be checked at all machines: •...
  • Page 13 WORKSHOP MANUAL Chapter EDITION Page PARK 1 - General instructions 2018 Machines with electric PTO and hydraulic lift Test Status Action Result Operator not sitting in seat. Turn the key and make a Engine shall Brake pedal pressed. start attempt. not start.
  • Page 14 WORKSHOP MANUAL Chapter EDITION Page PARK 1 - General instructions 2018 2 Tyres, air pressure 11 Spark plug Check the air pressure. Adjust if necessary. Remove the spark plug (not valid for Pro The recommended air presure is Diesel) and clean it or replace if necessary. designated at the floor mat.
  • Page 15 WORKSHOP MANUAL Chapter EDITION Page PARK 1 - General instructions 2018 18 Mower deck 20 Power take-off (PTO) Warning! Check that the magnetic clutch (if The blades are sharp. Always applicable) engage the work equipment rotation in the desired time and that it not wear gloves when working with slips during normal load.

  • Page 16: Transmission

    Some procedures, e.g. changing engine oil, engine filter etc., are refered to the owner´s manual, delivered with the actual machine. The owner´s manual can also be downloaded from STIGA´s homepage. Go to www.STIGA.com and click further to your actual language and heading.

  • Page 17: Chassis And Body

    WORKSHOP MANUAL Chapter EDITION Page PARK 2 - Chassis and body 2018 2 Chassis and body Contents in this chapter 2.1 Rear wheel ........2 2.1.1 Assembly ........2 2.2 Lubrication chassis ......3 2.3 Hydraulic pump ........ 4 2.3.1 Dismantling ........4 2.3.2 Assembly ........

  • Page 18: Rear Wheel

    WORKSHOP MANUAL Chapter EDITION Page PARK 2 - Chassis and body 2018 2.1 Rear wheel 2.1.1 Assembly 1. Push the hub on the shaft until it rests against the transmission body. 2. Assemble the washer and the circlip onto the shaft.

  • Page 19: Steering

    WORKSHOP MANUAL Chapter EDITION Page PARK 2 - Chassis and body 2018 2.2 Lubrication chassis The bearing for the articulation must be lubricated in accordance with the service schedule. Other moving parts are lubricated once per season, although at least every 50 operating hours.

  • Page 20: Hydraulic System

    WORKSHOP MANUAL Chapter EDITION Page PARK 2 - Chassis and body 2018 2.3 Hydraulic pump This section will describe the replacement procedure for the external hydraulic pump in 4WD Park machines. 2.3.1 Dismantling 1. Remove the battery. See the owners manual.

  • Page 21: Belts

    WORKSHOP MANUAL Chapter EDITION Page PARK 2 - Chassis and body 2018 10. Place a collecting tray under the pump for collecting residual oil from the pump and hoses. Warning! Do not spill any oil on the drive belts during the disconnection of hoses and tubes.
  • Page 22 WORKSHOP MANUAL Chapter EDITION Page PARK 2 - Chassis and body 2018 2.3.2 Assembly Warning! Keep clean when handling hydraulic parts. Dirt in the oil will cause malfunctions and breakdowns. Warning! Be carefully not to damage the plastic fan during the assembly. Assemble all parts in the reverse order.
  • Page 23 WORKSHOP MANUAL Chapter EDITION Page PARK 3 - Steering 2018 3 Steering Contents in this chapter 3.1 Description ........2 3.3 Bearings, steering shaft ....7 3.1.1 Mechanical system ......2 3.3.1 Replacement of sliding bearings 3.1.2 Hydraulic assisted system ..... 2 and ball bearings ........
  • Page 24 WORKSHOP MANUAL Chapter EDITION Page PARK 3 - Steering 2018 3.1 Description 3.1.1 Mechanical system The sprocket (A) is directly coupled to the stering wheel on the same shaft. A chain (and wires) (B) is engaged with the sprocket and connected to the steering disc (C) on the rear frame.
  • Page 25 WORKSHOP MANUAL Chapter EDITION Page PARK 3 - Steering 2018 machine. This is particularly noticeable during cold weather. Mainly, the hydraulic assisted system works similar to the mechanical system. The different is a torque booster (D), atttached to the steering shaft between the steering wheel and the sprocket (A).
  • Page 26 WORKSHOP MANUAL Chapter EDITION Page PARK 3 - Steering 2018 3.2 Steering wires 3.2.1 Replacement 1. Loosen the nuts on the steering wire. Brace with a spanner so that the wire does not rotate. 2. Loosen the screws that hold the pulley so that the wire can be taken out between the pulley and the wire retainer.
  • Page 27 WORKSHOP MANUAL Chapter EDITION Page PARK 3 - Steering 2018 3.2.2 Adjustment 1. Tension the wire nuts equally on both sides so that the wheel is straight when the machine is straight. Brace with a spanner so that the wire does not twist.
  • Page 28 WORKSHOP MANUAL Chapter EDITION Page PARK 3 - Steering 2018 4. Measure up the middle link (A) on the new chain and mark it. 5. Place the chain on the chain sprockets. Make sure that the wheel is straight and that the marked middle link (A) is placed on the middle of the chain sprocket.
  • Page 29 WORKSHOP MANUAL Chapter EDITION Page PARK 3 - Steering 2018 3.3 Bearings, steering shaft The steering shaft bearings are configurated in one of the following three ways: • Two sliding bearings of the composite type. • Two sealed ball bearings. •...
  • Page 30 WORKSHOP MANUAL Chapter EDITION Page PARK 3 - Steering 2018 3.3.2 Replacement of upper ball bear- ing (with steering booster) 1. Tap out the spring pin that holds the steering wheel. Remove the steering wheel. 2. Pull up the parking brake knob, remove the upper cover and the lamp section.
  • Page 31 WORKSHOP MANUAL Chapter EDITION Page PARK 3 - Steering 2018 3.3.3 Trouble shooting One prerequisite for the function of the power assisted steering is the play in the steering. This play must always spring back to the starting po- sition when the wheel is released. Test by slowly turning the wheel in one direction when the engine is switched off.
  • Page 32 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4 Hydraulic system Contents in this chapter 4.1 Safety ..........2 4.5 Hydraulic assisted steering and im- 4.2 Configuration ........2 plement lifter ......... 15 4.2.1 Hydraulic diagram (Version 2019 - 4.5.1 Physical description .....
  • Page 33 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.1 Safety Hydraulic oil under pressure can be very dangerous if hoses, lines or other distribution parts are leaking. To avoid personal injuríes, always wear protection gloves and protection goggles during works with the hydraulic system. Before starting the motor, place the machine outdoors or install an extraction device for the exhaust fumes.
  • Page 34 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 Art. Machine Number 13-6111-61 OKAY Mcut 98-10/155 K4WD 13-6116-XX Castelgarden XK 140 HD 13-6141-XX Park Unlimited 14 13-6142-XX Park Unlimited Plus 13-6144-XX Park Silent 13-6175-26 Park Power 4WD 13-6176-16 Park Champion 13-6177-XX Park Prestige 4WD 13-6178-15 Park Residence 4WD 13-6178-16 Park Residence 4WD...
  • Page 35 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 Art. Machine Number 13-6269-XX Park Pro 18 4WD 13-6270-XX Park Pro 21 4WD 13-6271-XX Park Pro 16 4WD 13-6272-XX Park Pro Svan 4WD 13-6273-XX Park Pro 20 4WD 13-6274-16 Park Pro 23 4WD 13-6275-16 Park Pro Silver 13-6276-XX Park Pro 25 4WD 13-6310-XX Park Excellent 16, 620 W...
  • Page 36 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.2.1 Hydraulic diagram (Version 2019 - with lift)
  • Page 37 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.2.2 Hydraulic diagram (Version 2019 - without lift)
  • Page 38 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.3 Hydraulic pump integrated in the rear axle drive 4.3.1 Physical description A. Rear axle drive. B. Front axle drive. The parts 9 and 10 The parts 1-3 and 5-8 below are built below are built in the front axle drive.
  • Page 39 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.3.2 Functional description Driving The oil flows when driving forwards respectively backwards are showh in the diagrams below. Driving forward - Integrated pump Driving backward - Integrated pump...
  • Page 40 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 The engine drives the charge pump (1) and the main pump (2) with a constant speed. The charge pump is feeding the main pump. The oil, fed into the main pump during operation, is a replacement for the leak oil from the front and rear axle drives (A and B).
  • Page 41 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 The dynamic balancing valve has a standard calibration of 0.15mm, this can be adjusted in the +/- 0.05 range com- pared to the standard calibra- tion. With a dynamic balancing valve set to 0.10mm, the valve closing time will be reduced.
  • Page 42 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.4 Separate hydraulic pump for the power transmission 4.4.1 Physical description A. Rear axle drive with its hydraulic By-pass valve in the main pump (C). motor (7). Hydraulic motor in the front axle drive (B).
  • Page 43 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.4.2 Functional description Driving The oil flows when driving forwards respectively backwards are showh in the diagrams below. Driving forward - Separate pump A 13 Driving backward - Separate pump A 13...
  • Page 44 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 The charge pump (1) and the main pump (2) are integrated into one unit, the hydraulic pump (C) which is located separat in front of the engine. The engine drives the the hydraulic pump (C) with a constant speed. The charge pump (1) is feeding the main pump (2) with 35-45 bar.
  • Page 45 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 Charge pump With external hydraulic The charge pump has two tasks: • To feed the external hydraulic with 35-45 bar. • To feed the main pump with its initial pres- sure, 1,5-2,5 bar.
  • Page 46 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.5 Hydraulic assisted steering and implement lifter This section is valid for 4WD machines with steering chain. 4.5.1 Physical description This section explanes the physical arrangement of the hydraulic components and the different maximal pressures in the system.
  • Page 47 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.5.2 Functional description Normal condition Operation state: • Motor is running in full speed. • The steering wheel is not actuated. • The implement lifter is not activated. The loading pump (1) is forcing oil through the steering converter (5), and the open valve (9).
  • Page 48 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 Steering wheel actuated Operation state: • Motor is running in full speed. • The steering wheel is actuated. • The implement lifter is not activated. The loading pump (1) is forcing oil through the steering converter (5), and the open valve (9).
  • Page 49 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 Raising Operation state: • Motor is running in full speed. • The steering wheel is actuated or not. • The implement lifter is activated upwards. The operator has actuated the hand lever (10) to its raising position (rear position), which moves the slide (9) to change the hole pattern between the connections in the valve.
  • Page 50 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 Lowering Operation state: • Motor is running in full speed. • The steering wheel is actuated or not. • The implement lifter lever is activated upwards. The operator has actuated the hand lever (10) to its lowering position (one step forwards), which moves the slide (9) to change the hole pattern between the connections in the valve.
  • Page 51 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 Floating position Operation state: • Motor is not running or is running in full speed. • The steering wheel is actuated or not. • The implement lifter is in its upper position. The operator has actuated the hand lever (10), to its floating position (locked in front position) which moves the slide (9) to change the hole pattern between the connections in the valve.
  • Page 52 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.6 Hydraulic assisted steer- This section is valid for 2WD machines (e.g. Park Ranger Svan). 4.6.1 Physical description This section explanes the physical arrangement of the hydraulic components and the different pressures in the system.
  • Page 53 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.7 Trouble shooting Warning! Hydraulic oil under pressure can be very dangerous if hoses, lines or oth- er distribution parts are leaking. To avoid personal injuríes, always wear protection gloves and protection goggles during works with the hy- draulic system.
  • Page 54 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 Symptom Valid for Fault Measure The machine drives Machines with Front by-pass valve Close the by-pass forwards but not separate hydraulic open. valve. backwards. pump. Big leakage in the front Replace the front axle axle drive.
  • Page 55 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.8 External hydraulic Warning! Hydraulic oil under pressure can be very dangerous if hoses, lines or other distribution parts are leaking. To avoid personal injuríes, always wear protection gloves and protection goggles during works with the hydraulic system.
  • Page 56 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 Adjustment Warning! Never screw out the adjustment screw too far, this will cause lost of steering capacity. After adjustment; Always check the steering capacity with the implement lifter working against its stop. Adjust the pressure (yellow line) by loosing the counter nut and rotate the adjustment screw.
  • Page 57 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 Trouble shooting the torque converter One prerequisite for the function of the power assisted steering is the play in the steering. This play must always spring back to the starting position when the wheel is released. Test by slowly turning the wheel in one direction when the engine is switched off.
  • Page 58 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.9 Change of transmission oil, 4WD 4.9.1 Transmission with external pump The oil and the filter in the hydraulic power transmission must be checked/adjusted or replaced at intervals according to the table below.
  • Page 59 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 6. Machines with externa hydraulic: Clean the area around the hydraulic circuit’s filter and dismantle the filter. See the figure. 7. Allow all the oil to run out into the collection trough.
  • Page 60 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 Filling 1. Check that the gaskets on the 4 drainage plugs are intact. Reinstall the plugs. Tighten- ing torque: 15-17 Nm. 2. Machines with externa hydraulic: Moisten the new filter’s gasket with oil and install the filter.
  • Page 61 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4.9.2 Transmission with the hydraulic pump in the rear axle drive The oil and filter in the hydraulic power transmission must be checked/adjusted and changed at the intervals given in the table below.
  • Page 62 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 4. Place one container under the rear axle and one under the front axle. 5. Open the oil reservoir by removing the cover. Only a 3/8” square drive may be used for the plug.
  • Page 63 WORKSHOP MANUAL Chapter EDITION Page PARK 4 - Hydraulic system 2018 Filling. The engine must never be run when the rear clutch release lever is pushed in and the front clutch release lever is pulled out. This will damage the front axle seals. 1.
  • Page 64 WORKSHOP MANUAL Chapter EDITION Page PARK 5 - Belts 2018 5 Belts Contents in this chapter 5.1 Belt theory ........5.1.1 Why it is so important to use original belts from the retail dealer? ....2 5.2 Replacements ........4 General All mechanical power, delivered by the motor, is conducted to the different power consuments by a belt system.
  • Page 65 WORKSHOP MANUAL Chapter EDITION Page PARK 5 - Belts 2018 5.1 Belt theory 5.1.1 Why it is so important to use original belts from the retail dealer? The table below shows the demands on normal commercial grade belts compared to demands on original spare parts belts from the retail dealer.
  • Page 66 WORKSHOP MANUAL Chapter EDITION Page PARK 5 - Belts 2018 Case Commercial Original spare Remarks grade belts parts belts Floating pulley at Designed to The original PTO The implement follows the implement. transmit power belt is designed to the ground which between aligned, operate, even if the involves that its pulley...
  • Page 67 WORKSHOP MANUAL Chapter EDITION Page PARK 5 - Belts 2018 5.2 Replacements When replacement belts, respective when the fitting is complete, the following measures shall be considered if applicable: Warning! Be carefully not to damage the plastic fan. Damage results in insufficient cooling of the HST.
  • Page 68 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 6 Control Wires Contents in this chapter 6.1 Description ........2 6.6 Replacement of PTO wire ....16 6.2 General measures ......3 6.6.1 Machines with the control panel to 6.2.1 Elbow links ........
  • Page 69 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 6.1 Description Wires (except the HST wire) can only All wires consist of a wire and a conduit. In the transfer traction forces. The return forc- wire ends one part, the wire or the conduit, is es for the wires are maintained by return fastened to the body and the other part to a le- springs.
  • Page 70 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 6.2 General measures 6.2.1 Elbow links In many cases there are elbow links mounted at the wire ends. The elbow links have two functions as follows: • To transmit the movement to/from the actual lever.
  • Page 71 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 Adjustment 1. Loosen the nut (3) with a 8 mm wrench. 2. Apart the elbow link as described above. 3. Screw the link body in the desired direction on the wire stud. If neseccary, move the nut (3) on the stud.
  • Page 72 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 6.3 HST control wire (2WD and 4WD with int. pump) 6.3.1 Replacement 1. Dismantle the control wire. 2. Fit the new control wire. Check that the wire is fitted in the right direction. The arrow on the wire casing should always point forwards.
  • Page 73 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 5. Check that the belt tensioner for the engagement of the deck functions correctly when the screw has been tightened, since the screw is also a link for the tensioning arm.
  • Page 74 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 6.3.2 Adjustment (2WD) In theory this machine can go just as fast both forwards and backwards. It is therefore important that the basic position of the hydrogear pedal is correctly adjusted.
  • Page 75 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 3. Press the pedal forwards as far as possi- ble. Screw up the stop screw so that it touches the pedal. 4. Release the pedal and then screw up the stop screw a further ½...
  • Page 76 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 6.4 HST control wire (4WD with external pump) 6.4.1 Replacement 1. Dismantle the control wire. 2. Fit the new wire in the same location as the old one. Note! The longer support tube (C) shall be locat- ed forwards.
  • Page 77 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 6.4.2 Adjustment (4WD with external pump) The length of the wire is adjusted by screwing the elbow links in the desired direction. Per- form the adjustment at both links. The links shall be screwed onto the wire about the same amount.
  • Page 78 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 6.5 Brake/clutch 6.5.1 Senator Replacement of wire 1. .Dismantle the wire. Notice how the wire is routed, since it con- siderably simplifies fitting if the new wire is routed in the same way as the old one. 2.
  • Page 79 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 3. When the parking brake is activated the distance between the brake arm’s rear stop and the brake arm should be 7-8 mm. In the illustration the brake arm’s return spring has been dismantled to make the picture more explicit.
  • Page 80 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 Adjustment of clutch The brake and clutch are two separate systems on Senator. However, the systems are operated by a joint pedal. Warning! The clutch must always be activated before the brake comes into opera- tion, to avoid unnecessary wear and overloading of the brake.
  • Page 81 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 6.5.2 President, Royal, Pro 16, Pro 20, Pro Diesel 5.9 Replacement of brake / clutch wire 1..Dismantle the wire. Pay careful attention to how the wire is routed. It simplifies fitting if the new wire is routed the same way.
  • Page 82 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 Procedure 1. Release the stop nuts at the ends of the wire. 2. The clutch pedal should have a clearance of 10-15 mm. Adjust if necessary. 3. Activate the parking brake. The length of the brake arm spring should be 35 mm when the parking brake is acti- vated.
  • Page 83 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 6.6 Replacement of PTO wire 6.6.1 Machines with the control panel to the right This procedure is valid for machines with the control panel to the right of the operator, e.g. Comfort, Royal, Senator etc.
  • Page 84 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 6.6.2 Compact This procedure is valid for Compact machines wich have the control panel in front of the op- erator. Dismantling of PTO engagement wire 1. Release and unhook the upper and lower adjustment sleeves.
  • Page 85 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 6.6.3 Adjustment of PTO wire and brake This procedure is valid for machines with the brake mechanically linked to the tension pulley only. The wire tension and the brake are working to- gether.
  • Page 86 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 3. Adjust at the wire adjusting sleeves until the space (A) between the tension pulley and motor pulley coincide with the table below: Machine Measure (A) 2WD machines with the con- trol panel to the right of the 30 mm operator, e.g.
  • Page 87 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 5. Adjust the nipple towards + to increase the distance between the tension pulley and the engine belt pulley, or towards - to reduce. 6. When 1/4 of the hole is visible, fit the nipple in the hole and assemble the nut as fol- lows: A.
  • Page 88 WORKSHOP MANUAL Chapter EDITION Page PARK 6 - Control Wires 2018 Stopping time check 1. Run the machine at full speed with the cutting deck activated. 2. Rise from the seat and start the time measurement. 3. The time from rising from the seat to that the cutting deck has complete stopped is not allowed to exceed 5/7 seconds as follows:...
  • Page 89 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 7 Electrical System Contents in this chapter 7.1 Description ........2 7.2 Trouble Shooting ......3 7.3 Repair and replacements ....44 7.3.1 Replacement of switches ..... 44 7.3.2 Replacement of switch knob ..44 7.3.3 Connections ........
  • Page 90 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 7.1 Description The electrical components are connected with cables, integrated in a complete insulated harness, which is unique for each machine model. Thus the cables are protected against wear, contaminations and other stresses. The cables are connected to the actual components with tab or screw connectors and in some cases with multi-contact connectors.
  • Page 91 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 7.2 Trouble Shooting Warning! Do not wear rings, metallic bracelet, chain round the neck or similar metal objects when working with the electrical system. It can cause short-circuit, burns and fire. This section describes the trouble shooting procedures in absence of an electrical function.
  • Page 92 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 Art. Machine Page Art. Number Machine Page Number 13-6002-XX Mountfield 4140H 13-6197-XX Castelg. XKH4165HD 13-6003-XX Mountfield 4155H 13-6198-55 75 Years ltd version 13-6004-XX Mountfield 4155H 4WD 13-6199-15 Park Residence 4WD 13-6100-XX Park Silent 13-6241-XX Park Pro 16 4WD...
  • Page 93 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0072 13-6101-19 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Adjust or replace the gear switch.
  • Page 94 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014...
  • Page 95 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0073 1005-0105 13-6002-XX 13-6003-XX 13-6004-XX 13-6102-XX 13-6103-XX 13-6104-XX 13-6105-99 13-6106-99 13-6107-99 13-6109-XX 13-6111-61 13-6116-XX Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated.
  • Page 96 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 2009-2014...
  • Page 97 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 from 2015 ... 2015...
  • Page 98 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0080 13-6141-XX 13-6142-XX 13-6175-26 13-6176-16 13-6177-XX 13-6311-11 13-6178-15 13-6178-16 13-6182-14 13-6182-15 13-6184-XX 13-6375-11 13-6185-XX 13-6189-XX 13-6193-XX 13-6195-14 13-6196-25 13-6374-11 13-6197-XX 13-6198-55 13-6311-XX 13-6313-11 13-6314-11...
  • Page 99 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 2009-2014...
  • Page 100 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 from 2015 ... 2015...
  • Page 101 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0078 13-6179-XX 13-6199-15 13-6377-11 13-6378-XX 13-6379-XX Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated.
  • Page 102 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014...
  • Page 103 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0081 13-6180-XX 13-6181-34 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace/adjust the pedal switch.
  • Page 104 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014...
  • Page 105 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0087 13-6241-XX 13-6244-XX 13-6271-XX 13-6273-XX 13-6274-16 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated.
  • Page 106 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Fault Cause/Alternative Action Electric mower deck Works in one direction only. Replace the height adjustmen switch. adjustment does not work Works not in any direction. 1. Check the contact. 2.
  • Page 107 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014...
  • Page 108 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0086 13-6242-64 13-6246-XX 13-6275-16 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace the seat switch.
  • Page 109 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Fault Cause/Alternative Action Electric mower deck Works in one direction only. Replace the height adjustmen switch. adjustment does not work Works not in any direction. 1. Check the contact. 2.
  • Page 110 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014...
  • Page 111 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0088 13-6272-XX 13-6312-XX Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace the seat switch.
  • Page 112 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Fault Cause/Alternative Action Electric mower deck Works in one direction only. Replace the height adjustmen switch. adjustment does not work Works not in any direction. 1. Check the contact. 2.
  • Page 113 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014...
  • Page 114 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0095 13-6276-XX 13-6100-XX Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace the seat switch.
  • Page 115 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Fault Cause/Alternative Action Electric mower deck Works in one direction only. Replace the height adjustmen switch. adjustment does not work Works not in any direction. 1. Check the contact. 2.
  • Page 116 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 2009-2014...
  • Page 117 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 from 2015 ... 2015...
  • Page 118 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0101 13-6269-XX 13-6270-XX Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace the seat switch.
  • Page 119 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Fault Cause/Alternative Action Electric mower deck Works in one direction only. Replace the height adjustmen switch. adjustment does not work Works not in any direction. 1. Check the contact. 2.
  • Page 120 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014...
  • Page 121 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0106 13-6317-32 13-6320-11 13-6373-XX 13-6380-XX Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace/adjust the pedal switch.
  • Page 122 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014...
  • Page 123 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0112 13-6318-31 13-6319-31 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace the seat switch.
  • Page 124 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Fault Cause/Alternative Action Electric mower deck Works in one direction only. Replace the height adjustmen switch. adjustment does not work Works not in any direction. 1. Check the contact. 2.
  • Page 125 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014...
  • Page 126 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014 Valid for ( Art. Number) 1005-0080 13-6372-11 13-6379-21 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. Replace/adjust the pedal switch.
  • Page 127 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 ... until 2014...
  • Page 128 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 from 2015 ... Valid for ( Art. Number) 1005-0105 2F6120520/S15 2F6130520/S15 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated. The engine can be stopped with 1.
  • Page 129 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 from 2015 ...
  • Page 130 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 from 2015 ... Valid for ( Art. Number) 1005-0106 2F6220610/S15 2F6220620/S15 2F6220820/S15 2F6230620/S15 2F6230820/S15 Fault Cause/Alternative Action Adjust or replace the mover deck switch. The engine can be started with the mower deck activated.
  • Page 131 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 from 2015 ...
  • Page 132 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 7.3 Repair and replacements Warning Do not wear rings, metallic bracelet, chain round the neck or similar metal objects when working with the electri- cal system. It can cause short-circuit, burns and fire.
  • Page 133 WORKSHOP MANUAL Chapter EDITION Page PARK 7 - Electrical System 2018 7.3.3 Connections The machine is equipped with three kinds of connectors: • Fixed connectors in plastic holders. • Tab connectors • Screw connectors All connectors shall be kept free from contamination, corrosion and damp.
  • Page 134 STIGA S.p.A - Via del Lavoro, 6 - 31033 Castelfranco Veneto (TV) - Italy www.stiga.com...

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Park compactPark ch 4wdPark ch 2wdPark pro 4wd

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