Table of Contents
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Contents
Safety ........................................................................... 4
Operation............................................................... 4
Sound Pressure ....................................................... 6
Vibration................................................................ 6
Safety and Instructional Decals ................................. 7
Setup ...........................................................................12
only) .................................................................12
(ROPS) .............................................................12
3 Checking the Fluid Levels .....................................13
Product Overview .........................................................14
Controls ...............................................................14
Specifications ........................................................17
Attachments/Accessories........................................17
Operation ....................................................................18
Operating the Cargo Box.........................................18
Checking the Engine-oil Level..................................19
Adding Fuel...........................................................20
Checking the Coolant Level .....................................21
Level.................................................................21
models only) ......................................................22
drive models only)...............................................22
Checking the Torque of the Wheel Nuts.....................23
Checking the Tire Pressure ......................................23
Checking the Brake-fluid Level .................................23
Starting the Engine .................................................24
Driving the Vehicle .................................................24
Stopping the Machine .............................................25
Stopping the Engine ...............................................25
Breaking in a New Machine......................................25
Checking the Safety-interlock System ........................25
Ensuring Passenger Safety .......................................26
Ensuring Proper Speed ...........................................26
Ensuring Proper Turning.........................................26
Ensuring Proper Braking .........................................26
Preventing Tip Overs..............................................27
Operating on Hills..................................................27
Loading and Dumping ............................................27
Using the Differential Lock......................................28
only) .................................................................28
Transporting the Machine........................................28
Towing the Machine ...............................................29
Towing a Trailer with the Machine.............................29
Using the Hydraulic Control ....................................29
Maintenance .................................................................32
Recommended Maintenance Schedule(s) ......................32
Operating in Adverse Conditions..............................33
Premaintenance Procedures ........................................34
Using the Bed Support ............................................34
Removing the Full Bed............................................35
Installing the Full Bed .............................................35
Raising the Machine................................................36
Removing the Hood ...............................................37
Installing the Hood.................................................37
Lubrication ...............................................................38
Greasing the Bearings and Bushings ..........................38
Engine Maintenance ..................................................40
Servicing the Air Cleaner .........................................40
Changing the Engine Oil and Filter ...........................40
Fuel System Maintenance ...........................................41
Checking the Fuel Lines and Connections ..................41
Servicing the Fuel Filter/Water Separator...................41
Electrical System Maintenance ....................................42
Servicing the Fuses .................................................42
Jump Starting the Machine.......................................43
Servicing the Battery...............................................44
Drive System Maintenance .........................................44
models only) ......................................................44
drive models only)...............................................44
Adjusting the Shift Cables........................................45
Adjusting the High-to-Low Cable .............................45
Adjusting Differential-lock Cable..............................45
Inspecting the Tires ................................................45
Checking the Front Wheel Alignment........................46
Cooling System Maintenance ......................................47
Removing Debris from the Cooling System ................47
Changing the Engine Coolant...................................47
Brake Maintenance ....................................................48
Adjusting the Parking Brake .....................................48
Adjusting the Brake Pedal ........................................49
Belt Maintenance ......................................................50
Adjusting the Alternator Belt ...................................50
Controls System Maintenance .....................................50
Adjusting the Accelerator Pedal ................................50
Adjusting the Clutch Pedal.......................................51
Converting the Speedometer....................................51
Hydraulic System Maintenance ....................................52
Strainer..............................................................52
Replacing the Hydraulic Filter ..................................52
(TC models only) ................................................53
Raising the Cargo Box in an Emergency .....................53
Cleaning ...................................................................55
Washing the Machine ..............................................55
Storage ........................................................................55
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