Xerox DocuColor 2240 Service Manual page 591

REPAIRS
Electrical
REP 1.1 LVPS Bracket ...................................................................................................
REP 1.2 MCU PWB ........................................................................................................
REP 1.4 3.3 V LVPS or 5 V LVPS ..................................................................................
REP 1.5 24 V LVPS ........................................................................................................
REP 1.6 High Voltage Power Supply Chassis ................................................................
REP 1.7 DEV/BTR2/DTS HVPS; BCR HVPS .................................................................
REP 1.8 I/F (Interface) PWB ...........................................................................................
REP 1.9 24 V LVPS Chassis ..........................................................................................
REP 1.10 BTR1 HVPS ....................................................................................................
REP 1.11 AC Drive PWB ................................................................................................
REP 1.12 ESS PWB .......................................................................................................
REP 1.13 ESS NVM PWB ..............................................................................................
REP 1.14 PS-1 ROM, PS-2 ROM ...................................................................................
REP 1.15 MCU NVM PWB .............................................................................................
REP 1.17 VSEL PWB .....................................................................................................
Main Drives
REP 4.1 Main Drive Motor Assembly..............................................................................
REP 4.2 IBT Motor Assembly .........................................................................................
REP 4.3 Developer Drive Motor Assembly .....................................................................
REP 4.4 Drum Motor Assembly ......................................................................................
Document Handler
REP 5.1 DADF ................................................................................................................
REP 5.2 Registration Gate Solenoid...............................................................................
REP 5.3 Left/Right Counterbalance ................................................................................
REP 5.4 DADF Control PWB ..........................................................................................
REP 5.5 Feed Motor Assembly .......................................................................................
REP 5.6 Nudger Roll.......................................................................................................
REP 5.7 Feed Roll Assembly..........................................................................................
REP 5.8 Lower Chute Assembly .....................................................................................
REP 5.9 Retard Roll........................................................................................................
REP 5.10 Set Gate Solenoid Assembly ..........................................................................
REP 5.11 Registration Sensor ........................................................................................
REP 5.12 Size Sensors 1/2 (Rear/Front) ........................................................................
REP 5.13 DADF Belt Motor Assembly ............................................................................
REP 5.14 Duplex Sensor ................................................................................................
REP 5.15 Registration Pinch Roll ...................................................................................
REP 5.16 Exit Motor Assembly .......................................................................................
REP 5.17 Document Transport .......................................................................................
REP 5.18 Rear Cover .....................................................................................................
REP 5.19 Platen Belt ......................................................................................................
Imaging
REP 6.1 ROS ..................................................................................................................
Initial issue
DC 3535/2240/1632
REP 6.2 Platen Glass......................................................................................................
REP 6.3 IIT Top Cover ....................................................................................................
REP 6.4 Lens Kit .............................................................................................................
4-3
REP 6.5 IIT/IPS PWB......................................................................................................
4-4
REP 6.6 UI PWB .............................................................................................................
4-5
REP 6.11 Carriage Cables ..............................................................................................
4-5
REP 6.12 Carriage Motor ................................................................................................
4-6
REP 6.13 Exposure Lamp...............................................................................................
4-6
REP 6.14 Lamp Wire Harness ........................................................................................
4-7
Paper Trays
4-8
REP 7.1 Tray 5................................................................................................................
4-8
REP 7.2 Tray 5 Feed Roll ...............................................................................................
4-9
REP 7.3 Tray 1 Feeder ...................................................................................................
4-10
REP 7.4 Tray 1 Feed/Lift Motor.......................................................................................
4-12
REP 7.5 Tray 1 Paper Size Sensor.................................................................................
4-13
REP 7.6 Tray 3 (TTM) .....................................................................................................
4-14
REP 7.7 Tray 4 (TTM) .....................................................................................................
4-15
REP 7.8 Tray 1................................................................................................................
REP 7.9 Tray 2 (TTM) .....................................................................................................
4-17
REP 7.10 Tray 2 Feeder (TTM).......................................................................................
4-18
REP 7.11 Tray 3 Feeder (TTM).......................................................................................
4-18
REP 7.12 Tray 4 Feeder (TTM).......................................................................................
4-19
REP 7.13 Tray 2 (3TM) ...................................................................................................
REP 7.14 Tray 3 (3TM) ...................................................................................................
REP 7.15 Tray 4 (3TM) ...................................................................................................
4-21
REP 7.16 Tray 2 Feeder (3TM).......................................................................................
4-22
REP 7.17 Tray 3 Feeder (3TM).......................................................................................
4-23
REP 7.18 Tray 4 Feeder (3TM).......................................................................................
4-24
4-24
Paper Feed and Registration
4-25
REP 8.1 Left Cover Assembly.........................................................................................
4-26
REP 8.2 Duplex Chute ....................................................................................................
4-27
REP 8.3 Duplex Transport Assembly..............................................................................
4-27
REP 8.5 Inverter Transport .............................................................................................
4-28
REP 8.6 Registration Transport Assembly......................................................................
4-30
REP 8.7 Exit Transport Assembly ...................................................................................
4-31
Xerographic
4-31
REP 9.1 Drum Cartridge .................................................................................................
4-32
REP 9.2 ROS Shutter Motor ...........................................................................................
4-33
REP 9.3 Waste Toner Cartridge Cover ...........................................................................
4-35
REP 9.4 Waste Toner Cartridge......................................................................................
4-35
REP 9.5 Full Toner Sensor .............................................................................................
4-36
REP 9.6 Dispenser Cover ...............................................................................................
4-37
REP 9.7 Toner Dispenser ...............................................................................................
REP 9.8 Plate Assembly .................................................................................................
4-39
REP 9.9 Developer Housing ...........................................................................................
02/03
4-1
4 Repairs & Adjustments
Repairs and Adjustments
4-40
4-41
4-41
4-42
4-43
4-44
4-49
4-50
4-51
4-53
4-54
4-55
4-55
4-56
4-56
4-57
4-57
4-58
4-59
4-60
4-61
4-63
4-63
4-64
4-64
4-65
4-65
4-67
4-69
4-70
4-70
4-71
4-72
4-73
4-73
4-74
4-74
4-75
4-75
4-76
4-77
4-79